scholarly journals Detection of Crack Initiation and Growth Using Fiber Bragg Grating Sensors Embedded into Metal Structures through Ultrasonic Additive Manufacturing

Sensors ◽  
2019 ◽  
Vol 19 (22) ◽  
pp. 4917 ◽  
Author(s):  
Sean K. Chilelli ◽  
John J. Schomer ◽  
Marcelo J. Dapino
Keyword(s):  
Additive Manufacturing ◽  
Crack Initiation ◽  
Fiber Bragg Grating ◽  
Health Monitoring ◽  
Crack Detection ◽  
Aluminum Matrix ◽  
Initiation Site ◽  
Bragg Grating ◽  
Ultrasonic Additive Manufacturing ◽  
Fbg Sensors

Structural health monitoring (SHM) is a rapidly growing field focused on detecting damage in complex systems before catastrophic failure occurs. Advanced sensor technologies are necessary to fully harness SHM in applications involving harsh or remote environments, life-critical systems, mass-production vehicles, robotic systems, and others. Fiber Bragg Grating (FBG) sensors are attractive for in-situ health monitoring due to their resistance to electromagnetic noise, ability to be multiplexed, and accurate real-time operation. Ultrasonic additive manufacturing (UAM) has been demonstrated for solid-state fabrication of 3D structures with embedded FBG sensors. In this paper, UAM-embedded FBG sensors are investigated with a focus on SHM applications. FBG sensors embedded in an aluminum matrix 3 mm from the initiation site are shown to resolve a minimum crack length of 0.286 ± 0.033 mm and track crack growth until near failure. Accurate crack detection is also demonstrated from FBGs placed 6 mm and 9 mm from the crack initiation site. Regular acrylate-coated FBG sensors are shown to repeatably work at temperatures up to 300 ∘ C once embedded with the UAM process.

High Temperature Characterization of Fiber Bragg Grating Sensors Embedded Into Metallic Structures Through Ultrasonic Additive Manufacturing

2017 ◽  
Author(s):  
John J. Schomer ◽  
Marcelo J. Dapino
Keyword(s):  
Additive Manufacturing ◽  
Fiber Bragg Grating ◽  
Protective Coating ◽  
Thermal Loading ◽  
Bragg Grating ◽  
Cross Sectional ◽  
Metallic Structures ◽  
Ultrasonic Additive Manufacturing ◽  
Fbg Sensors ◽  
Ultimate Objective

Embedded fiber Bragg grating (FBG) sensors are attractive for in-situ structural monitoring, especially in fiber reinforced composites. Their implementation in metallic structures is hindered by the thermal limit of the protective coating, typically a polymer material. The purpose of this study is to demonstrate the embedding of FBG sensors into metals with the ultimate objective of using FBG sensors for structural health monitoring of metallic structures. To that end, ultrasonic additive manufacturing (UAM) is utilized. UAM is a solid-state manufacturing process based on ultrasonic metal welding that allows for layered addition of metallic foils without melting. Embedding FBGs through UAM is shown to result in total cross-sectional encapsulation of the sensors within the metal matrix, which encourages uniform strain transfer. Since the UAM process takes place at essentially room temperature, the industry standard acrylate protective coating can be used rather than requiring a new coating applied to the FBGs prior to embedment. Measurements presented in this paper show that UAM-embedded FBG sensors accurately track strain at temperatures higher than 400 °C. The data reveals the conditions under which detrimental wavelength hopping takes place due to non-uniformity of the load transferred to the FBG. Further, optical cross-sectioning of the test specimens shows inhibition of the thermal degradation of the protective coating. It is hypothesized that the lack of an atmosphere around the fully-encapsulated FBGs makes it possible to operate the sensors at temperatures well above what has been possible until now. Embedded FBGs were shown to retain their coatings when subjected to a thermal loading that would result in over 50 percent degradation (by volume and mass) in atmospherically exposed fiber.

scholarly journals Investigation on Low Cost Optical Fiber Sensor Interrogator

2021 ◽  
Vol 64 (5) ◽  
pp. 765-767
Author(s):  
Yandong Gong ◽  
Ke Li ◽  
Zhuo Zhang
Keyword(s):  
Structural Health Monitoring ◽  
Optical Fiber ◽  
Fiber Bragg Grating ◽  
Health Monitoring ◽  
Lower Cost ◽  
Low Cost ◽  
Optical Fiber Sensor ◽  
Fiber Sensor ◽  
Bragg Grating ◽  
Fbg Sensors

Abstract— Optical fiber sensor is attracting more attention in the structural health monitoring of civil applications. A general interrogator which can be used for both SOFO and fiber Bragg grating (FBG) sensors has been proposed, it has a lower cost with a much simpler design. Its accuracy can reach up to ~2.5 με, it has a niche market where it can compete with the conventional sensors.

