scholarly journals Torque Ripple Minimization of the Permanent Magnet Synchronous Machine by Modulation of the Phase Currents

Sensors ◽  
2020 ◽  
Vol 20 (8) ◽  
pp. 2406 ◽  
Author(s):  
Cezary Jędryczka ◽  
Dawid Danielczyk ◽  
Wojciech Szeląg

This paper deals with the torque ripple minimization method based on the modulation of the phase currents of the permanent-magnet synchronous motor (PMSM) drive. The shape of the supply current waveforms reducing the torque ripple of the machine considered was determined on the basis of finite element analysis (FEA). In the proposed approach, the machine is supplied by a six-leg inverter in order to allow for the injection of zero sequence current harmonics. Two test PMSMs with fractional-slot concentrated windings (FSCW) and surface-mounted permanent magnets (SPMs) have been examined as a case study problem. Wide-range fractional analyses were performed using developed numerical models of the electromagnetic field distribution in the considered machines. The results obtained show that the level of torque ripple in FSCW PMSMs can be effectively reduced by the modulation of the phase currents under the six-leg inverter supply.

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3639
Author(s):  
Rundong Huang ◽  
Chunhua Liu ◽  
Zaixin Song ◽  
Hang Zhao

Electric machines with high torque density are needed in many applications, such as electric vehicles, electric robotics, electric ships, electric aircraft, etc. and they can avoid planetary gears thus reducing manufacturing costs. This paper presents a novel axial-radial flux permanent magnet (ARFPM) machine with high torque density. The proposed ARFPM machine integrates both axial-flux and radial-flux machine topologies in a compact space, which effectively improves the copper utilization of the machine. First, the radial rotor can balance the large axial forces on axial rotors and prevent them from deforming due to the forces. On the other hand, the machine adopts Halbach-array permanent magnets (PMs) on the rotors to suppress air-gap flux density harmonics. Also, the Halbach-array PMs can reduce the total attracted force on axial rotors. The operational principle of the ARFPM machine was investigated and analyzed. Then, 3D finite-element analysis (FEA) was conducted to show the merits of the ARFPM machine. Demonstration results with different parameters are compared to obtain an optimal structure. These indicated that the proposed ARFPM machine with Halbach-array PMs can achieve a more sinusoidal back electromotive force (EMF). In addition, a comparative analysis was conducted for the proposed ARFPM machine. The machine was compared with a conventional axial-flux permanent magnet (AFPM) machine and a radial-flux permanent magnet (RFPM) machine based on the same dimensions. This showed that the proposed ARFPM machine had the highest torque density and relatively small torque ripple.


2020 ◽  
Vol 10 (17) ◽  
pp. 5881
Author(s):  
Selma Čorović ◽  
Damijan Miljavec

This paper investigates mechanical vibrations of an interior permanent magnet (IPM) synchronous electrical motor designed for a wide range of speeds by virtue of the modal and rotordynamic theory. Mechanical vibrations of the case study IPM motor components were detected and analyzed via numerical, analytical and experimental investigation. First, a finite element-based model of the stator assembly including windings was set up and validated with experimental and analytical results. Second, the influence of the presence of the motor housing on the natural frequencies of the stator and windings was investigated by virtue of numerical modal analysis. The experimental and numerical modal analyses were further carried out on the IPM rotor configuration. The results show that the natural frequencies of the IPM rotor increase due to the presence of the magnets. Finally, detailed numerical rotordynamic analysis was performed in order to investigate the most critical speeds of the IPM rotor with bearings. Based on the obtained results, the key parameters related to mechanical vibrations response phenomena, which are important when designing electrical motors with interior permanent magnets, are provided. The main findings reported here can be used for experimental and theoretical mechanical vibration analysis of other types of rotating electrical machines.


Energies ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3887
Author(s):  
Jeong ◽  
Lee ◽  
Hur

This paper presents a mitigation method of slot harmonic cogging torque considering unevenly magnetized magnets in a permanent magnet synchronous motor. In previous studies, it has been confirmed that non-uniformly magnetized permanent magnets cause an unexpected increase of cogging torque because of additional slot harmonic components. However, these studies did not offer a countermeasure against it. First, in this study, the relationship between the residual magnetic flux density of the permanent magnet and the cogging torque is derived from the basic form of the Maxwell stress tensor equation. Second, the principle of the slot harmonic cogging torque generation is explained qualitatively, and the mitigation method of the slot harmonic component is proposed. Finally, the proposed method is verified with the finite element analysis and experimental results.


Energies ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3496
Author(s):  
Carlos Candelo-Zuluaga ◽  
Jordi-Roger Riba ◽  
Dinesh V. Thangamuthu ◽  
Antoni Garcia

This paper analyzes partial demagnetization faults in a five-phase permanent magnet assisted synchronous reluctance motor (fPMa-SynRM) incorporating ferrite permanent magnets (PMs). These faults are relevant because of the application of field weakening, or due to high operating temperatures or short circuit currents, the PMs can become irreversibly demagnetized, thus affecting the performance and safe operation of the machine. This paper proposes fault indicators to detect such fault modes with low demagnetization levels between 5.0% to 16.7% relative demagnetization. Four partial demagnetization fault detection methods are tested, which are based on the analysis of the harmonic content of the electromotive force (EMF) under no load conditions, the harmonic content of the line currents, the harmonic content of the zero-sequence voltage component (ZSVC) and the analysis of the power factor (PF). This work also compares the sensitivity and performance of the proposed detection methods. According to the fault indicators proposed in this paper, the results show that the analysis of the EMF, ZSVC and PF are the most sensitive detection methods. Experimental results are presented to validate finite element analysis (FEA) simulations.


