scholarly journals A Low-Cost IoT Sensors Network for Monitoring Three-Phase Induction Motor Mechanical Power Adopting an Indirect Measuring Method

Sensors ◽  
2021 ◽  
Vol 21 (3) ◽  
pp. 754
Author(s):  
Fabrizio Ciancetta ◽  
Edoardo Fiorucci ◽  
Antonio Ometto ◽  
Andrea Fioravanti ◽  
Simone Mari ◽  
...  

Three-phase induction motors are widely diffused in the industrial environment. Many times, the rated power of three-phase induction motors is not properly chosen causing incorrect operating conditions from an energetic point of view. Monitoring the mechanical dimension of a new motor is helpful, should an existing motor need to be replaced. This paper presents an IoT sensors network for monitoring the mechanical power produced by three-phase induction motors, adopting an indirect measuring method. The proposed technique can be easily adopted to monitor the mechanical power using only one line of current transducer, reducing the cost of the monitoring system. The proposed indirect measurement technique has been implemented on a low-cost IoT system, based on a Photon Particle SoC. The results show that the proposed IoT system can estimate the mechanical power with a relative error of within 8%.

Author(s):  
Giovanni Bucci ◽  
Fabrizio Ciancetta ◽  
Edoardo Fiorucci ◽  
Antonio Ometto ◽  
Maria Anna Segreto

Abstract This paper presents an indirect method for measuring the mechanical power produced by three-phase induction motors. The proposed technique is based on the hypothesis that three-phase induction motors are balanced systems that transform electrical power into mechanical one. The measurement of a single phase current is used to estimate the mechanical power generated at the axis. The relationship between electric current and mechanical power is generally non-linear. By expressing the quantities in p.u., this trend is approximated with a second order polynomial. From the analysis of the mechanical power characteristics related to 13 motors we obtained the parameters of the interpolating parabolic curves of motors from 1.1 kW to 75 kW rated power. The proposed technique can be easily adopted in order to monitor the mechanical power of three phase induction motors using only one phase current transducer. Starting from the motor nameplate no experimental measurement or other data are necessary to estimate the mechanical power. This technique can be widely used in low cost multipoint measurement system able to monitor the mechanical power where no other transducer or voltage divider are necessary.


Author(s):  
Karan S Belsare ◽  
Gajanan D Patil

A low cost and reliable protection scheme has been designed for a three phase induction motor against unbalance voltages, under voltage, over voltage, short circuit and overheating protection. Taking the cost factor into consideration the design has been proposed using microcontroller Atmega32, MOSFETs, relays, small CTs and PTs. However the sensitivity of the protection scheme has been not compromised. The design has been tested online in the laboratory for small motors and the same can be implemented for larger motors by replacing the i-v converters and relays of suitable ratings.


2020 ◽  
Vol 11 (1) ◽  
pp. 314
Author(s):  
Gustavo Henrique Bazan ◽  
Alessandro Goedtel ◽  
Marcelo Favoretto Castoldi ◽  
Wagner Fontes Godoy ◽  
Oscar Duque-Perez ◽  
...  

Three-phase induction motors are extensively used in industrial processes due to their robustness, adaptability to different operating conditions, and low operation and maintenance costs. Induction motor fault diagnosis has received special attention from industry since it can reduce process losses and ensure the reliable operation of industrial systems. Therefore, this paper presents a study on the use of meta-heuristic tools in the diagnosis of bearing failures in induction motors. The extraction of the fault characteristics is performed based on mutual information measurements between the stator current signals in the time domain. Then, the Artificial Bee Colony algorithm is used to select the relevant mutual information values and optimize the pattern classifier input data. To evaluate the classification accuracy under various levels of failure severity, the performance of two different pattern classifiers was compared: The C4.5 decision tree and the multi-layer artificial perceptron neural networks. The experimental results confirm the effectiveness of the proposed approach.


2022 ◽  
Author(s):  
Tracey Ziev ◽  
Erfan Rasouli ◽  
Ines Noelly-Tano ◽  
Ziheng Wu ◽  
Srujana Yarasi Rao ◽  
...  

