scholarly journals Fault Diagnosis of Motor Bearings Based on a One-Dimensional Fusion Neural Network

Sensors ◽  
2019 ◽  
Vol 19 (1) ◽  
pp. 122 ◽  
Author(s):  
Xianzhong Jian ◽  
Wenlong Li ◽  
Xuguang Guo ◽  
Ruzhi Wang

Deep learning has been an important topic in fault diagnosis of motor bearings, which can avoid the need for extensive domain expertise and cumbersome artificial feature extraction. However, existing neural networks have low fault recognition rates and low adaptability under variable load conditions. In order to solve these problems, we propose a one-dimensional fusion neural network (OFNN), which combines Adaptive one-dimensional Convolution Neural Networks with Wide Kernel (ACNN-W) and Dempster-Shafer (D-S) evidence theory. Firstly, the original vibration time-domain signals of a motor bearing acquired by two sensors are resampled. Then, four frameworks of ACNN-W optimized by RMSprop are utilized to learn features adaptively and pre-classify them with Softmax classifiers. Finally, the D-S evidence theory is used to comprehensively determine the class vector output by the Softmax classifiers to achieve fault detection of the bearing. The proposed method adapts to different load conditions by incorporating complementary or conflicting evidences from different sensors through experiments on the Case Western Reserve University (CWRU) motor bearing database. Experimental results show that the proposed method can effectively enhance the cross-domain adaptive ability of the model and has a better diagnostic accuracy than other existing experimental methods.

2012 ◽  
Vol 157-158 ◽  
pp. 861-864 ◽  
Author(s):  
Hai Lian Du ◽  
Zhan Feng Wang ◽  
Feng Lv ◽  
Tao Xin

In order to reflect the motor from various aspects and realize the motor system state failure mode automatic identification and accurate diagnosis, neural network combined with the D-S evidence theory to form the motor fault diagnosis system. In data fusion level, fault characteristic is classified; and then the fault feature is extracted by the BP neural network and the local fault of the motor is diagnosed, as a result, the independent evidence is obtained; at last the D-S evidence theory fusion algorithm is used on the evidence to achieve the fault of the motor accurate diagnosis.Broken test proved that the diagnosis system improves the motor of the fault diagnosis of accuracy, and can meet the needs of real-time diagnosis. The diagnostic test proved that the diagnosis system improves the accuracy of motor fault diagnosis, and can satisfy the diagnosis in real-time.


2020 ◽  
Vol 103 (3) ◽  
pp. 003685042095139
Author(s):  
Shenglong Xie ◽  
Guoying Ren ◽  
Junjiang Zhu

As one of the key parts of rotary machine, the fault diagnosis and running condition monitoring of rolling bearings are of great importance for normal working and safe production of rotary machine. However, the traditional diagnosis approaches merely count on artificial feature extraction and domain expertise. Meanwhile, the existing convolutional neural networks (CNNs) have the problem of low fault recognition rates. This paper proposes a novel convolutional neural network with one-dimensional structure (ODCNN) for the automatical fault diagnosis of rolling bearings, which adopts six sets of convolutional and max-pooling layers to extract signal features and applies a flattening convolutional layer followed by two fully-connected layers for feature classification. The architectures of one-dimensional LeNet-5, AlexNet, and the proposed ODCNN are illustrated in detail, followed by the obtaining of training and testing samples, which is pre-processed by overlapping the vibration signals of rolling bearings. Finally, the classification experiment is carried out. The experimental results show that the ODCNN has higher fault diagnosis rates and can achieve high accuracy with load variant. Additionally, the extracted features of three CNNs are visualized, which illustrate that the new CNN has a better classification capacity.


Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 919
Author(s):  
Wanlu Jiang ◽  
Chenyang Wang ◽  
Jiayun Zou ◽  
Shuqing Zhang

The field of mechanical fault diagnosis has entered the era of “big data”. However, existing diagnostic algorithms, relying on artificial feature extraction and expert knowledge are of poor extraction ability and lack self-adaptability in the mass data. In the fault diagnosis of rotating machinery, due to the accidental occurrence of equipment faults, the proportion of fault samples is small, the samples are imbalanced, and available data are scarce, which leads to the low accuracy rate of the intelligent diagnosis model trained to identify the equipment state. To solve the above problems, an end-to-end diagnosis model is first proposed, which is an intelligent fault diagnosis method based on one-dimensional convolutional neural network (1D-CNN). That is to say, the original vibration signal is directly input into the model for identification. After that, through combining the convolutional neural network with the generative adversarial networks, a data expansion method based on the one-dimensional deep convolutional generative adversarial networks (1D-DCGAN) is constructed to generate small sample size fault samples and construct the balanced data set. Meanwhile, in order to solve the problem that the network is difficult to optimize, gradient penalty and Wasserstein distance are introduced. Through the test of bearing database and hydraulic pump, it shows that the one-dimensional convolution operation has strong feature extraction ability for vibration signals. The proposed method is very accurate for fault diagnosis of the two kinds of equipment, and high-quality expansion of the original data can be achieved.


