scholarly journals Fault Diagnosis of Planetary Gearbox Based on Adaptive Order Bispectrum Slice and Fault Characteristics Energy Ratio Analysis

Sensors ◽  
2020 ◽  
Vol 20 (8) ◽  
pp. 2433 ◽  
Author(s):  
Zhaoyang Shen ◽  
Zhanqun Shi ◽  
Dong Zhen ◽  
Hao Zhang ◽  
Fengshou Gu

The vibration of a planetary gearbox (PG) is complex and mutually modulated, which makes the weak features of incipient fault difficult to detect. To target this problem, a novel method, based on an adaptive order bispectrum slice (AOBS) and the fault characteristics energy ratio (FCER), is proposed. The order bispectrum (OB) method has shown its effectiveness in the feature extraction of bearings and fixed-shaft gearboxes. However, the effectiveness of the PG still needs to be explored. The FCER is developed to sum up the fault information, which is scattered by mutual modulation. In this method, the raw vibration signal is firstly converted to that in the angle domain. Secondly, the characteristic slice of AOBS is extracted. Different from the conventional OB method, the AOBS is extracted by searching for a characteristic carrier frequency adaptively in the sensitive range of signal coupling. Finally, the FCER is summed up and calculated from the fault features that were dispersed in the characteristic slice. Experimental data was processed, using both the AOBS-FCER method, and the method that combines order spectrum analysis with sideband energy ratio (OSA-SER), respectively. Results indicated that the new method is effective in incipient fault feature extraction, compared with the methods of OB and OSA-SER.

2013 ◽  
Vol 347-350 ◽  
pp. 224-227
Author(s):  
Ai Yu Wang ◽  
Hong Xia Pan ◽  
Hui Ling Liu

In order to obtain the characteristic parameters reflecting fault state of high-speed automaton (HSA), the fault feature extraction method based on motion morphology decomposition and wavelet packet transform (WPT) was presented. According to the movement law of the automaton, the vibration signal generated in three bursts of fire was decomposed into three separate signals, then the response signal in each shooting is a separate signal. Then using WPT to respectively extract wavelet packet energy from three separate signals as the fault characteristic parameters of HSA. By the example, the results show that the extracted fault features can well reflect the working conditions of automaton. Thus the proposed method could be used to extract the fault feature of automaton for monitoring the condition and diagnosing the fault of automaton.


Author(s):  
Huan Huang ◽  
Natalie Baddour ◽  
Ming Liang

The kurtogram is a spectral analysis tool used to detect non-stationarities in a signal. It can be effectively used to determine the optimal filter for bearing fault feature extraction from a blurred vibration signal, since the transients of the bearing fault-induced signal can be regarded as non-stationary. However, the effectiveness of the kurtogram is diminished when the signal is collected from a bearing operating under time-varying speed conditions. There is a need to improve the performance of the kurtogram under time-varying speed conditions. In this paper, a short-time kurtogram method is proposed for bearing fault feature extraction under time-varying speed conditions. The performance of the short-time kurtogram is examined with experimental data. The results demonstrate that the short-time kurtogram can effectively be used to extract bearing fault features under time-varying speed conditions.


Author(s):  
Juanjuan Shi ◽  
Ming Liang

Vibration analysis has been extensively used as an effective tool for bearing condition monitoring. The vibration signal collected from a defective bearing is, however, a mixture of several signal components including the fault feature (i.e. fault-induced impulses), periodic interferences from other mechanical/electrical components, and background noise. The incipient impulses which excite as well as modulate the resonance frequency of the system are easily masked by compounded effects of periodic interferences and noise, making it challenging to do a reliable fault diagnosis. As such, this paper proposes an envelope demodulation method termed short time fractal dimension (STFD) transform for fault feature extraction from such vibration signal mixture. STFD transform calculation related issues are first addressed. Then, by STFD, the original signal can be quickly transformed into a STFD representation, where the envelope of fault-induced impulses becomes more pronounced whereas interferences are partly weakened due to their morphological appearance differences. It has been found that the lower the interference frequency, the less effect the interference has on STFD representations. When interference frequency keeps increasing, more effects on STFD representations will be resulted. Such effects can be reduced by the proposed kurtosis-based peak search algorithm (KPSA). Therefore, bearing fault signature is kept and interferences are further weakened in the STFD-KPSA representation. The proposed method has been favourably compared with two widely used enveloping methods, i.e. multi-morphological analysis and energy operator, in terms of extracting impulse envelopes from vibration signals obscured by multiple interferences. Its performance has also been examined using both simulated and experimental data.


