scholarly journals Asymmetric Flow Control in a Slab Mold through a New Type of Electromagnetic Field Arrangement

Processes ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 1988
Author(s):  
Yanming Bao ◽  
Zhuang Li ◽  
Lintao Zhang ◽  
Junxia Wu ◽  
Danzhu Ma ◽  
...  
Keyword(s):  
Magnetic Field ◽  
Steel Slag ◽  
Three Dimensional ◽  
Submerged Entry Nozzle ◽  
Surface Velocity ◽  
Magnetic Flux Density ◽  
Asymmetric Distribution ◽  
Asymmetric Flow ◽  
Control Effect ◽  
Electromagnetic Brake

This research aims to investigate the control effect of asymmetric flow in a slab mold using a novel magnetic field arrangement: freestanding adjustable combination electromagnetic brake (FAC-EMBr). Three scenarios (submerged entry nozzle moves to the narrow face, wide face of the slab mold, and rotates 10°) were studied using three-dimensional numerical simulation. The results show that the magnetic field generated by the FAC-EMBr system can effectively cover three key zones in mold and that the magnetic flux density in the zone cover by a vertical magnetic pole can be adjusted according to the actual flow condition. The FAC-EMBr can effectively improve the asymmetric flow in a mold and near the narrow surface caused by the asymmetric arrangement of the nozzle and can effectively inhibit the occurrence of the flow deviation phenomenon and stabilize the steel/slag interface fluctuation. At the same time, FAC-EMBr has obvious inhibition effects on the surface velocity and can optimize the asymmetric distribution of the surface velocity and the upper reflux velocity caused by the asymmetric arrangement of the nozzle. This study can provide theoretical evidence for the development and utilization of a new electromagnetic brake technology.

A numerical study of a bubble pair rising side by side in external magnetic fields

2021 ◽  
Vol 926 ◽  
Author(s):  
Jie Zhang ◽  
Ming-Jiu Ni
Keyword(s):  
Magnetic Field ◽  
Magnetic Fields ◽  
Lorentz Force ◽  
Stokes Equations ◽  
Numerical Study ◽  
Three Dimensional ◽  
Transverse Field ◽  
Asymmetric Distribution ◽  
Streamwise Vortices ◽  
Horizontal Magnetic Field

The motion of a pair of bubbles rising side by side under the influence of external magnetic fields is numerically examined. Through solving the fully three-dimensional Navier–Stokes equations, the results reveal that the bubble interactions are rather sensitive to the field direction and strength. At first, we identify that, in a hydrodynamic flow, whether the two bubbles will bounce or coalesce depends on the developments of the counter-rotating streamwise vortices during the collision. In particular, for an originally bouncing bubble pair, a streamwise magnetic field tends to promote their coalescence by weakening the strengths of the standing streamwise vortices, and such a weakening effect is caused by the asymmetric distribution of the Lorentz force in the presence of another bubble such that a torque is induced to offset the original streamwise vortices. Under a horizontal magnetic field, on the other hand, the influences are highly dependent on the angle between the bubble centroid line and the field: a transverse field or a moderate spanwise field always leads the bubble pair to coalescence while a strong spanwise field has the opposite effect. This anisotropic effect comes from the Lorentz force induced flow diffusion along the magnetic field, which not only produces two pairs of streamwise vortices at the bubble rear, but also homogenizes the pressure along the magnetic lines. As the competition between the two mechanisms varies with the magnetic direction and strength, the interaction between the bubble pair also changes. We show that the external magnetic fields control the bubble interaction through reconstructing the vortex structures, and hence the core mechanisms are identified.

The Observation of Changes in the Magnetic Field due to the Crack Initiation under Different Stress Ratio Conditions

2011 ◽  
Vol 217-218 ◽  
pp. 1408-1413 ◽  
Author(s):  
Takashi Honda ◽  
Katsuyuki Kida ◽  
Edson Costa Santos ◽  
Justyna Rozwadowska ◽  
M. Uryu
Keyword(s):  
Magnetic Field ◽  
Magnetic Flux ◽  
Crack Growth ◽  
Flux Density ◽  
Fatigue Cracks ◽  
Three Dimensional ◽  
Magnetic Flux Density ◽  
Hall Probe ◽  
Steel Component ◽  
Stress Ratios

Fatigue failure of steel occurs when cracks form in a component and continue to grow to a size large enough to cause fracture. In order to understand the strength of a steel component, it is important to locate these cracks. We developed a scanning Hall probe microscope (SHPM) equipped with GaAs films sensors and observed fatigue cracks at room temperature in air while they were growing. In our previous works, we determined the correlation between crack growth and magnetic field in high carbon tool steels (JIS SKS93 and JIS SUJ2). We also reported the sensitivity of the SHPM equipped with a three-dimensional line-probe that was developed to decrease the sensor gaps. By using the line-probe sensor we succeeded to measure the magnetic flux density distributions in very close proximity to the specimen’s surface. However, in order to further understand the relation between magnetic flux density and crack growth, other materials, microstructures and fatigue test conditions should be evaluated. In the present work, we focus on the effect of stress ratios on the changes of the magnetic flux density in annealed carbon tool steel.