scholarly journals Structural Health Monitoring of Gantry Girder using Fibre Bragg Grating Sensors

2019 ◽  
Vol 9 (1) ◽  
pp. 2956-2958
Keyword(s):  
Structural Health Monitoring ◽  
Fiber Bragg Grating ◽  
Health Monitoring ◽  
Strain Sensors ◽  
Work Place ◽  
Bragg Grating ◽  
Fibre Bragg Grating ◽  
Structural Health ◽  
Fbg Sensors ◽  
Heavy Loads

Most of the industries have an in-build overhead crane that helps in lifting and transportation of heavy loads from one location of work place to another. Gantry girders are provided to support the loads transmitted through the moving wheels of the overhead cranes. The paper presents the structural health monitoring (SHM) practices that can be implemented for damage detection of gantry girder using Fiber Bragg Grating (FBG) sensors that are positioned on the key parts of the crane. The sensor is designed for monitoring the stress and strain of the girder. The alternating stress was determined based on distributed fiber bragg grating strain sensors. The analysis of the signals based on finite element (FE) models helps to determine the safety condition of the crane.

scholarly journals Study on Dynamic Response Measurement of the Submarine Pipeline by Full-Term FBG Sensors

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Jinghai Zhou ◽  
Li Sun ◽  
Hongnan Li
Keyword(s):  
Structural Health Monitoring ◽  
Dynamic Response ◽  
Fiber Bragg Grating ◽  
Health Monitoring ◽  
Dynamic Strain ◽  
Laboratory Model ◽  
Bragg Grating ◽  
Submarine Pipeline ◽  
Structural Health ◽  
Fbg Sensors

The field of structural health monitoring is concerned with accurately and reliably assessing the integrity of a given structure to reduce ownership costs, increase operational lifetime, and improve safety. In structural health monitoring systems, fiber Bragg grating (FBG) is a promising measurement technology for its superior ability of explosion proof, immunity to electromagnetic interference, and high accuracy. This paper is a study on the dynamic characteristics of fiber Bragg grating (FBG) sensors applied to a submarine pipeline, as well as an experimental investigation on a laboratory model of the pipeline. The dynamic response of a submarine pipeline under seismic excitation is a coupled vibration of liquid and solid interaction. FBG sensors and strain gauges are used to monitor the dynamic response of a submarine pipeline model under a variety of dynamic loading conditions and the maximum working frequency of an FBG strain sensor is calculated according to its dynamic strain responses. Based on the theoretical and experimental results, it can be concluded that FBG sensor is superior to strain gauge and satisfies the demand of dynamic strain measurement.

Investigation on Temperature Compensation of Fiber Bragg Grating Sensors for Hull Monitoring

2018 ◽  
Author(s):  
Ruiqi Ma ◽  
Guoqing Feng ◽  
Huilong Ren ◽  
Peng Fu ◽  
Shuang Wu ◽  
...  
Keyword(s):  
Thermal Expansion ◽  
Fiber Bragg Grating ◽  
Temperature Compensation ◽  
Compensation Method ◽  
Bragg Grating ◽  
Theoretical Derivation ◽  
Temperature Changes ◽  
Hull Girder ◽  
Fbg Sensor ◽  
Fbg Sensors

Hull monitoring system with Fiber Bragg Grating (FBG) sensors increasingly receives people’s attentions. However, for the ship hull monitoring, the deformation of hull girder changes a lot as is subjected to a huge temperature variation. Therefore, the compensation method with only FBG temperature self-correction is not suitable for the hull monitoring sensors because no material thermal expansion effects are reasonably included. In this paper, the new compensation method of hull monitoring FBG sensor based on the sensor theory with both FBG temperature self-correction and steel thermal expansion effects correction is studied. The coupled compensation method suitable for hull monitoring sensor is obtained by theoretical derivation. As the comparison, the coupled compensation experiment was carried out. The results show that the relative error under the temperature compensation method is large in the case of drastic strain and temperature changes, and the correction results of the tested method will be closer to the true level.

Vibration Fatigue Test Based on Fiber Bragg Grating Sensors and HHT

2013 ◽  
Vol 328 ◽  
pp. 193-197
Author(s):  
Si Jin Xin ◽  
Zhen Tong
Keyword(s):  
Titanium Alloy ◽  
Fiber Bragg Grating ◽  
Fatigue Test ◽  
Alloy Sheet ◽  
Bragg Grating ◽  
Metal Fatigue ◽  
Hilbert Huang Transform ◽  
Time Frequency ◽  
Vibration Fatigue ◽  
Fbg Sensors

The metal fatigue is an important factor to cause an accident in machine operation, so metal fatigue test is a significant procedure in manufacturing. Fiber Bragg Grating (FBG), as an innovative sensor, has been applied to the measurement of various rotating machines. In this paper, the time-frequency analysis is used to detect the fatigue feature of a titanium alloy measured by FBG sensors. Furthermore, the Hilbert-Huang transform (HHT) is more effective to observe the fatigue limit of the titanium alloy sheet, compared to the Wavelet transform (WT).

