scholarly journals Application of an Improved Multipoint Optimal Minimum Entropy Deconvolution Adjusted for Gearbox Composite Fault Diagnosis

Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2861 ◽  
Author(s):  
Wenan Cai ◽  
Zhijian Wang

The fault feature extraction of gearbox is difficult to achieve under complex working conditions, and this paper presents a hybrid fault diagnosis method for gearbox based on the combining product function (CPF) and multipoint optimal minimum entropy deconvolution adjusted (MOMEDA) methods. First, ensemble local mean decomposition (ELMD) is utilized to reduce the noise in original signal, and get a series of product functions (PFs), through the correlation coefficient method to remove false components and residual components. Then, multi-point kurtosis of the definition is achieved by calculating the multi-point kurtosis spectrum of each layer PF, and the fault feature period is extracted and the PFs without periodic impact are removed. After that, in order to maintain the integrity of the original signal, the PFs with the same period are recombined by the combined product function method. Finally, the different cycle interval is configured, reduce the noise through MOMEDA on the combined signal, to further extract the fault feature. The method is applied to the feature extraction of gear box composite fault to verify the feasibility of this method.

2021 ◽  
Author(s):  
Hao DeChen ◽  
HuaLing Li ◽  
JinYing Huang

Abstract Rotating machinery (RM) is one of the most common mechanical equipment in engineering applications and has a broad and vital role. Rotating machinery includes gearboxes, bearing motors, generators, etc. In industrial production, the important position of rotating machinery and its variable speed and complex working conditions lead to unstable vibration characteristics, which have become a research hotspot in mechanical fault diagnosis. Aiming at the multi-classification problem of rotating machinery with variable speed and complex working conditions, this paper proposes a fault diagnosis method based on the construction of improved sensitive mode matrix (ISMM), isometric mapping (ISOMAP) and Convolution-Vision Transformer network (CvT) structure. After overlapping and sampling the variable speed signals, a high-dimensional ISMM is constructed, and the ISMM is mapped into the manifold space through ISOMAP manifold learning. This method can extract the fault transient characteristics of the variable speed signal, and the experiment proves that it can solve the problem that the conventional method cannot effectively extract the characteristics of the variable speed data. CvT combines the advantages of self-attention mechanism and convolution in CNN, so the CvT network structure is used for feature extraction and fault recognition and classification. The CvT network structure takes into account both global feature extraction and local feature extraction, which greatly reduces the number of training iterations and the size of the network model. Two data sets (the HFXZ-I planetary gearbox variable speed data set in the laboratory and the bearing variable speed public data set of the University of Ottawa in Canada) are used to experimentally verify the proposed fault diagnosis model. Experimental results show that the proposed fault diagnosis model has good recognition accuracy and robustness.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Zitong Wan ◽  
Rui Yang ◽  
Mengjie Huang

In the large amount of available data, information insensitive to faults in historical data interferes in gear fault feature extraction. Furthermore, as most of the fault diagnosis models are learned from offline data collected under single/fixed working condition only, this may cause unsatisfactory performance for complex working conditions (including multiple and unknown working conditions) if not properly dealt with. This paper proposes a transfer learning-based fault diagnosis method of gear faults to reduce the negative effects of the abovementioned problems. In the proposed method, a cohesion evaluation method is applied to select sensitive features to the task with a transfer learning-based sparse autoencoder to transfer the knowledge learnt under single working condition to complex working conditions. The experimental results on wind turbine drivetrain diagnostics simulator show that the proposed method is effective in complex working conditions and the achieved results are better than those of traditional algorithms.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Peng Chen ◽  
Xiaoqiang Zhao ◽  
HongMei Jiang

In the process of fault feature extraction of rolling bearing, the feature information is difficult to be extracted fully. A novel method of fault feature extraction called hierarchical dispersion entropy is proposed in this paper. In this method, the vibration signals firstly are decomposed hierarchically. Secondly, dispersion entropies of different nodes are calculated. Hierarchical dispersion entropy can realize the comprehensive feature extraction of the high- and low-frequency band information of vibration signals and overcome the problems that dispersion entropy and multiscale dispersion entropy are insufficient to extract the fault feature information of vibration signals. The feasibility of hierarchical dispersion entropy is obtained by analyzing the hierarchical dispersion entropy of Gaussian white noise and compared with the multiscale dispersion entropy of Gaussian white noise. Meanwhile, a fault diagnosis method for rolling bearings based on hierarchical dispersion entropy and k-nearest neighbor (KNN) classifier is developed. Finally, the superiority of the proposed fault diagnosis method is verified in the realization of fault diagnosis of the rolling bearing in different positions and different degrees of damage.


2013 ◽  
Vol 321-324 ◽  
pp. 1930-1933 ◽  
Author(s):  
Run Xia Shen ◽  
Yi Min Lu ◽  
Qian Qian Liang

Fault feature extraction and recognition play crucial role in fault diagnosis. In this paper, a fault diagnosis method for three-phase fully-controlled bridge rectifier circuit based on Self-Organizing Map network is proposed. The method utilized the three phase AC input current as fault detection data. Then, perform spectrum analysis with the FFT, the fault data is trained through a Self-Organizing Map network for diagnosis. Simulation and relevant experiment verifying the proposed algorithm can classify various types of power electronics device faults accurately and rapidly.