2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Long Zhang ◽  
Binghuan Cai ◽  
Guoliang Xiong ◽  
Jianmin Zhou ◽  
Wenbin Tu ◽  
...  

Fault diagnosis of rolling bearings is not a trivial task because fault-induced periodic transient impulses are always submerged in environmental noise as well as large accidental impulses and attenuated by transmission path. In most hybrid diagnostic methods available for rolling bearings, the problems lie in twofolds. First, most optimization indices used in the individual signal processing stage do not take the periodical characteristic of fault transient impulses into consideration. Second, the individual stages make use of different optimization indices resulting in inconsistent optimization directions and possibly an unsatisfied diagnosis. To solve these problems, a multistage fault feature extraction method of consistent optimization for rolling bearings based on correlated kurtosis (CK) is proposed where maximum correlated kurtosis deconvolution (MCKD) is employed to attenuate the influence of transmission path followed by tunable Q factor wavelet transform (TQWT) to further enhance fault features by decomposing the preprocessed signals into multiple subbands under different Q values. The major contribution of the proposed approach is to consistently use CK as an optimization index of both MCKD and TQWT. The subband signal with the maximum CK which is an index being able to measure the periodical transient impulses in vibration signal yields an envelope spectrum, from which fault diagnosis is implemented. Simulated and experimental signals verified the effectiveness and advantages of the proposed method.


2017 ◽  
Vol 868 ◽  
pp. 363-368
Author(s):  
Bang Sheng Xing ◽  
Le Xu

For the situation that it is difficult to diagnose rolling bearings fault effectively for small samples, so it proposes a feature extraction method of rolling bearing based on local mean decomposition (LMD) energy feature. Due to the frequency domain distribution of vibration signals will change when different faults occur in rolling bearings, so it can use LMD energy feature method to extract the fault features of rolling bearings. The instances analysis and extracted results show that the LMD energy feature can extract the vibration signal fault feature of rolling bearings effectively.


2020 ◽  
pp. 107754632092566 ◽  
Author(s):  
HongChao Wang ◽  
WenLiao Du

As the key rotating parts in machinery, it is crucial to extract the latent fault features of rolling bearing in machinery condition monitoring to avoid the occurrence of sudden accidents. Unfortunately, the latent fault features are hard to extract by using the traditional signal processing method such as envelope demodulation because the effect of envelope demodulation is influenced strongly by the degree of background noise. Sparse decomposition, as a new promising method being able of capturing the latent fault feature components buried in the vibration signal, has attracted a lot of attentions, especially the predefined dictionary-based sparse decomposition methods. However, the feature extraction effect of the predefined dictionary-based sparse decomposition depends on whether the prior knowledge of the analyzed signal is sufficient or not. To overcome the above problems, a feature extraction method of latent fault components of rolling bearing based on self-learned sparse atomics and frequency band entropy is proposed in the article. First, a self-learned sparse atomics method is applied on the early weak vibration signal of rolling bearing and several self-learned atomics are obtained. Then, the self-learned atomics owing bigger kurtosis values are selected and used to reconstruct the vibration signal to remove the other interference signals. Subsequently, the frequency band entropy method is used to analyze the reconstructed vibration signal, and the optimal parameter of band-pass filter could be calculated. At last, the reconstructed vibration signal is filtered using the optimal band-pass filter, envelope demodulation on the filtered signal is applied, and better fault feature is extracted. The feasibility and effectiveness of the proposed method are verified through the vibration data of the accelerated fatigue life test of rolling bearing. Besides, the analysis results of the same vibration data using Autogram and spectral kurtosis methods are also presented to highlight the superiority of the proposed method.


2013 ◽  
Vol 644 ◽  
pp. 346-349
Author(s):  
Chang Zheng Chen ◽  
Yu Zhang ◽  
Quan Gu ◽  
Yan Ling Gu

It is difficult to obtain the obvious fault features of wind turbine, because the vibration signal of them are non-linear and non-stationary. To solve the problem, a multifractal analysis based on wavelet is presented in this research. The real signals of 1.5 MW wind turbine are studied by multifractal theory. The incipient fault features are extracted from the original signal. Using the Wavelet Transform Modulo Maxima Method, the multifractal was obtained. The results show that fault features of high rotational frequency of wind turbine are different from low rotational frequency, and the complexity of the vibration signals increases with the rotational frequency. These demonstrate the multifractal analysis is effective to extract the fault features of wind turbine generator.


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