Measurement of the Thermal Expansion for Space Structures Using Fiber Bragg Grating Sensors and Displacement Measuring Interferometers

2008 ◽  
Author(s):  
Hong-Il Kim ◽  
Lae-Hyong Kang ◽  
Jae-Hung Han
Keyword(s):  
Fiber Bragg Grating ◽  
Real Time ◽  
Deformation Monitoring ◽  
Space Environment ◽  
Space Structures ◽  
Bragg Grating ◽  
Environment Change ◽  
Time Deformation ◽  
Fiber Bragg Grating Sensors ◽  
Fbg Sensors

Dimensional stability of the space structures, such as large telescope mirrors or metering substructures, is very important because even extremely small deformations of these structures might degrade the optical performances. Therefore, precise deformation data of the space structures according to environment change are required to design these structures correctly. Also, real-time deformation monitoring of these structures in space environment is demanded to verify whether these structures are properly designed or manufactured. FBG (fiber Bragg grating) sensors are applicable to real time monitoring of the space structure because they can be embedded onto the structures with minimal weight penalty. In this research, therefore, thermal deformation measurement system for the space structures, composed of FBG sensors for real time strain measurement and DMI (displacement measuring interferometers) for accurate specimen expansion data acquisition, is developed. Thermal strains measured by distributed FBG sensors are evaluated by the comparison with the strains obtained by highly accurate DMI.

scholarly journals Femtosecond-Laser-Assisted Fabrication of Radiation-Resistant Fiber Bragg Grating Sensors

2022 ◽  
Vol 12 (2) ◽  
pp. 886
Author(s):  
Hun-Kook Choi ◽  
Young-Jun Jung ◽  
Bong-Ahn Yu ◽  
Jae-Hee Sung ◽  
Ik-Bu Sohn ◽  
...  
Keyword(s):  
Femtosecond Laser ◽  
Fiber Bragg Grating ◽  
Optical Fibers ◽  
Coming Out ◽  
Single Mode ◽  
Femtosecond Laser Irradiation ◽  
Bragg Grating ◽  
Wavelength Shift ◽  
Radiation Resistant ◽  
Fbg Sensors

This paper demonstrates the fabrication of radiation-resistant fiber Bragg grating (FBG) sensors using infrared femtosecond laser irradiation. FBG sensors were written inside acrylate-coated fluorine-doped single-mode specialty optical fibers. We detected the Bragg resonance at 1542 nm. By controlling the irradiation conditions, we improved the signal strength coming out from the FBG sensors. A significant reduction in the Bragg wavelength shift was detected in the fabricated FBG sensors for a radiation dose up to 105 gray, indicating excellent radiation resistance capabilities. We also characterized the temperature sensitivity of the radiation-resistant FBG sensors and detected outstanding performance.

scholarly journals Study on the Optimal Groove Shape and Glue Material for Fiber Bragg Grating Measuring Bolts

Sensors ◽  
2018 ◽  
Vol 18 (6) ◽  
pp. 1799 ◽  
Author(s):  
Yiming Zhao ◽  
Nong Zhang ◽  
Guangyao Si ◽  
Xuehua Li
Keyword(s):  
Fiber Bragg Grating ◽  
Linear Regression Analysis ◽  
Tensile Load ◽  
Tensile Tests ◽  
Bragg Grating ◽  
Engineering Practice ◽  
Direct Tension ◽  
Groove Shape ◽  
Fbg Sensors ◽  
The Impact

Fiber Bragg grating (FBG) measuring bolts, as a useful tool to evaluate the behaviors of steel bolts in underground engineering, can be manufactured by gluing the FBG sensors inside the grooves, which are usually symmetrical cuts along the steel bolt rod. The selection of the cut shape and the glue types could perceivably affect the final supporting strength of the bolts. Unfortunately, the impact of cut shape and glue type on bolting strength is not yet clear. In this study, based on direct tension tests, full tensile load–displacement curves of rock bolts with different groove shapes were obtained and analyzed. The effects of groove shape on the bolt strength were discussed, and the stress redistribution in the cross-section of a rock bolt with different grooves was simulated using ANSYS. The results indicated that the trapezoidal groove is best for manufacturing the FBG bolt due to its low reduction of supporting strength. Four types of glues commonly used for the FBG sensors were assessed by conducting tensile tests on the mechanical testing and simulation system and the static and dynamic optical interrogators system. Using linear regression analysis, the relationship between the reflected wavelength of FBG sensors and tensile load was obtained. Practical recommendations for glue selection in engineering practice are also provided.

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