scholarly journals Estimating Human Wrist Stiffness during a Tooling Task

Sensors ◽  
2020 ◽  
Vol 20 (11) ◽  
pp. 3260 ◽  
Author(s):  
Gia-Hoang Phan ◽  
Clint Hansen ◽  
Paolo Tommasino ◽  
Aamani Budhota ◽  
Dhanya Menoth Mohan ◽  
...  
Keyword(s):  
Industrial Robot ◽  
Joint Stiffness ◽  
Muscular Activity ◽  
Mechanical Impedance ◽  
Industrial Robots ◽  
Human Operator ◽  
Stochastic Methods ◽  
Flexion Extension ◽  
Human Operators ◽  
Finishing Tool

In this work, we propose a practical approach to estimate human joint stiffness during tooling tasks for the purpose of programming a robot by demonstration. More specifically, we estimate the stiffness along the wrist radial-ulnar deviation while a human operator performs flexion-extension movements during a polishing task. The joint stiffness information allows to transfer skills from expert human operators to industrial robots. A typical hand-held, abrasive tool used by humans during finishing tasks was instrumented at the handle (through which both robots and humans are attached to the tool) to assess the 3D force/torque interactions between operator and tool during finishing task, as well as the 3D kinematics of the tool itself. Building upon stochastic methods for human arm impedance estimation, the novelty of our approach is that we rely on the natural variability taking place during the multi-passes task itself to estimate (neuro-)mechanical impedance during motion. Our apparatus (hand-held, finishing tool instrumented with motion capture and multi-axis force/torque sensors) and algorithms (for filtering and impedance estimation) were first tested on an impedance-controlled industrial robot carrying out the finishing task of interest, where the impedance could be pre-programmed. We were able to accurately estimate impedance in this case. The same apparatus and algorithms were then applied to the same task performed by a human operators. The stiffness values of the human operator, at different force level, correlated positively with the muscular activity, measured during the same task.

scholarly journals Joint Stiffness Identification and Deformation Compensation of Serial Robots Based on Dual Quaternion Algebra

2018 ◽  
Vol 9 (1) ◽  
pp. 65 ◽  
Author(s):  
Guozhi Li ◽  
Fuhai Zhang ◽  
Yili Fu ◽  
Shuguo Wang
Keyword(s):  
Quaternion Algebra ◽  
Industrial Robot ◽  
Joint Stiffness ◽  
Industrial Robots ◽  
Identification Algorithm ◽  
Dual Quaternion ◽  
Compensation Algorithm ◽  
Serial Robots ◽  
Stiffness Identification ◽  
Deformation Compensation

As the application of industrial robots is limited by low stiffness that causes low precision, a joint stiffness identification algorithm for serial robots is presented. In addition, a deformation compensation algorithm is proposed for the accuracy improvement. Both of these algorithms are formulated by dual quaternion algebra, which offers a compact, efficient, and singularity-free way in robot analysis. The joint stiffness identification algorithm is derived from stiffness modeling, which is the combination of the principle of virtual work and dual quaternion algebra. To validate the effectiveness of the proposed identification algorithm and deformation compensation algorithm, an experiment was conducted on a dual arm industrial robot SDA5F. The robot performed a drilling operation during the experiment, and the forces and torques that acted on the end-effector (EE) of both arms were measured in order to apply the deformation compensation algorithm. The results of the experiment show that the proposed identification algorithm is able to identify the joint stiffness parameters of serial industrial robots, and the deformation compensation algorithm can improve the accuracy of the position and orientation of the EE. Furthermore, the performance of the forces and torques that acted on the EE during the operation were improved as well.

scholarly journals Modeling and Identification of an Industrial Robot with a Selective Modal Approach

2020 ◽  
Vol 10 (13) ◽  
pp. 4619 ◽  
Author(s):  
Matteo Bottin ◽  
Silvio Cocuzza ◽  
Nicola Comand ◽  
Alberto Doria
Keyword(s):  
Dynamic Model ◽  
Material Removal ◽  
Industrial Robot ◽  
Joint Stiffness ◽  
Industrial Applications ◽  
Industrial Robots ◽  
Robotic Assembly ◽  
Machined Surface ◽  
Modal Approach ◽  
Removal Processes

