scholarly journals A Laser-Based On-Machine Measuring System for Profile Accuracy of Double-Headed Screw Rotor

Sensors ◽  
2019 ◽  
Vol 19 (23) ◽  
pp. 5059 ◽  
Author(s):  
Dong ◽  
Xu ◽  
Sun ◽  
Liu

Great length, large weight and other factors may cause difficulty in measuring the profile accuracy of the double-headed screw rotor. To solve this problem, an on-machine measuring system based on a laser-displacement sensor (LDS) was designed and implemented in this paper by taking an LXK100 four-axis whirlwind milling machine as the carrier. To improve the measurement accuracy of the system, the generalized variable-structural-element morphological method, polynomial interpolation algorithm and ellipse fitting method were first combined to realize the rapid subpixel centroid extraction from a noise-containing spot image, thus improving the data acquisition accuracy of the LDS, and then the hybrid method was experimentally verified. Next, a wavelet threshold function with high-order differentiability and adaptive wavelet coefficient contractility was constructed based on the hyperbolic tangent function, so as to inhibit the disturbance from random errors and preserve real profile information, and this method was simulated and verified. Subsequently, a smoothing algorithm for point cloud data was proposed based on the Lagrange multiplier method to avoid the defect of the piecewise curve-fitting method, that is, function continuity and differentiability could not be satisfied at piecewise points. Finally, the profile accuracy was calculated in real time according to the data reconstruction result and the machining quality was judged. The measurement experiment of the double-headed screw rotor indicates that the proposed on-machine measuring system can complete the profile accuracy measurement for a screw pitch within 39.7 s with measurement accuracy reaching ±8 μm, and the measurement uncertainties of the major axis, minor axis and screw pitch are 0.72 μm, 0.69 μm and 1.24 μm, respectively. Therefore, the measurement accuracy and efficiency are both remarkably improved.

2013 ◽  
Vol 333-335 ◽  
pp. 167-171
Author(s):  
Peng Qing Wang ◽  
Hong Jun Wang ◽  
He Peng Gao

In order to measure the rotating machinery fault quickly and conveniently at a construction site, a new measuring system of rotating accuracy of spindle was developed according to three point method. With summarizing the principle of error separation technique based on three point method, the function, hardware construction and software module of this module were introduced. The problem of harmonic suppression is relieved by changing the sensor arrangement. The measuring system mainly consists of three eddy current sensors ,a acquisition card and a personal computer. After a few parameters were inputted, the rotation accuracy of calculation and display could be carried out automatically on line at a construction site.


Author(s):  
Yu Wang ◽  
Ruiwei Li ◽  
Lin Luo ◽  
Lin Ruan

The application of elbow flowmeter in rotary equipments is beneficial to reduce the pipeline complexity. However, the intervention of centrifugal acceleration will lead to the change of metrological characteristics of elbow flowmeter. Based on the analysis of the differential pressure formation mechanism of the environmental acceleration on the elbow flowmeter, the calculation formula of the flow rate measurement with the elbow flowmeter in the rotating state is derived, and the fitting method of the discharge coefficient is put forward. The CFD method was used to analyze the internal flow field of the elbow flowmeter under rotating state, summarize the pressure distribution characteristics of the pipe wall, and verify the feasibility of the discharge coefficient fitting strategy by simulation. The results show that for the elbow flowmeters with diameters of 10 mm and 15 mm and the radius to diameter ratio of 1.5, as long as the water flow rate is between 1.5 m/s and 5 m/s, the measurement accuracy can be guaranteed to be above 4%.


2012 ◽  
Vol 499 ◽  
pp. 335-339
Author(s):  
Dong Zhi Zhang ◽  
Bo Kai Xia ◽  
Kai Wang ◽  
Jun Tong ◽  
Nian Zhen Yang

As traditional measuring method based on dielectric coefficients shows cross-sensitivity for multi-factor in the measurement of oil/water mixture, it can not meet the requirements of digital oilfield construction. Therefore, this paper presents an inverse model of wavelet neural network (WNN) combining with multi-sensing technology for achieving high-accuracy measurement of water content in crude oil. The simulation and experimental results demonstrate that the proposed method is available to eliminate the cross-coupling effects of multi-factors. The method has higher measurement accuracy and stronger generalization than the model built by BP-NN, and opens a versatile approach in nonlinear error calibration for multi-factors measuring system.


2014 ◽  
Vol 609-610 ◽  
pp. 1319-1323
Author(s):  
Qing Hua Yao ◽  
Miao Cao ◽  
Chang Liu

With the development of measuring technology,the measuring accuracy of optical glass refractive index of the increasingly high demand,V prism refractometers is major general instrument for measuring the refractive index of optical glass,not only the simple device,convenient measurement,and this method has high precision performance,however,the accuracy is only attained ,which in the regulation of national metrology verification and the introduction of V prism refractometers in the literature,the classic formula calculation principle formula error caused by refractive index has more than .Based on the mechanical structure and optical transmission to improve the original V prism refractometers the refractive index of air,by considering the influence on measurement precision of V prism refractometer,to mathematical modeling of V prism refractometer the principle formula,V can be measured refractive prism refractometer rate accuracy increased to ,measurement repeatability less than ,has important practical significance for realizing high accuracy measurement of the refractive index of optical glass.