2012 ◽  
Vol 229-231 ◽  
pp. 888-894 ◽  
Author(s):  
Jun Guo Cui ◽  
Wen Sheng Xiao ◽  
Jian Bo Zhao ◽  
Jing Xi Lei ◽  
Xiao Dong Wu ◽  
...  

To meet the demands of direct-drive petroleum equipment, developed a low-speed and high-torque permanent magnet synchronous motor. By analyzing and identifying the suitable key parameters such as permanent magnet structure parameters, air gap length, type and size of Stator Slot and so on, designed permanent magnet synchronous motor with the torque 10800 Nm, the rated speed 30 r/min and high efficiency and power factor. Obtained the flux density distribution situation and characteristic curves under no-load working condition through simulation and analysis. Manufactured the low-speed and high-torque permanent magnet synchronous motor and applied it to pumping unit. Test results show that this motor has many advantages such as wide range of speed regulation, small torque ripple, smooth operation and other characteristics. The Direct-drive Pumping Unit used this permanent magnet synchronous motor can save 20% energy than the beam pumping unit, so its social and economic benefits are significant.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2240
Author(s):  
Sajjad Ahmadi ◽  
Thierry Lubin ◽  
Abolfazl Vahedi ◽  
Nasser Taghavi

This paper presents a multi-objective optimal rotor design for an interior permanent magnet synchronous motor (IPMSM) based on finite element analysis. Due to the importance of torque characteristic in electromagnetic design of IPMSMs, the main efforts of this study are focused on finding a proper trade-off for its torque profile challenges. In this regard, in order to attain high average torque and low torque ripple, the influence of several key factors, such as the permanent magnet (PM) arrangements, PM positions and PM sizes, are examined. Subsequently, according to the outcomes of the performed sensitivity analysis, the appropriate variation interval of the parameters as well as their initial values is determined. Employing such a deterministic optimization algorithm, which does not need large sample points, minimizes the finite element computational cost and leads to accelerate the convergence process. The two-dimensional finite element model (FEM) of an IPMSM is used to perform a sensitivity analysis and establish a multi-objective FEM-based optimization.


Author(s):  
Ho-Joon Lee Et.al

Approximately 2.5 billion won can be saved every year by replacing existing induction motors, which are traction motors for urban railway vehicles, with permanent magnet motors. This paper presents a study on the structural design of a completely enclosed motor to commercialize an interior permanent-magnet synchronous motor (IPMSM) for the traction of urban railway vehicles. The proposed solution provides protection from an inflow of dust and magnetic powder into the rotor that can deteriorate the motor performance and cause burnout. In addition, unless it is a water-cooled or oil-cooled structure, cooling of an electric motor used in medium and large-sized equipment is not easily accomplished. However, completely enclosed motors are vulnerable to overheating; therefore, research into housing design is required to provide cooling. Additionally, the permissible current density through the stator winding must be considered in the design to prevent the occurrence of thermal demagnetization of permanent magnets. Furthermore, IPMSMs require a separate driver for operation and speed controls for a wide range of operating conditions such as rail traction. Thus, a study has been conducted on IPMSMs and other related driver and control technologies, and their suitability has been validated through performance tests.


Author(s):  
Marcin Lefik

Purpose – The purpose of this paper is to include thermal analysis in the design process of permanent magnet synchronous motor (PMSM). The additional objective is a comparison of PMSM with induction motor (IM) in terms of thermal phenomena. Design/methodology/approach – Numerical investigation using commercial software MotorSolve was performed. Parameterized models of PMSM and IM were used. Calculations of motor parameters and temperature distribution were made using Finite Element Method. Findings – The results of the calculations show that thermal calculations should be included in the design process because the maximum permissible operating temperature of permanent magnets should not be exceeded. A comparative analysis of PMSM and IM shows that the PMSM has better parameters than the IM which was used as a base of the PMSM construction. Research limitations/implications – Computational models should be verified experimentally on a physical model or by using more complex numerical models. In the case of IM thermal calculations, a method of air speed calculation should be proposed. Air speed is a parameter that is necessary in thermal analysis of IM, but during the design process it is unknown. Originality/value – This paper presents modelling methodology of 3D transient thermal field coupled with electromagnetic field applied in a three-phase IM at rated load conditions. This paper presents a design strategy which includes thermal analysis of the designed PMSM. Moreover, the paper shows a comparison between PMSM and IM indicating advantages of PMSM over IM.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2542 ◽  
Author(s):  
Weihua Wang ◽  
Wenkai Wang

Permanent magnet synchronous motors (PMSMs) with inverters are widely used in electric vehicles (EVs). However, current harmonics caused by the nonlinearity of the inverter generate torque ripples and give rise to torsional vibration in the vehicle driveline. This paper proposes a new compensation method to suppress the torque ripples. This method extracts the 6th-order harmonic component online from the d-axis and q-axis currents with the approximate Fourier transform, and adopts a harmonic current PI regulator to calculate compensation voltage, which is added to the voltage reference to compensate the nonlinearity of the inverter. After correcting the current distortion and improving the motor torque smoothness, the torsional vibration of the driveline caused by the motor pulsating torque is reduced. According to the simulation results, the 6th-order of motor torque ripple and the torsional vibration response is reduced about 26–28%, which confirms the validity of the proposed strategy. The proposed method does not need any additional hardware and can be implemented broadly in PMSM drives.


Sign in / Sign up

Export Citation Format

Share Document