scholarly journals Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

2021 ◽  
Vol 13 (8) ◽  
pp. 4271
Author(s):  
Ali Bastas
Keyword(s):  
Systematic Review ◽  
Manufacturing Systems ◽  
Sustainability Assessment ◽  
Sustainable Manufacturing ◽  
Future Directions ◽  
Sustainability Concept ◽  
Research Stream ◽  
Manufacturing Technologies ◽  
Fruitful Research ◽  
Population Rate

Meeting current needs while not sacrificing the future ability to do so as a key sustainability concept is becoming more challenging than ever, with the increasing population rate, energy poverty, global warming, and surging demand for products and services. Manufacturing is in a prime position to address this challenge, with its significant economic contribution to the global GDP and its high influence over the environment and humanity. Sustainable manufacturing technologies research is growing to support our journey towards sustainable development. This article undertook the systematic review of state-of-the-art sustainable manufacturing technologies literature, evidencing the latest themes and trends in this important research avenue. Descriptive and thematic analyses were performed, synthesising the latest advancements in the field. Sustainable manufacturing processes, especially sustainable machining, was established as a key theme, including research endeavours of elimination of lubricants. Various manufacturing systems and process sustainability assessment technologies were noted. Sustainability indicators addressed were critically evaluated. As an outcome, a conceptual framework of sustainable manufacturing technology research was constructed to structure the knowledge acquired and to provoke future thinking. Finally, challenges and future directions were provided for both industrial and academic reader base, stimulating growth in this fruitful research stream.

scholarly journals Sustainable and Smart Manufacturing: An Integrated Approach

2020 ◽  
Vol 12 (6) ◽  
pp. 2280 ◽  
Author(s):  
Mohamed Abubakr ◽  
Adel T. Abbas ◽  
Italo Tomaz ◽  
Mahmoud S. Soliman ◽  
Monis Luqman ◽  
...  
Keyword(s):  
Manufacturing Industry ◽  
Sustainability Assessment ◽  
Negative Impact ◽  
Manufacturing Sector ◽  
Sustainable Manufacturing ◽  
Smart Manufacturing ◽  
Future Research ◽  
Bottom Line ◽  
Manufacturing Performance ◽  
Sustainability Concept

The necessity for decreasing the negative impact of the manufacturing industry has recently increased. This is getting recognized as a global challenge due to the rapid increase in life quality standards, demand, and the decrease in available resources. Thus, manufacturing, as a core of the product provision system and a fundamental pillar of civilized existence, is significantly influenced by sustainability issues. Furthermore, current manufacturing modeling and assessment criteria require intensive revisions and upgrades to keep up with these new challenges. Nearly all current manufacturing models are based on the old paradigm, which was proven to be inadequate. Therefore, manufacturing technology, along with culture and economy, are held responsible for providing new tools and opportunities for building novel resolutions towards a sustainable manufacturing concept. One of such tools is sustainability assessment measures. Revising and updating such tools is a core responsibility of the manufacturing sector to efficiently evaluate and enhance sustainable manufacturing performance. These measures should be adequate to respond to the growing sustainability concerns in pursuit of an integrated sustainability concept. The triple bottom line (TBL) that includes environment, economic, and social dimensions has usually been used to evaluate sustainability. However, there is a lack of standard sets of sustainable manufacturing performance measures. In addition to the sustainability concept, a new concept of smart manufacturing is emerging. The smart manufacturing concept takes advantage of the recent technological leap in Artificial Intelligent (AI), Cloud Computing (CC), and the Internet of Things (IoT). Although this concept offers an important step to boost the current production capabilities to meet the growing need, it is still not clear whether the two concepts of smart manufacturing and sustainability will constructively or destructively interact. Therefore, the current study aims to integrate the sustainable smart manufacturing performance by incorporating sustainable manufacturing measures and discussing current and future challenges that are faced by the manufacturing sector. In addition, the opportunities for future research incorporating sustainable smart manufacturing are also presented.

On Sustainability Assesment of Machining Processes

2013 ◽  
Author(s):  
Syed Waqar Raza ◽  
Ibrahim Mostafa Deiab
Keyword(s):  
Material Removal ◽  
Manufacturing Systems ◽  
Sustainability Assessment ◽  
Sustainable Manufacturing ◽  
Holistic Approach ◽  
Energy Sustainability ◽  
Machining Processes ◽  
Design For Sustainability ◽  
User Friendly

There is an increased interest in sustainability assessment of manufacturing systems and processes because of the growing global interest in sustainable manufacturing practices. The current sustainability assessment models present a holistic approach, e.g. LCA, without much focus on process specific details. This paper uses a ‘XSI’ approach for defining sustainability indices (e.g. Energy Sustainability Index, ESI). These sustainability metrics can quantify machining processes in terms of impact on the environment and power consumption in a flexible manner, so that various material removal processes can be rated on a uniform scale. In addition, the concept of Normalization, with respect to the ‘feature-of-interest’ is introduced, thus presenting a flexible rating system in terms of process types (turning, milling etc.) and perspectives (material removal, quality etc.). A user-friendly calculator is developed, which converts a set of inputs for the machining scenario into a set of measurable rating quantities and indices including but not limited to production rate, production cost, tool life/cost, energy consumption and environmental burden. This will enable the manufacturing engineer to make an informed decision about parameter selection and process design for sustainability. Machining of hard-to-machine materials such as Titanium Alloys is such a scenario, which is used as a case study to validate the proposed approach.