2013 ◽  
Vol 756-759 ◽  
pp. 3804-3808
Author(s):  
Zhi Mei Duan ◽  
Jia Tang Cheng

In order to improve the accuracy of fault diagnosis of power transformer, in this paper, a method is proposed that optimize the weight of BP neural network by adaptive mutation particle swarm optimization (AMPSO). According to the characteristic of transformer fault, the optimized neural network is used to diagnose fault of the power transformer. Individual particles action is amended by this algorithm and local minima problems of the standard PSO and BP network are overcooked. The experimental results show that, the method can classify transformer faults, and effectively improve the fault recognition rate.


Author(s):  
Jianqun Zhang ◽  
Qing Zhang ◽  
Xianrong Qin ◽  
Yuantao Sun

To identify rolling bearing faults under variable load conditions, a method named DISA-KNN is proposed in this paper, which is based on the strategy of feature extraction-domain adaptation-classification. To be specific, the time-domain and frequency-domain indicators are used for feature extraction. Discriminative and domain invariant subspace alignment (DISA) is used to minimize the data distributions’ discrepancies between the training data (source domain) and testing data (target domain). K-nearest neighbor (KNN) is applied to identify rolling bearing faults. DISA-KNN’s validation is proved by the experimental signal collected under different load conditions. The identification accuracies obtained by the DISA-KNN method are more than 90% on four datasets, including one dataset with 99.5% accuracy. The strength of the proposed method is further highlighted by comparisons with the other 8 methods. These results reveal that the proposed method is promising for the rolling bearing fault diagnosis in real rotating machinery.


Author(s):  
Canyi Du ◽  
Rui Zhong ◽  
Yishen Zhuo ◽  
Xinyu Zhang ◽  
Feifei Yu ◽  
...  

Abstract Traditional engine fault diagnosis methods usually need to extract the features manually before classifying them by the pattern recognition method, which makes it difficult to solve the end-to-end fault diagnosis problem. In recent years, deep learning has been applied in different fields, bringing considerable convenience to technological change, and its application in the automotive field also has many applications, such as image recognition, language processing, and assisted driving. In this paper, a one-dimensional convolutional neural network (1D-CNN) in deep learning is used to process vibration signals to achieve fault diagnosis and classification. By collecting the vibration signal data of different engine working conditions, the collected data are organized into several sets of data in a working cycle, which are divided into a training sample set and a test sample set. Then, a one-dimensional convolutional neural network model is built in Python to allow the feature filter (convolution kernel) to learn the data from the training set and these convolution checks process the input data of the test set. Convolution and pooling extract features to output to a new space, which is characterized by learning features directly from the original vibration signals and completing fault diagnosis. The experimental results show that the pattern recognition method based on a one-dimensional convolutional neural network can be effectively applied to engine fault diagnosis and has higher diagnostic accuracy than traditional methods.


2015 ◽  
Vol 713-715 ◽  
pp. 539-543
Author(s):  
Yong Zhao ◽  
Xiao Qiang Yang ◽  
Yin Hua Xu ◽  
Jian Bin Li

The fault diagnosis of electrical control system of certain type mine sweeping vehicle is difficult due to its complex structure and advanced technique. So in the multi-sensor failure diagnosis process, as a result of various reasons, such as the existence of measurement noise, diagnosis knowledge incomplete and so on, it makes the fault diagnosis uncertainty and affects the reliability and the accuracy of the diagnosis result. This article according to the analysis of electrical control system's fault characteristic of the mine sweeping plough’s, proposes a technique based on data fusion fault diagnosis method. The diagnosis process is divided into the sub system and the system-level, the subsystem uses the BP neural network to classify the fault mode, the system-level uses the D-S evidence theory carries on the comprehensive decision judgment for the whole system's fault. Application shows if some sub-neural network diagnosis has error, using D-S evidence theory fusion can effectively improve the accuracy of diagnosis.


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