2013 ◽  
Vol 774-776 ◽  
pp. 1582-1585 ◽  
Author(s):  
Le Wang ◽  
Lei Song ◽  
Li Jun Zhong ◽  
Peng Xin ◽  
Shuai Li ◽  
...  

According to the characteristics of the fringe patterns noise, came up with a small area spin filtering noise cancellation algorithm based on parallel marker technology. It means that preprocess the fringe pattern before spin filtering, then did a median filter and calculated the stripe direction, finally used the extract the fringe direction to spin filtering of the original image. The algorithm can marked several targets in scanning process at the same time. So it has a high efficiency. The algorithm can be used in the multi-frequency heterodyne phase shift technology .And we can use the technology to complete the measurement of complex surfaces. Experimental results show that the method has a distinct advantage in measurement accuracy, measurement speed, and noise immunity.


2011 ◽  
Vol 222 ◽  
pp. 62-65 ◽  
Author(s):  
Takeshi Hashimoto ◽  
Mitsuo Kaneko ◽  
András Rövid ◽  
Hiroaki Ohta ◽  
Akira Fukuda ◽  
...  

To reveal the influence of global warming on glaciers, highly accurate observations of glacier movement must continue every year. It is thought that there is a close relationship between glacier moving speed and global warming. Thus, there have been precise, detailed observations of the movement of the Perito Moreno glacier in Patagonia of the Argentine Republic over the past five years. The measurement method of using GPS and an optical measuring instrument is generally used to monitor glacier movement, but the measurement accuracy attained is not optimal because of the huge size of the glacier. The measurement system used for the Perito Moreno observations, however, could realize high accuracy measurement over long distance. The measurement system is based on the principle of stereo measurement using cameras. This paper describes the results of the Perito Moreno glacier observations of this year and considers the effectiveness of glacier observation using cameras.


2015 ◽  
Vol 220-221 ◽  
pp. 391-395
Author(s):  
Lauryna Šiaudinytė ◽  
Deividas Sabaitis ◽  
Mindaugas Rybokas ◽  
Domantas Bručas

This paper deals with the presentation of the new centering – leveling device developed in Vilnius Gediminas Technical University. Precision angle measuring systems are always combined of many mechanisms and devices which influence angle measurement accuracy. Therefore, every one of them has to be investigated separately. This device can be used as a separate device to perform a slight movement of measured object or it can be used as a part of mechatronic angle measuring system. This paper presents preliminary results of centering – leveling device minimum pitch determination and analysis of further development of this device as a part of mechatronic angle measuring system.


2013 ◽  
Vol 13 (4) ◽  
pp. 194-199 ◽  
Author(s):  
Shugui Liu ◽  
Hongling Zhang ◽  
Yinghua Dong ◽  
Shaliang Tang ◽  
Zhenzhu Jiang

For different tasks, probe tip should be changed in the 3D vision coordinate measuring system and the accurate determination of probe tip center position is critical. A novel and simple approach for calibrating the probe tip center position of the light pen is presented in this paper. Hundreds of images of the light pen with different postures are collected while the probe tip is kept in firm contact with a reference conical hole. The probe tip position is determined by computing the rotation matrix and translation vector from the obtained images by using the least square fitting method. The experimental results demonstrate the effectiveness of the proposed approach. Its repeatability reaches 0.033 mm, 0.030 mm, and 0.043 mm in x, y, and z axes, respectively, and its convergence speed is satisfactory.


2017 ◽  
Vol 865 ◽  
pp. 599-604
Author(s):  
Jing Chen ◽  
De Ren Kong ◽  
Ting Wei Gu ◽  
Fei Shang

Quasi-static absolute calibration is using force with semi-sinusoidal pulse to calibrate pressure measuring system. The pulse width must be wide enough in order to guarantee the effective bandwidth of frequency spectrum be in the flat section of amplitude-frequency characteristics of the tested system. In this way, the result is similar to that from static calibration. The working characteristic parameters for measuring system which is gained from quasi-static calibration is different form static calibration in species, physical meanings and attainment methods. Therefore, the research is of great significance in forming quasi-static calibration system and improving measurement accuracy. The pilot scheme will be introduced in this essay. What is more, the calculation of working characteristic parameters for measuring system will be discussed by taking the force with specific pulse as example, including sensitivity when force transfer to pressure, linearity and repeatability which are used to evaluate the uncertainty of measurement.


Sign in / Sign up

Export Citation Format

Share Document