Study on Magnetic Field for Navigation of Articulated Needle

2012 ◽  
Vol 152-154 ◽  
pp. 952-957
Author(s):  
Hua Fang Huang ◽  
Yi Zhong Wang ◽  
Zong Guo Zhou ◽  
Yong Hua Chen
Keyword(s):  
Magnetic Field ◽  
Magnetic Flux ◽  
Flux Density ◽  
Permanent Magnets ◽  
Dimensional Space ◽  
Three Dimensional ◽  
Magnetic Flux Density ◽  
Variable Direction ◽  
The Magnetic Field ◽  
Three Dimensional Space

When the magnetic articulated needle is inserting, the magnetic field which can produce the magnetic force of variable direction is required in order to implement the magnetic navigation in three-dimensional space. The paper puts forward a method for generating three-dimensional magnetic field based on the rotaion and translation of multiple permanent magnets. In this method, multiple permanent magnets form a circumference array. Every permanent magnet can rotate around the spin axis of itself in the array plane and move along the direction vertical to the array plane. Thus, in the array center, a magnetic fied which can produce the uniform magnetic flux density is obtained. The direction of magnetic fied is controllable in three-dimensional space and the magnitude of magnetic flux density is variable in a certain range. The simulations by ANSYS verify the feasibility of the proposed method.

Effects of Magnetic Field on the As-Cast Structures of Dual-Ingot Low Frequency Electromagnetic Semi-Continuous Casting

2010 ◽  
Vol 97-101 ◽  
pp. 1033-1036
Author(s):  
Gao Song Wang ◽  
Zhi Hao Zhao ◽  
Jian Zhong Cui ◽  
Shuai Dong
Keyword(s):  
Magnetic Field ◽  
Continuous Casting ◽  
Three Dimensional ◽  
Low Frequency ◽  
Casting Process ◽  
Element Model ◽  
Magnetic Flux Density ◽  
Continuous Casting Process ◽  
Continuous Casting Mould ◽  
Three Dimensional Finite Element

Based on the non-uniform distribution of magnetic field within the ingot caused by its interactions during the dual-ingot low-frequency electromagnetic semi-continuous casting process, a three-dimensional finite element model was constructed. This model was meshed and calculated with the ANSYS software, and the distribution of magnetic field in low-frequency semi-continuous casting mould was obtained. The influence of the distance and current directions between two coils on magnetic field distribution in the ingot was studied. Calculated results showed that, during dual-ingot low-frequency electromagnetic semi-continuous casting process, whether the current was in the same direction or the reverse, magnetic field density on the remote end should be greater than that on the proximal of the same ingot; when the current directions of nearby coils were reverse, the magnetic intensity on ingot was higher than that with the same directions; as the distance between coils increased, the distal and proximal difference of magnetic flux density declined. Based on the results, a casting mould for dual-ingot electromagnetic semi-continuous casting ø152mm 7075 aluminum alloy was designed and produced. The experimental results showed that when the current directions of nearby coils were reverse, the as-cast macrostructures were a little bit better than that with the same directions. Moreover, when the current directions were reverse, the heterogeneity of the as-cast inner structure could be almost ignored.

scholarly journals Experimental and Numerical Investigation of 2A16 Aluminum and Pure Copper Magnetic Assisted Dissimilar Laser Wire Feed Welding Brazing

2021 ◽  
Author(s):  
Zhengtian Wang ◽  
Shuyuan Jiang ◽  
Yiping Chen ◽  
Zhenyu Xiong ◽  
Dean Hu ◽  
...  
Keyword(s):  
Magnetic Field ◽  
Flow Direction ◽  
Pure Copper ◽  
Three Dimensional ◽  
Weld Bead ◽  
Magnetic Flux Density ◽  
Full Factorial ◽  
The Magnetic Field ◽  
Wire Feed ◽  
Good Agreement

Abstract Magnetic field assisted welding could suppress defects and improve weld bead properties obviously. In this paper, a full factorial experiment with coaxial magnetic field assisted welding was conducted to study the mechanism of the magnetic field on the dissimilar laser wire feed welding brazing profile of aluminum and copper. Furthermore, a three dimensional numerical simulation model was developed to reveal the influence of the magnetic field on the weld bead. It was found that with the magnetic flux density increase from 10 mT to 50 mT, the properties of the weld bead were improved significantly, and the wetting angle decreased from 53°to 26°, the main fluid flow direction of the weld bead changed in to horizontal direction. Meanwhile, EDS and XRD results showed that the main intermetallic compounds (IMC) of Al2Cu and CuZn composition changed to Al4.2Cu3.2Zn0.7 in welding beads. Computed and measured distortions illustrated good agreement in the fusion zone.

scholarly journals Design of a New 1D Halbach Magnet Array with Good Sinusoidal Magnetic Field by Analyzing the Curved Surface

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2522
Author(s):  
Guangdou Liu ◽  
Shiqin Hou ◽  
Xingping Xu ◽  
Wensheng Xiao
Keyword(s):  
Magnetic Field ◽  
Magnetic Flux ◽  
Permanent Magnet ◽  
Flux Density ◽  
Permanent Magnets ◽  
Air Gap ◽  
Curved Surface ◽  
Magnetic Flux Density ◽  
Sinusoidal Magnetic Field ◽  
The Magnetic Field

In the linear and planar motors, the 1D Halbach magnet array is extensively used. The sinusoidal property of the magnetic field deteriorates by analyzing the magnetic field at a small air gap. Therefore, a new 1D Halbach magnet array is proposed, in which the permanent magnet with a curved surface is applied. Based on the superposition of principle and Fourier series, the magnetic flux density distribution is derived. The optimized curved surface is obtained and fitted by a polynomial. The sinusoidal magnetic field is verified by comparing it with the magnetic flux density of the finite element model. Through the analysis of different dimensions of the permanent magnet array, the optimization result has good applicability. The force ripple can be significantly reduced by the new magnet array. The effect on the mass and air gap is investigated compared with a conventional magnet array with rectangular permanent magnets. In conclusion, the new magnet array design has the scalability to be extended to various sizes of motor and is especially suitable for small air gap applications.

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