scholarly journals A Correction Method for Wet Gas Flow Metering Using a Standard Orifice and Slotted Orifices

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2291
Author(s):  
Barbara Tomaszewska-Wach ◽  
Mariusz Rzasa

Flow measurements that utilize differential pressure meters are commonly applied in industry. In such conditions, gas flow is often accompanied by liquid condensation. For this reason, errors occur in the metering process that can be attributed to the fluctuations in continuous phase parameters in the flow. Furthermore, the occurrence of a dispersed phase results in flow disturbance and dynamic pressure pulsations. For the above reasons, new methods and tools are sought with the purpose of performing measurements of gas-liquid flows providing measurement results that can be considered as fairly accurate in the cases when flow involves a liquid phase form. The paper reports the results of a study involving measurement of wet gas flow using differential pressure flowmeters. The experiments were conducted for three constant mass air flow rates equal to 0.06, 0.078 and 0.086 kg/s. After stabilization of the air flow rates, water was fed into the pipe with flow rates in the range from 0.01 to 0.16 kg/s. The research involved a standard orifice and three types of slotted orifices with various slot arrangements and geometries. The analysis focused on the effect of orifice geometry on the flow metering results. On the basis of the results, it was found that the slotted orifice generates smaller differential pressure values compared to the standard orifice. The water mass fraction in the gas leads to overestimated results of measurements across the flowmeter. Regardless of the type of the orifice, is necessary to undertake a correction of the results. The paper proposes a method of gas mass flow correction. The results were compared with the common over-reading correction models available in the literature.

2011 ◽  
Vol 383-390 ◽  
pp. 4922-4927
Author(s):  
Peng Xia Xu ◽  
Yan Feng Geng

Wet gas flow is a typical two-phase flow with low liquid fractions. As differential pressure signal contains rich information of flow parameters in two-phase flow metering, a new method is proposed for wet gas flow metering based on differential pressure (DP) and blind source separation (BSS) techniques. DP signals are from a couple of slotted orifices and the BSS method is based on time-frequency analysis. A good relationship between the liquid flow rate and the characteristic quantity of the separated signal is established, and a differential pressure correlation for slotted orifice is applied to calculate the gas flow rate. The calculation results are good with 90% relative errors less than ±10%. The results also show that BSS is an effective method to extract liquid flow rate from DP signals of wet gas flow, and to analysis different interactions among the total DP readings.


2021 ◽  
Author(s):  
Sakethraman Mahalingam ◽  
Gavin Munro ◽  
Muhammad Arsalan ◽  
Victor Gawski

Abstract A traditional fixed size Venturi meter has a turndown of about 8:1 under dry gas conditions that may drop to as low as 3:1 under wet-gas flow. When the well conditions change, a replacement of the original Venturi meter with one of a different size is needed. In this paper, we present the design, development and testing of an Adjustable cone meter that has the ability to adapt itself to the flow conditions automatically and provide a turndown of as much as a 54:1 under dry gas conditions and as much as 20:1 under wet-gas conditions. The patented feature of the Adjustable cone meter is the adjustable sleeve that moves over the cone when the flow rate decreases below a preset value causing an increase in the differential pressure across the meter. In addition, traditional Venturi meters have only one differential pressure measurement and the sensor tends to overestimate the flow when there is liquid present in the flow (wet-gas). The Adjustable cone meter has two differential pressure sensors and the second measurement is used to estimate the liquid content in wet-gas. Two meters were manufactured and tested at the National Engineering Laboratory in East Kilbride, Scotland under gas flow rates of up to 18 MMscfd. Based on the differential pressure measurements under varying flow conditions, algorithms were developed to measure the dry gas and liquid fraction. An over-reading model of the meter and a liquid fraction estimation model based on the pressure loss ratio was derived from an additional differential pressure measurement. The model was used to not only to quantify the gas and liquid flow rates but also the estimated error in each measurement. The measurements show that the Adjustable Cone meter is able to provide low uncertainty in both dry and wet gas conditions and met the conditions outlined in ISO 5167-5. The Adjustable cone meter is a much needed innovation in the area of differential pressure measurement.


2021 ◽  
Author(s):  
Sakethraman Mahalingam ◽  
Gavin Munro ◽  
Muhammad Arsalan ◽  
Victor Gawski

Abstract When the gas flow rate of a well significantly changes, the flow rate can fall below that of the operating range of a traditional fixed size Venturi meter, necessitating the replacement of the original meter with one of a smaller size. However, with an adjustable cone meter, the internal reconfiguration feature allows it to automatically switch from high operating flow range to low operating flow range and there is no requirement to disassemble the meter from the flow line assembly. Adjustable cone meters were designed, developed and tested at the wet-gas flow loop at National Engineering Laboratory in East Kilbride, Scotland. After calibrating the meter with dry nitrogen gas, the meter was tested with increasing amounts of liquid being injected into the flowline, upstream of the meter. The liquid caused the differential pressure measurement on the meter to over-read. Based on the differential pressure measurements under varying flow conditions, algorithms were developed to measure the dry gas and liquid fraction. The data obtained from the tests such as differential pressure, pressure, temperature, liquid density were used to build an over-reading model of the meter and a liquid fraction estimation model based on pressure loss ratio derived from an additional differential pressure measurement. The model was used to not only to quantify the gas and liquid flow rates but also the estimated error in each measurement. The measurements show that the Adjustable Cone meter is able to provide low uncertainty in both dry and wet gas conditions and offers a turndown ratio of up to 54:1 in dry gas conditions. In addition, the automatic adjustment of the meter from high flow to low flow positions avoids the need for manual intervention that involves additional risk and cost.