Developing low cost, high efficiency heat exchangers (HX) for application in concentrated solar power (CSP) is critical to reducing CSP costs. However, the extreme operating conditions in CSP systems present a challenge for typical high efficiency HX manufacturing processes. We describe a process-based cost model (PBCM) to estimate the cost of fabricating an HX for this application using additive manufacturing (AM). The PBCM is designed to assess the effectiveness of different designs, processes choices, and manufacturing innovations to reduce HX cost. We describe HX design and AM process modifications that reduce HX cost from a baseline of$780/kW-thto$570/kW-th. We further evaluate the impact of alternative current and potential future technologies on HX cost, and identify a pathway to further reduce HX cost to$270/kW-th.


Machines ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 203
Author(s):  
Khaled Laadjal ◽  
Mohamed Sahraoui ◽  
Abdeldjalil Alloui ◽  
Antonio J. Marques Cardoso

Three-phase induction motors (IMs) are the main workhorse in industry due to their many advantages as compared to other types of industrial motors. However, the efficiency and lifetime of IMs can be considerably affected by some operating conditions, in particular those related to unbalanced supply voltages (USV), which is quite a common condition in industrial plants. Therefore, early detection and a precise severity estimation of the USV for all working conditions can prevent major breakdowns and increase reliability and safety of industrial facilities. This paper proposes a reliable method allowing for a precise and online detection of the USV condition, by monitoring a pertinent indicator calculated using the voltage symmetrical components. The effectiveness of the proposed method is validated experimentally for several different working conditions, and a comparison with other indicators available in the literature is also performed.


2020 ◽  
Vol 166 ◽  
pp. 05003
Author(s):  
Oleksandr Savytskyi ◽  
Maksym Tymoshenko ◽  
Oleksandr Hramm ◽  
Serhii Romanov

Sustainable development of industry is closely related with tries to automate industrial processes in all possible ways. Recent advances in automated control systems have led to decreasing the cost of hardware and energy consumption. This article describes examples of soft sensors using in various industries. The main advantages of soft sensors are low cost, flexibility and versatility. In addition, the soft sensors are environmentally friendly as they significantly reduce the amount of equipment and do not require utilization. Despite these benefits, there are some problems with using them. First problem consists in what information and how needs to be measured to use received data in calculation of another virtual data. Second problem is using proper software and the time of mathematical calculations. The goal of the soft sensors is generation of valid virtual data for the controller to increase the accuracy and quality of the automated control. The article is of interest from the point of view of possibilities to applicate modern technology in solving various tasks of automated control.


2021 ◽  
Vol 2061 (1) ◽  
pp. 012120
Author(s):  
R H Kurmaev ◽  
A A Umnitsyn

Abstract This article presents the experience of conducting experimental studies of the thermal management system (TMS) intended for the traction electric drive of an electric vehicle, which has each of its wheels driven by an in-wheel motor, in the X-In-the-Loop environment. The paper describes the experimental bench of the thermal management system, which makes it possible to simulate the operating conditions of the high-voltage components of the traction drive of an electric vehicle from the point of view of thermal-hydraulic characteristics. A brief description of the mathematical model used in real-time calculations during both local and collaborative experimental studies is given. The process of collaborative testing of the TMS of high-voltage components of the traction drive of an electric vehicle, in the X-In-the-Loop environment, as well as the results, is demonstrated. A similar approach used in the development of TMS allows increasing the efficiency of the system developed, by optimizing the control algorithm for the executive devices of the TMS, reducing the weight, as well as the overall dimensions of the components, and conducting a detailed analysis of each component. It is also worth noting that the use of collaborative experimental research in the X-In-the-Loop environment will reduce the cost of the experiment, as well as, ultimately, the cost of the product, since with such an approach there is no need for a real test object for each company engaged in the development of one or another electric.


