scholarly journals Unlocking Sustainability Potentials in Heat Treatment Processes

2020 ◽  
Vol 12 (16) ◽  
pp. 6457
Author(s):  
Stefan Scharf ◽  
Niklas Bergedieck ◽  
Eric Riedel ◽  
Hans Richter ◽  
Norbert Stein

Energy consumption, greenhouse gas emissions, environmental impact levels, and the availability of materials as well as their sustainable usage are all topics of high current interest. The energy intensive processes of casting production such as heat treatment are particularly affected by the pursuit of sustainability. It has been estimated that up to 20% of the total energy demand in a non-ferrous foundry is required to provide the heat energy necessary during heat treatment processes. This paper addresses the application-oriented development of a sustainable configuration of the heat treatment process at the example of the aluminium-casting alloy A356 (AlSi7Mg0.3). Based on calculations of the physically necessary operating modes and under investigation of previous parameter recommendations, experimental studies were carried out to investigate the effects of various heat treatment parameters on the ultimate mechanical properties of the alloy. Since the achievable mechanical properties of the finished casting are decisive, the static and dynamic casting properties resulting from the heat treatment with optimized process parameters were compared with those of conventional process control. Significant optimization potential is shown for reducing the treatment time and thus lowering the energy consumption.

2018 ◽  
Vol 18 (1) ◽  
pp. 125-135
Author(s):  
Sattar H A Alfatlawi

One of ways to improve properties of materials without changing the product shape toobtain the desired engineering applications is heating and cooling under effect of controlledsequence of heat treatment. The main aim of this study was to investigate the effect ofheating and cooling on the surface roughness, microstructure and some selected propertiessuch as the hardness and impact strength of Medium Carbon Steel which treated at differenttypes of heat treatment processes. Heat treatment achieved in this work was respectively,heating, quenching and tempering. The specimens were heated to 850°C and left for 45minutes inside the furnace as a holding time at that temperature, then quenching process wasperformed in four types of quenching media (still air, cold water (2°C), oil and polymersolution), respectively. Thereafter, the samples were tempered at 200°C, 400°C, and 600°Cwith one hour as a soaking time for each temperature, then were all cooled by still air. Whenthe heat treatment process was completed, the surface roughness, hardness, impact strengthand microstructure tests were performed. The results showed a change and clearimprovement of surface roughness, mechanical properties and microstructure afterquenching was achieved, as well as the change that took place due to the increasingtoughness and ductility by reducing of brittleness of samples.


2016 ◽  
Vol 35 (1) ◽  
pp. 1-7 ◽  
Author(s):  
Zhiyuan Liang ◽  
Wanhua Sha ◽  
Qinxin Zhao ◽  
Chongbin Wang ◽  
Jianyong Wang ◽  
...  

AbstractThe effect of aging heat treatment on the microstructure and mechanical properties of 10Cr20Ni25Mo1.5NbN austenitic steel was investigated in this article. The microstructure was characterized by scanning electron microscopy, energy dispersive spectrometry and transmission electron microscopy. Results show that the microstructure of 10Cr20Ni25Mo1.5NbN austenitic is composed of austenite. This steel was strengthened by precipitates of secondary phases that were mainly M23C6 carbides and NbCrN nitrides. As aging treatment time increased, the tensile strength first rose (0–3,000 h) and then fell (3,000–5,000 h) due to the decrease of high density of dislocations. The impact absorbed energy decreased sharply, causing the sulfides to precipitate at the grain boundary. Therefore, the content of sulfur should be strictly controlled in the steelmaking process.


2007 ◽  
Vol 353-358 ◽  
pp. 715-717
Author(s):  
Jian Peng ◽  
Rong Shen Liu ◽  
Ding Fei Zhang ◽  
Cheng Meng Song

The microstructures and mechanical properties of Mg-Zn-Zr-Y alloy extruded bar with different heat treatment processes were investigated, including solution treatments of 400 oC, 450 oC and 500 oC for 3 hours followed by 170 oC×24h aging treatment, and solely aging treatments of 160 oC, 180 oC for 24hours without solution after extruding. By comparing the grain size, strength and elongation of the samples, the heat treatment processes for extruded products with high strength and with medium strength were recommended.


Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3805 ◽  
Author(s):  
Janusz Kluczyński ◽  
Lucjan Śnieżek ◽  
Krzysztof Grzelak ◽  
Artur Oziębło ◽  
Krzysztof Perkowski ◽  
...  