Special Issue on Design and Manufacturing Toward Sustainability

2009 ◽  
Vol 3 (1) ◽  
pp. 1-2 ◽  
Author(s):  
Atsushi Matsubara
Keyword(s):  
Manufacturing Systems ◽  
Manufacturing Industry ◽  
Energy Use ◽  
Sustainable Manufacturing ◽  
Hazardous Substances ◽  
Special Issue ◽  
Product Lifecycle ◽  
Design And Manufacturing ◽  
Manufacturing Technologies ◽  
Environmentally Conscious Design

“Sustainability,” a concept leading the 21st Century, calls for the manufacturing industry and its products to achieve sustainability. This issue treats such aspects as CO2 emission and global warming, depletion of natural resources and fossil fuel, and emission of toxic and hazardous substances. Sustainability requires the manufacturing industry to make at least two major changes while maintaining or increasing competitiveness and added product value: 1. Lifecycle thinking requiring manufacturers to design, evaluate, and manage the complete product lifecycle, including use and end-of-life stages. 2. Minimizing everything in the product lifecycle, including products, material and energy use, manufacturing and inverse manufacturing systems, and logistics­ the consummate lean lifecycle. In this sense, sustainable manufacturing is an extension of current advances in manufacturing technologies, but with an emphasis on wider, holistic applications. This special issue brings together manuscripts discussing vital viewpoints on design and manufacturing moving toward sustainability. The first two papers by Kishita et al. and Matsumoto et al. advocate sustainable resource circulation systems. Papers 3 to 6 by Masui, Sakao et al., Fargnoli, and Fukushige et al. discuss environmentally conscious design. Papers 7 and 8 by Narita et al. and Kondoh et al. propose evaluations of environmental awareness of manufacturing systems. The last three papers by Komoto et al., Takata et al., and Hiraoka et al. discuss postsales activities– collection, and reuse–indispensable to sustainable manufacturing. We thank the authors for their most interesting contributions to this special issue and the reviewers and editors for their invaluable effort, and hope you, our discriminating readers, will begin discussing and implementing ideas and applications for moving the manufacturing industry toward sustainability.

scholarly journals Smart Manufacturing Scheduling Approaches—Systematic Review and Future Directions

2021 ◽  
Vol 11 (5) ◽  
pp. 2186
Author(s):  
Duarte Alemão ◽  
André Dionisio Rocha ◽  
José Barata
Keyword(s):  
Systematic Review ◽  
Manufacturing Systems ◽  
Review Article ◽  
Smart Manufacturing ◽  
Manufacturing Companies ◽  
Future Directions ◽  
Manufacturing Scheduling ◽  
Robust Scheduling ◽  
Recent Advances ◽  
Core Role

The recent advances in technology and the demand for highly customized products have been forcing manufacturing companies to adapt and develop new solutions in order to become more dynamic and flexible to face the changing markets. Manufacturing scheduling plays a core role in this adaptation since it is crucial to ensure that all operations and processes are running on time in the factory. However, to develop robust scheduling solutions it is necessary to consider different requirements from the shopfloor, but it is not clear which constraints should be analyzed and most research studies end up considering very few of them. In this review article, several papers published in recent years were analyzed to understand how many and which requirements they consider when developing scheduling solutions for manufacturing systems. It is possible to understand that the majority of them are not able to be adapted to real systems since some core constraints are not even considered. Consequently, it is important to consider how manufacturing scheduling solutions can be structured to be adapted effortlessly for different manufacturing scenarios.

scholarly journals A mathematical model for designing a reliable cellular hybrid manufacturing-remanufacturing system considering alternative and contingency process routings

2021 ◽  
Vol 3 (3) ◽  
Author(s):  
Amirreza Hooshyar Telegraphi ◽  
Akif Asil Bulgak
Keyword(s):  
Mathematical Model ◽  
Supply Chain ◽  
Manufacturing Systems ◽  
Closed Loop ◽  
Sustainable Manufacturing ◽  
Critical Issue ◽  
Economic Benefits ◽  
Mixed Integer ◽  
Hybrid Manufacturing ◽  
Closed Loop Supply Chain