2021 ◽  
Vol 11 (11) ◽  
pp. 4996
Author(s):  
Gang Yao ◽  
Yunce Wang ◽  
Mohamed Benbouzid ◽  
Mourad Ait-Ahmed

In this paper, a vibration signal-based hybrid diagnostic method, including vibration signal adaptive decomposition, vibration signal reconstruction, fault feature extraction, and gearbox fault classification, is proposed to realize fault diagnosis of general gearboxes. The main contribution of the proposed method is the combining of signal processing, machine learning, and optimization techniques to effectively eliminate noise contained in vibration signals and to achieve high diagnostic accuracy. Firstly, in the study of vibration signal preprocessing and fault feature extraction, to reduce the impact of noise and mode mixing problems on the accuracy of fault classification, Variational Mode Decomposition (VMD) was adopted to realize adaptive signal decomposition and Wolf Grey Optimizer (GWO) was applied to optimize parameters of VMD. The correlation coefficient was subsequently used to select highly correlated Intrinsic Mode Functions (IMFs) to reconstruct the vibration signals. With these re-constructed signals, fault features were extracted by calculating their time domain parameters, energies, and permutation entropies. Secondly, in the study of fault classification, Kernel Extreme Learning Machine (KELM) was adopted and Differential Evolutionary (DE) was applied to search its regularization coefficient and kernel parameter to further improve classification accuracy. Finally, gearbox vibration signals in healthy and faulty conditions were obtained and contrast experiences were conducted to validate the effectiveness of the proposed hybrid fault diagnosis method.


Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2524
Author(s):  
Huibin Zhu ◽  
Zhangming He ◽  
Juhui Wei ◽  
Jiongqi Wang ◽  
Haiyin Zhou

Bearing is one of the most important parts of rotating machinery with high failure rate, and its working state directly affects the performance of the entire equipment. Hence, it is of great significance to diagnose bearing faults, which can contribute to guaranteeing running stability and maintenance, thus promoting production efficiency and economic benefits. Usually, the bearing fault features are difficult to extract effectively, which results in low diagnosis performance. To solve the problem, this paper proposes a bearing fault feature extraction method and it establishes a bearing fault diagnosis method that is based on feature fusion. The basic idea of the method is as follows: firstly, the time-frequency feature of the bearing signal is extracted through Wavelet Packet Transform (WPT) to form the time-frequency characteristic matrix of the signal; secondly, the Multi-Weight Singular Value Decomposition (MWSVD) is constructed by singular value contribution rate and entropy weight. The features of the time-frequency feature matrix obtained by WPT are further extracted, and the features that are sensitive to fault in the time-frequency feature matrix are retained while the insensitive features are removed; finally, the extracted feature matrix is used as the input of the Support Vector Machine (SVM) classifier for bearing fault diagnosis. The proposed method is validated by data sets from the time-varying bearing data from the University of Ottawa and Case Western Reserve University Bearing Data Center. The results show that the algorithm can effectively diagnose the bearing under the steady-state and unsteady state. This paper proposes that the algorithm has better fault diagnosis capabilities and feature extraction capabilities when compared with methods that aree based on traditional feature technology.


Sensors ◽  
2019 ◽  
Vol 19 (20) ◽  
pp. 4542 ◽  
Author(s):  
Chen ◽  
Zhang ◽  
Zhao ◽  
Luo ◽  
Lin

The health state of rotating machinery directly affects the overall performance of the mechanical system. The monitoring of the operation condition is very important to reduce the downtime and improve the production efficiency. This paper presents a novel rotating machinery fault diagnosis method based on the improved multiscale amplitude-aware permutation entropy (IMAAPE) and the multiclass relevance vector machine (mRVM) to provide the necessary information for maintenance decisions. Once the fault occurs, the vibration amplitude and frequency of rotating machinery obviously changes and therefore, the vibration signal contains a considerable amount of fault information. In order to effectively extract the fault features from the vibration signals, the intrinsic time-scale decomposition (ITD) was used to highlight the fault characteristics of the vibration signal by extracting the optimum proper rotation (PR) component. Subsequently, the IMAAPE was utilized to realize the fault feature extraction from the PR component. In the IMAAPE algorithm, the coarse-graining procedures in the multi-scale analysis were improved and the stability of fault feature extraction was promoted. The coarse-grained time series of vibration signals at different time scales were firstly obtained, and the sensitivity of the amplitude-aware permutation entropy (AAPE) to signal amplitude and frequency was adopted to realize the fault feature extraction of coarse-grained time series. The multi-classifier based on the mRVM was established by the fault feature set to identify the fault type and analyze the fault severity of rotating machinery. In order to demonstrate the effectiveness and feasibility of the proposed method, the experimental datasets of the rolling bearing and gearbox were used to verify the proposed fault diagnosis method respectively. The experimental results show that the proposed method can be applied to the fault type identification and the fault severity analysis of rotating machinery with high accuracy.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Zhang Xu ◽  
Darong Huang ◽  
Tang Min ◽  
Yunhui Ou

To solve the problem that the bearing fault of variable working conditions is challenging to identify and classify in the industrial field, this paper proposes a new method based on optimization of multidimension fault energy characteristics and integrates with an improved least-squares support vector machine (LSSVM). First, because the traditional wavelet energy feature is difficult to effectively reflect the characteristics of rolling bearing under different working conditions, based on analyzing the wavelet energy feature extraction in detail, a collaborative method of multidimension fault energy feature extraction combined with the method of Transfer Component Analysis (TCA) is constructed, which improves the discrimination between the different features and the compactness between the same features of rolling bearing faults. Then, for solving the problem of the local optimal of particle swarm optimization (PSO) in fault diagnosis and recognition of rolling bearing, an improved LSSVM based on particle swarm optimization and wavelet mutation optimization is established to realize the collaborative optimization and adjustment of LSSVM dynamic parameters. Based on the improved LSSVM and optimization of multidimensional energy characteristics, a new method for fault diagnosis of rolling bearing is designed. Finally, the simulation and analysis of the proposed algorithm are verified by the experimental data of different working conditions. The experimental results show that this method can effectively extract the multidimensional fault characteristics under variable working conditions and has a high fault recognition rate.


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