SPE Journal ◽  
2006 ◽  
Vol 11 (02) ◽  
pp. 199-205 ◽  
Author(s):  
David I. Atkinson ◽  
Oyvind Reksten ◽  
Gerald Smith ◽  
Helge Moe

Summary Dedicated wet-gas flowmeters are now commercially available for the measurement of gas and liquid flow rates and offer a more compact measurement solution than does the traditional separator approach. The interpretation models of traditional multiphase flowmeters emphasize the liquid rate measurements and have been used to well test and meter mostly liquid-rich flow streams. These models were not developed for the measurement of gas flow rates, particularly those of wet gas. A new interpretation is described that allows a traditional multiphase flowmeter to operate in a dual mode either as a multiphase meter or as a wet-gas meter in 90 to 100% gas. The new interpretation model was developed for a commercially available multiphase flowmeter consisting of a venturi and a dual-energy composition meter. This combination results in excellent predictions of the gas flow rate; the liquid rate prediction is made with acceptable accuracy and no additional measurements. The wet gas and low-liquid-volume-fraction interpretation model is described together with the multiphase flowmeter. Examples of applying this model to data collected on flow loops are presented, with comparison to reference flow rates. The data from the Sintef and NEL flow loops show an error (including the reference meter error) in the gas flow rate, better than ± 2% reading (95% confidence interval), at line conditions; the absolute error (including the reference meter error) in the measured total liquid flow rate at line conditions was better than ± 2 m3/h (< ± 300 B/D: 95% confidence interval). This new interpretation model offers a significant advance in the metering of wet-gas multiphase flows and yields the possibility of high accuracies to meet the needs of gas-well testing and production allocation applications without the use of separators. Introduction There has been considerable focus in recent years on the development of new flow-measurement techniques for application to surface well testing and flow-measurement allocation in multiphase conditions without separating the phases. This has resulted in new technology from the industry for both gas and oil production. Today, there are wet-gas flowmeters, dedicated to the metering of wet-gas flows, and multiphase meters, for the metering of multiphase liquid flows. The common approach to wet-gas measurement relates gas and liquid flows to a "pseudo-gas flow rate" calculated from the standard single-phase equations. This addresses the need for gas measurement in the presence of liquids and can be applied to a limit of liquid flow [or gas volume fraction, (GVF)], though the accuracy of this approach decreases with decreasing GVF. The accurate determination of liquid rates by wet-gas meters is restricted in range. The application and performance of multiphase meters has been well documented through technical papers and industry forums, and after several years of development is maturing (Scheers 2004). Some multiphase measurement techniques can perform better, and the meters provide a more compact solution, than the traditional separation approach. It is not surprising that the use of multiphase flowmeters has grown significantly, the worldwide number doubling in little over a 2-year period (Mehdizadeh et al. 2002). Multiphase-flowmeter interpretation emphasizes the liquid rate measurement, and the application of multiphase flowmeters has been predominantly for liquid-rich flow stream allocation and well testing.


1962 ◽  
Vol 84 (4) ◽  
pp. 447-457 ◽  
Author(s):  
B. T. Arnberg

Critical flowmeters for accurately measuring the mass flow rates of nonreacting real gases were reviewed. Discussions were presented on theoretical flow functions, on parameters for correlating discharge coefficients, and on the importance of real gas properties. The performance characteristics of critical nozzles and orifices of several designs were reviewed. Approaches were discussed to problems which must be researched before the fullest potential of this type of flow measurement can be realized.


Author(s):  
Shuangshi Dong ◽  
Dandan Zhou ◽  
Xiaotao T Bi

Titanium dioxide was immobilized onto spherical activated carbon particles via the sol-gel coating method. The photo-catalyst, annealed at 500 °C, was found to posses the highest activity according to the results of a bench-scale test. The photocatalytic performance of the immobilized photocatalyst was studied in a three-phase fluidized bed photoreactor, with the use of phenol as the model pollutant. Effects of both liquid and air flow rates on the phenol degradation rate were examined. The experimental results showed that the increase of liquid and air flow rates may enhance the phenol degradation rate. However, very high liquid and air flow rates could lead to the decrease in the performance of the three-phase fluidized bed photoreactor. The results on the effect of initial phenol concentration on the degradation rate indicated that the photocatalytic reaction in the three-phase fluidized bed followed the first order kinetics and could be reasonably fitted by the Langmiur-Hinshelwood kinetics model. Compared to the three-phase fluidized bed in which air is introduced into the bed from the distributor, the liquid-solids fluidized bed in which oxygen is provided by injecting air into the freeboard region of the reactor showed a better phenol destruction performance and is thus preferred for photodegradation of water contaminants.


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