Author(s):  
Maurizio De Lucia ◽  
Carlo Carcasci ◽  
Antonio Matucci

The aim of the paper is to study the performance of a power plant for the combined production of electrical, thermal and cooling thermal energy. The exergy analysis was developed from the system’s operating conditions measured in a previous experimental phase, and allowed description and quantification of causes of efficiency loss in the plant. The following thermoeconomic analysis, based on the exergy balance, allowed appraisal of the actual costs of each component and possible optimization of the plant for higher efficiency and cost saving. The thermoeconomic results lead to a better understanding of the influence of off-design operating conditions on the performance of the whole plant and on this basis further improvements and modifications are envisaged. Three modifications of the plant layout are described and discussed, in greater detail for the most promising of them, i.e., compressor inlet air cooling with absorber excess cooling power production. Results show that this solution is particularly effective in the present case, not only from the energetic point of view, but, as is not always the case, also form the economic one. The application of thermoeconomic analysis to the pharmaceutical factory under study has the aim of identifying those components which have the highest cost quantifying losses in cost terms.


2013 ◽  
Vol 8 (1) ◽  
pp. 9-15

Biological treatment has been carried out in two different systems: aerated closed and threephase fluidized bed reactors for hydrocarbons removal from refinery wastewaters. For the two systems, hydrodynamic study allowed the determination of operating conditions before treatment experiments. Then, in a second time, biological treatments have been conducted in the same operating conditions. The obtained results showed that in the three-phase fluidized bed we can degrade hydrocarbons more rapidly than in a closed aerated bioreactor. Among the different appropriate techniques available to create efficient contacts between phases, the three-phase fluidization G/L/S where carrier particles are moving inside the reactor seems very interesting. It allows an intimate contact between phases and present many advantages concerning hydrodynamic and mass transfer phenomena. In fact, depending on operating conditions and the bubble flow behaviour, the three-phase fluidized bed could display different flow regimes In these systems called bioreactors the solid particles covered with a biofilm are fluidized by two ascending flows of air and contaminated water. With favourable operating conditions, from a hydrodynamic and mass transfer point of view, the pollutant can be biologically degraded up to 90%. Until this date, the three-phase bioreactors modelling remains very complex because it required taking into account several factors: the pollutant biodegradation rate in the biofilm, the bioreactor hydrodynamic characteristics, and the reactant interfacial gas-liquid and liquidsolid mass transfer. Thus the essential purpose of modelling is to integrate the microbial kinetics with the reactor hydrodynamics. We can notice that a few models have incorporated both bioreactor hydrodynamics and microbial kinetics. For the steady state bioreactor model, we generally assume that the particles are uniform in size, the biofilm is uniform in thickness, and the biofilm can be considered as homogeneous matrix through which oxygen and substrate diffuse and are consumed by the microbes. The liquid phase in the bioreactor substrate is considered to be axially dispersed while the gas phase is assumed to be in plug flow [2]. Rittmann (1997) proposed a model based on wake theory for predicting bed expansion and phase hold-ups for three-phase fluidized bed bioreactors. In this model he modified the correlation for the computation of the bioparticles drag coefficient CD [3]. He also attempted to explain the biofilm detachment which can occur with three broad patterns: erosion, sloughing and scouring and assumed that the factors affecting detachment rates can be grouped into two categories (physical forces and microorganisms physiology in the biofilm).


Author(s):  
Michael Moeller ◽  
Anand Srinivasan

For several decades in the process industry, critical plant operations demanding continuous run time have used high speed turbocompressors, most commonly driven by induction motors. Transient disturbances, caused by grid and motor-terminal upsets, are common occurrences in three-phase induction motors. Such upsets can arise during start-up as well as steady state operating conditions, and can have an impact on the driven equipment. Common upset conditions include startup line bursts, voltage unbalances, two-phase & three-phase short circuits, and bus-transfers & reclosures. These transient upsets not only impact the motor, but also have a torsional influence on the motor-compressor drive-train. Understanding the significance of these upsets, and how it impacts the driven equipment is thus an important part of machinery design and the component selection process for centrifugal compressors. This paper presents a qualitative approach to analyzing these transient conditions arising from induction motors, and the resulting effects on driven equipment such as centrifugal compressors. As the compression industry continues to develop into a globally integrated market, it becomes even more important to understand these effects; to ensure that a consistent global strategy exists to control these upsets and to mitigate some of the ill-effects resulting from torsional bursts on the drive train. A review of the current industry standards and mitigation techniques has also been presented.


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