The stiffness properties of industrial robots are very important for many industrial applications, such as automatic robotic assembly and material removal processes (e.g., machining and deburring). On the one hand, in robotic assembly, joint compliance can be useful for compensating dimensional errors in the parts to be assembled; on the other hand, in material removal processes, a high Cartesian stiffness of the end-effector is required. Moreover, low frequency chatter vibrations can be induced when low-stiffness robots are used, with an impairment in the quality of the machined surface. In this paper, a compliant joint dynamic model of an industrial robot has been developed, in which joint stiffness has been experimentally identified using a modal approach. First, a novel method to select the test configurations has been developed, so that in each configuration the mode of vibration that chiefly involves only one joint is excited. Then, experimental tests are carried out in the selected configurations in order to identify joint stiffness. Finally, the developed dynamic model of the robot is used to predict the variation of the natural frequencies in the workspace.

Joint Stiffness Identification and Flexibility Compensation of Articulated Industrial Robot

2013 ◽  
Vol 336-338 ◽  
pp. 1047-1052 ◽  
Author(s):  
Ya Lei Feng ◽  
Dao Kui Qu ◽  
Fang Xu ◽  
Hong Guang Wang
Keyword(s):  
Industrial Robot ◽  
Joint Stiffness ◽  
Industrial Robots ◽  
Absolute Position ◽  
Joint Flexibility ◽  
Position Accuracy ◽  
Stiffness Identification ◽  
Articulated Robots

Articulated robots are the most common industrial robots for their large workspace and flexibility. However, the existence of joint flexibility makes those robots difficult to achieve high absolute position accuracy. This paper presents a method to identify the joint stiffness of the robot. The basic idea of that method is to get joint stiffness based on Hooks Law through stepping movement of a single joint and calculating the corresponding joint gravity torque of every step. The practicality of that method is verified by experiment and a plan is carried out to compensate the joint flexibility.

scholarly journals Assessment of Mental Stress on Human Operators Induced by the Assembly Support in a Robot-Assisted “Cellular Manufacturing” Assembly System

2009 ◽  
Vol 3 (5) ◽  
pp. 569-579 ◽  
Author(s):  
Ryu Kato ◽  
◽  
Tamio Arai
Keyword(s):  
Mental Stress ◽  
Cellular Manufacturing ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Assembly Systems ◽  
Final Decision ◽  
Robot Assisted ◽  
Cognition And Emotion ◽  
Manufacturing Assembly ◽  
Human Operators

For the improvement of productivity in “cellular manufacturing assembly systems,” we are now witnessing the emergence of the production support systems in which industrial robots are providing physical support and assistance to the manufacturing operations and also to the cognition of information/instruction to the human operators. In such systems, the human operators still act as the prime players who make the final decision in all facets of the operation, and the adverse effects of the mental stress on these players caused by inappropriate “support” provided by the system must be carefully considered. In view of the above, in this study, we tried to objectively assess the effects of the mental stress caused by such robot-assisted “cellular manufacturing” assembly systems using physiological indices related to cognition and emotion. Our results showed that higher speeds of an approaching robot’s motion and closer distances between human operator and industrial robot increase mental stress related to emotion, while augmenting text instruction with voice guidance and optical pointer increase mental stress related to cognition and emotion. These results provide important knowledge that can be used to formulate design guides and safety standards for reduced-stress production systems that involve human-industrial robot collaboration.

SAFETY AND RISK ASSESSMENT AT AUTOMATED WORKPLACE

2018 ◽  
pp. 78-84
Author(s):  
Marek Vagas
Keyword(s):  
Risk Assessment ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Added Value ◽  
Growing Up ◽  
Target Setting ◽  
Clear View ◽  
General Safety

Urgency of the research. Automated workplaces are growing up in present, especially with implementation of industrial robots with feasibility of various dispositions, where safety and risk assessment is considered as most important issues. Target setting. The protection of workers must be at the first place, therefore safety and risk assessment at automated workplaces is most important problematic, which had presented in this article Actual scientific researches and issues analysis. Actual research is much more focused at standard workplaces without industrial robots. So, missing of information from the field of automated workplaces in connection with various dispositions can be considered as added value of article. Uninvestigated parts of general matters defining. Despite to lot of general safety instructions in this area, still is missed clear view only at automated workplace with industrial robots. The research objective. The aim of article is to provide general instructions directly from the field of automated workplaces The statement of basic materials. For success realization of automated workplace is good to have a helping hand and orientation requirements needed for risk assessment at the workplace. Conclusions. The results published in this article increase the awareness and information of such automated workplaces, together with industrial robots. In addition, presented general steps and requirements helps persons for better realization of these types of workplaces, where major role takes an industrial robot. Our proposed solution can be considered as relevant base for risk assessment such workplaces with safety fences or light barriers.