In this study, we analyzed the mechanical properties of selectively laser melted (SLM) steel obtained via different modifications during and after the manufacturing process. The aim was to determine the effects of precipitation heat treatment on the mechanical properties of elements additively manufactured using three different process parameters. Some samples were additionally obtained using hot isostatic pressing (HIP), while some were treated using two different types of heat treatment and a combination of those two processes. From each manufactured sample, a part of the material was taken for structural analysis including residual stress analysis and microstructural investigations. In the second part of the research, the mechanical properties were studied to define the scleronomic hardness of the samples. Finally, tensile tests were conducted using a digital image correlation (DIC) test and fracture analysis. The treated samples were found to be significantly elongated, thus indicating the advantages of using precipitation heat treatment. Additionally, precipitation heat treatment was found to increase the porosity of samples, which was the opposite compared to HIP-treated samples.


2019 ◽  
Vol 2019 ◽  
pp. 1-10 ◽  
Author(s):  
Shimaa El-Hadad ◽  
Mervat Ibrahim ◽  
Mohamed Mourad

High-entropy alloys (HEAs) are multiprincipal element alloys with controllable properties. Studying the mechanical properties of these alloys and relating them to their microstructures is of interest. In the current investigation, Fe31Mn28 Ni15Al24.5Tix high-entropy alloys with Ti content (0–3 wt.%) were prepared by casting in an induction furnace. Different heat treatments were applied, and the microstructure and hardness of the cast samples were studied. It was observed that addition of up to 3.0 wt.% Ti significantly increases the hardness of the alloy from 300 to 500 (Hv) by the combined effect of solid solution strengthening and via decreasing lamellar spacing. Heat treatment at 900°C for 10 h enhanced the hardness at lower Ti percentages (0.0–0.8 wt.%) by decreasing the lamellar spacing, while no change was observed at higher Ti content. It was also observed that extending the treatment time to 20 h affected negatively the hardness of the alloy. Concluding, HEAs can achieve high hardness using low-cost principle elements with minor alloying additives compared to the other traditional alloys.


2013 ◽  
Vol 334-335 ◽  
pp. 105-110 ◽  
Author(s):  
Siti Hawa Mohamed Salleh ◽  
Mohd Nazree Derman ◽  
Mohd Zaidi Omar ◽  
Junaidi Syarif ◽  
S. Abdullah

440C martensitic stainless steels are widely used because of their good mechanical properties. The mechanical properties of 440C martensitic stainless steel were evaluated after heat treatment of these materials at various types of heat treatment processes. The initial part of this investigation focused on the microstructures of these 440C steels. Microstructure evaluations from the as-received to the as-tempered condition were described. In the as-received condition, the formations of ferrite matrix and carbide particles were observed in this steel. In contrast, the precipitation of M7C3carbides and martensitic structures were present in this steel due to the rapid quenching process from the high temperature condition. After precipitation heat treatment, the Cr-rich M23C6carbides were identified within the structures. Moreover, a 30 minutes heat-treated sample shows the highest value of hardness compared to the others holding time. Finally, the tempering process had been carried out to complete the whole heat treatment process in addition to construct the secondary hardening phenomenon. It is believed that this phenomenon influenced the value of hardness of the 440C steel.


2000 ◽  
Vol 86 (9) ◽  
pp. 610-616 ◽  
Author(s):  
Daisuke KURODA ◽  
Mitsuo NIINOMI ◽  
Hisao FUKUI ◽  
Akihiro SUZUKI ◽  
Jiro HASEGAWA

2006 ◽  
Vol 317-318 ◽  
pp. 317-322 ◽  
Author(s):  
J.Q. Zhang ◽  
Atsunori Matsuda ◽  
Hiroyuki Muto ◽  
Mototsugu Sakai

Methylsilsesquioxane films were formed on glass substrates by dropping a sol prepared from methyltriethoxysilane and then heat-treated in an oven. Nanoindentation test was performed to assess the elastoplastic properties of the films, including the relative residual depth ξr, Meyer hardness HM, work-of-indentation WI and the elastic modulus E’. The values of ξr, HM and WI were obtained by a Berkovich indenter and E’ was determined by a spherical indenter on the basis of Hertz elastic theory. ξr decreased with the increase in the heat treatment time, whereas HM , WI and E’ significantly increased with the time. The changes in the mechanical properties with the heat treatment time well reflected the evolution of the Si-O-Si network structure in methylsilsequioxane film.


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