AbstractDue to the stringent awareness toward the preservation and resuscitation of natural resources and the potential economic benefits, designing sustainable manufacturing enterprises has become a critical issue in recent years. This presents different challenges in coordinating the activities inside the manufacturing systems with the entire closed-loop supply chain. In this paper, a mixed-integer mathematical model for designing a hybrid-manufacturing-remanufacturing system in a closed-loop supply chain is presented. Noteworthy, the operational planning of a cellular hybrid manufacturing-remanufacturing system is coordinated with the tactical planning of a closed-loop supply chain. To improve the flexibility and reliability in the cellular hybrid manufacturing-remanufacturing system, alternative process routings and contingency process routings are considered. The mathematical model in this paper, to the best of our knowledge, is the first integrated model in the design of hybrid cellular manufacturing systems which considers main and contingency process routings as well as reliability of the manufacturing system.

scholarly journals MODEL-BASED DESIGN OF AM COMPONENTS TO ENABLE DECENTRALIZED DIGITAL MANUFACTURING SYSTEMS

2021 ◽  
Vol 1 ◽  
pp. 2127-2136
Author(s):  
Olivia Borgue ◽  
John Stavridis ◽  
Tomas Vannucci ◽  
Panagiotis Stavropoulos ◽  
Harry Bikas ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Manufacturing Systems ◽  
Production Systems ◽  
Data Generation ◽  
Production Networks ◽  
Model Based ◽  
Manufacturing Technologies ◽  
Am Processes ◽  
Final Consumer

AbstractAdditive manufacturing (AM) is a versatile technology that could add flexibility in manufacturing processes, whether implemented alone or along other technologies. This technology enables on-demand production and decentralized production networks, as production facilities can be located around the world to manufacture products closer to the final consumer (decentralized manufacturing). However, the wide adoption of additive manufacturing technologies is hindered by the lack of experience on its implementation, the lack of repeatability among different manufacturers and a lack of integrated production systems. The later, hinders the traceability and quality assurance of printed components and limits the understanding and data generation of the AM processes and parameters. In this article, a design strategy is proposed to integrate the different phases of the development process into a model-based design platform for decentralized manufacturing. This platform is aimed at facilitating data traceability and product repeatability among different AM machines. The strategy is illustrated with a case study where a car steering knuckle is manufactured in three different facilities in Sweden and Italy.

scholarly journals A Systematic Review of the Behavioral Responses by Stored-Product Arthropods to Individual or Blends of Microbially Produced Volatile Cues

Insects ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 391
Author(s):  
Marco A. Ponce ◽  
Tania N. Kim ◽  
William R. Morrison III
Keyword(s):  
Systematic Review ◽  
Supply Chain ◽  
Organic Compounds ◽  
Behavioral Responses ◽  
Mixed Effects ◽  
Future Directions ◽  
Arthropod Species ◽  
Volatile Organic ◽  
Volatile Cues ◽  
Neutral Effect

Microbes are ubiquitous and play important ecological roles in a variety of habitats. While research has been largely focused on arthropods and microbes separately in the post-harvest supply chain, less attention has been paid to their interactions with each other. Up to this point, there has been no attempt to systematically describe the patterns of behavioral responses by stored-product insects to microbially produced volatile organic compounds (MVOCs). Thus, our aims were to evaluate whether stored-product arthropods were primarily and significantly attracted, repelled, or had a net neutral effect (e.g., unaffected or mixed) by MVOCs presented as (1) complex headspace blends or (2) single constituents and known mixtures. In total, we found 43 articles that contained 384 sets of tests with different combinations of methodology and/or qualitative findings, describing the behavioral responses of 24 stored-product arthropod species from two classes, four orders, and 14 families to 58 individual microbial compounds and the complex headspace blends from at least 78 microbial taxa. A total of five and four stored-product arthropod species were significantly attracted and repelled by MVOCs across odor sources, respectively, while 13 were unaffected or exhibited mixed effects. We summarize the biases in the literature, including that the majority of tests have occurred in the laboratory with a limited subset of methodology and has largely only assessed the preference of adult arthropods. Finally, we identify foundational hypotheses for the roles that MVOCs play for stored-product arthropods as well as gaps in research and future directions, while highlighting that the behavioral responses to MVOCs are complex, context-, and taxon-dependent, which warrants further investigation.

scholarly journals Special Issue on Smart Sustainable Manufacturing Systems

2019 ◽  
Vol 9 (11) ◽  
pp. 2264
Author(s):  
Gökan May ◽  
Dimitris Kiritsis
Keyword(s):  
Manufacturing Systems ◽  
Sustainable Manufacturing ◽  
Digital Technologies ◽  
Special Issue ◽  
Challenges And Opportunities

With the advent of disruptive digital technologies, companies are facing unprecedented challenges and opportunities [...]

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