A Polishing Robot Force Control System Based on Time Series Data in Industrial Internet of Things

2021 ◽  
Vol 21 (2) ◽  
pp. 1-22
Author(s):  
Chen Zhang ◽  
Zhuo Tang ◽  
Kenli Li ◽  
Jianzhong Yang ◽  
Li Yang
Keyword(s):  
Time Series ◽  
Control System ◽  
Force Control ◽  
Time Series Data ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Series Data ◽  
Industrial Internet Of Things ◽  
Industrial Internet ◽  
Force Control System

Installing a six-dimensional force/torque sensor on an industrial arm for force feedback is a common robotic force control strategy. However, because of the high price of force/torque sensors and the closedness of an industrial robot control system, this method is not convenient for industrial mass production applications. Various types of data generated by industrial robots during the polishing process can be saved, transmitted, and applied, benefiting from the growth of the industrial internet of things (IIoT). Therefore, we propose a constant force control system that combines an industrial robot control system and industrial robot offline programming software for a polishing robot based on IIoT time series data. The system mainly consists of four parts, which can achieve constant force polishing of industrial robots in mass production. (1) Data collection module. Install a six-dimensional force/torque sensor at a manipulator and collect the robot data (current series data, etc.) and sensor data (force/torque series data). (2) Data analysis module. Establish a relationship model based on variant long short-term memory which we propose between current time series data of the polishing manipulator and data of the force sensor. (3) Data prediction module. A large number of sensorless polishing robots of the same type can utilize that model to predict force time series. (4) Trajectory optimization module. The polishing trajectories can be adjusted according to the prediction sequences. The experiments verified that the relational model we proposed has an accurate prediction, small error, and a manipulator taking advantage of this method has a better polishing effect.

scholarly journals Comparative Analysis of the Life-Cycle Cost of Robot Substitution: A Case of Automobile Welding Production in China

Symmetry ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 226
Author(s):  
Xuyang Zhao ◽  
Cisheng Wu ◽  
Duanyong Liu
Keyword(s):  
Life Cycle ◽  
Systems Engineering ◽  
Life Cycle Cost ◽  
Manufacturing Systems ◽  
Large Scale ◽  
Cost Allocation ◽  
Industrial Robot ◽  
Case Analysis ◽  
Industrial Robots ◽  
Analysis Model

Within the context of the large-scale application of industrial robots, methods of analyzing the life-cycle cost (LCC) of industrial robot production have shown considerable developments, but there remains a lack of methods that allow for the examination of robot substitution. Taking inspiration from the symmetry philosophy in manufacturing systems engineering, this article further establishes a comparative LCC analysis model to compare the LCC of the industrial robot production with traditional production at the same time. This model introduces intangible costs (covering idle loss, efficiency loss and defect loss) to supplement the actual costs and comprehensively uses various methods for cost allocation and variable estimation to conduct total cost and the cost efficiency analysis, together with hierarchical decomposition and dynamic comparison. To demonstrate the model, an investigation of a Chinese automobile manufacturer is provided to compare the LCC of welding robot production with that of manual welding production; methods of case analysis and simulation are combined, and a thorough comparison is done with related existing works to show the validity of this framework. In accordance with this study, a simple template is developed to support the decision-making analysis of the application and cost management of industrial robots. In addition, the case analysis and simulations can provide references for enterprises in emerging markets in relation to robot substitution.

scholarly journals Research of Calibration Method for Industrial Robot Based on Error Model of Position

2021 ◽  
Vol 11 (3) ◽  
pp. 1287
Author(s):  
Tianyan Chen ◽  
Jinsong Lin ◽  
Deyu Wu ◽  
Haibin Wu
Keyword(s):  
Coordinate System ◽  
Industrial Robot ◽  
Calibration Method ◽  
Error Model ◽  
Position Error ◽  
Industrial Robots ◽  
Positioning Error ◽  
Robot Position ◽  
General Measurement ◽  
Parameter Error

Based on the current situation of high precision and comparatively low APA (absolute positioning accuracy) in industrial robots, a calibration method to enhance the APA of industrial robots is proposed. In view of the "hidden" characteristics of the RBCS (robot base coordinate system) and the FCS (flange coordinate system) in the measurement process, a comparatively general measurement and calibration method of the RBCS and the FCS is proposed, and the source of the robot terminal position error is classified into three aspects: positioning error of industrial RBCS, kinematics parameter error of manipulator, and positioning error of industrial robot end FCS. The robot position error model is established, and the relation equation of the robot end position error and the industrial robot model parameter error is deduced. By solving the equation, the parameter error identification and the supplementary results are obtained, and the method of compensating the error by using the robot joint angle is realized. The Leica laser tracker is used to verify the calibration method on ABB IRB120 industrial robot. The experimental results show that the calibration method can effectively enhance the APA of the robot.

scholarly journals Fault diagnosis of industrial robot reducer by an extreme learning machine with a level-based learning swarm optimizer

2021 ◽  
Vol 13 (5) ◽  
pp. 168781402110195
Author(s):  
Jianwen Guo ◽  
Xiaoyan Li ◽  
Zhenpeng Lao ◽  
Yandong Luo ◽  
Jiapeng Wu ◽  
...  
Keyword(s):  
Fault Diagnosis ◽  
Extreme Learning Machine ◽  
Large Scale ◽  
Production Efficiency ◽  
Industrial Robot ◽  
Optimal Solution ◽  
Industrial Robots ◽  
Generalization Performance ◽  
Gradient Descent Algorithm ◽  
Learning Machine

Fault diagnosis is of great significance to improve the production efficiency and accuracy of industrial robots. Compared with the traditional gradient descent algorithm, the extreme learning machine (ELM) has the advantage of fast computing speed, but the input weights and the hidden node biases that are obtained at random affects the accuracy and generalization performance of ELM. However, the level-based learning swarm optimizer algorithm (LLSO) can quickly and effectively find the global optimal solution of large-scale problems, and can be used to solve the optimal combination of large-scale input weights and hidden biases in ELM. This paper proposes an extreme learning machine with a level-based learning swarm optimizer (LLSO-ELM) for fault diagnosis of industrial robot RV reducer. The model is tested by combining the attitude data of reducer gear under different fault modes. Compared with ELM, the experimental results show that this method has good stability and generalization performance.

The parameter identification model considering both geometric parameters and joint stiffness

2019 ◽  
Vol 47 (1) ◽  
pp. 76-81
Author(s):  
Jing Bai ◽  
Le Fan ◽  
Shuyang Zhang ◽  
Zengcui Wang ◽  
Xiansheng Qin
Keyword(s):  
Parameter Identification ◽  
Industrial Robot ◽  
Joint Stiffness ◽  
Geometric Parameters ◽  
Least Square ◽  
Experimental Result ◽  
Positional Accuracy ◽  
Content Type ◽  
The Absolute ◽  
Identification Model

Purpose Both geometric and non-geometric parameters have noticeable influence on the absolute positional accuracy of 6-dof articulated industrial robot. This paper aims to enhance it and improve the applicability in the field of flexible assembling processing and parts fabrication by developing a more practical parameter identification model. Design/methodology/approach The model is developed by considering both geometric parameters and joint stiffness; geometric parameters contain 27 parameters and the parallelism problem between axes 2 and 3 is involved by introducing a new parameter. The joint stiffness, as the non-geometric parameter considered in this paper, is considered by regarding the industrial robot as a rigid linkage and flexible joint model and adds six parameters. The model is formulated as the form of error via linearization. Findings The performance of the proposed model is validated by an experiment which is developed on KUKA KR500-3 robot. An experiment is implemented by measuring 20 positions in the work space of this robot, obtaining least-square solution of measured positions by the software MATLAB and comparing the result with the solution without considering joint stiffness. It illustrates that the identification model considering both joint stiffness and geometric parameters can modify the theoretical position of robots more accurately, where the error is within 0.5 mm in this case, and the volatility is also reduced. Originality/value A new parameter identification model is proposed and verified. According to the experimental result, the absolute positional accuracy can be remarkably enhanced and the stability of the results can be improved, which provide more accurate parameter identification for calibration and further application.

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