scholarly journals Calibration of DEM for Cohesive Particles in the SLS Powder Spreading Process

Processes ◽  
2021 ◽  
Vol 9 (10) ◽  
pp. 1715
Author(s):  
Marco Lupo ◽  
Diego Barletta ◽  
Daniele Sofia ◽  
Massimo Poletto
Keyword(s):  
Surface Energy ◽  
Yield Strength ◽  
Calibration Method ◽  
Rolling Friction ◽  
Calibration Procedure ◽  
Testing Procedure ◽  
Angle Of Repose ◽  
Bulk Property ◽  
Static Testing ◽  
Experimental Values

In this paper, a new DEM calibration procedure based on two different types of procedures to compare simulation with experiments is proposed. The aim is to find the values of the interfacial adhesive surface energy and the coefficient of rolling friction between the particles to be used in the simulation. The approach adopted is the so-called Bulk Calibration method. The experimental values of the angle of repose and unconfined yield strength, found with a static testing method and by shear testing, respectively, are compared, respectively, with the angle of repose, found in a simulation reproducing the experimental procedure, and the unconfined yield strength, obtained from an idealized uniaxial testing procedure. The simulated DEM particles are spheres equipped with the Hertz Mindlin with JKR contact model. The results suggest that a bulk calibration approach is not able to provide results that are consistent with two simple bulk property evaluations and, therefore, direct ways to estimate the surface energy based on the evaluation of interparticle forces, for example, should preferably be adopted.

Viability of turbine blade material with a long service life

2019 ◽  
pp. 28-35
Author(s):  
O. B. Berdnik ◽  
I. N. Tsareva ◽  
M. K. Chegurov
Keyword(s):  
Heat Treatment ◽  
Service Life ◽  
Yield Strength ◽  
Mechanical Characteristics ◽  
Operating Time ◽  
Structural Features ◽  
Operating Conditions ◽  
Standard Methods ◽  
Experimental Values ◽  
Plasticity Coefficient

This article deals with structural features and characteristic changes that affect the mechanical characteristics after different service life in real conditions using the example of the blades of the 4th stage of turbine GTE-45-3 with an operating time of 13,000 to 100,000 hours. To study the change in the state of the material under different operating conditions, determine the degree of influence of heat treatment on the regeneration of the microstructure, and restore the mechanical characteristics of the alloy after different periods of operation, non-standard methods were used: relaxation tests on miniature samples to determine the physical yield strength and microplasticity limit and quantitative evaluation of the plasticity coefficient of the material from experimental values of hardness, which allow us to identify the changes occurring in the microvolumes of the material and predict the performance of the product as a whole.

scholarly journals Non-destructive Dielectric Measurements and Calibration for Thin Materials Using Waveguide-Coaxial Adaptors

2014 ◽  
Vol 14 (1) ◽  
pp. 16-24 ◽  
Author(s):  
K. Y. You ◽  
Z. Abbas ◽  
M. F. A. Malek ◽  
E. M. Cheng
Keyword(s):  
Calibration Method ◽  
Calibration Procedure ◽  
Reflection Coefficients ◽  
Dielectric Measurements ◽  
Finite Samples ◽  
Open Standard ◽  
Rectangular Waveguides ◽  
Standard Values ◽  
Calibration Techniques ◽  
Non Destructive

Abstract This paper focuses on the calibration of apertures for rectangular waveguides using open-short-load (OSL) standards and transmission-line (TL) approaches. The reflection coefficients that were measured using both calibration techniques were compared with the coefficients acquired using the thru-reflect-line (TRL) method. In this study, analogous relationships between the results of OSL calibration and TL calibration were identified. In the OSL calibration method, the theoretical, open-standard values are calculated from quasi-static integral models. The proposed TL calibration procedure is a simple, rapid, broadband approach, and its results were validated by using the OSL calibration method and by comparing the results with the calculated integral admittance. The quasi-static integral models were used to convert the measured reflection coefficients to relative permittivities for the infinite samples and the thin, finite samples

scholarly journals Analysis of the Effect of Ventilation Bars on the Packing Structure of Sinter Bed by DEM Simulation

Energies ◽  
2020 ◽  
Vol 13 (15) ◽  
pp. 3836
Author(s):  
Shingo Ishihara ◽  
Kizuku Kushimoto ◽  
Junya Kano
Keyword(s):  
Shear Flow ◽  
Discrete Element Method ◽  
Adhesion Force ◽  
Sinter Machine ◽  
Discrete Element ◽  
Angle Of Repose ◽  
Dem Simulation ◽  
Packing Structure ◽  
Experimental Values ◽  
Simulation Parameters

The effect of ventilation bars on the porosity of a sinter bed charged on a sinter machine was investigated. The behavior of the sinter feed was calculated by discrete element method (DEM) simulation. By taking into account the adhesion force, the sinter feed in the wet state was represented and the simulation parameters were determined to reproduce the experimental values of the angle of repose. The porosity of the sinter bed was calculated, and the mechanism of the formation of the packing structure and the cause of the distribution of porosity in each region were clarified. As a result, it is shown that in the case of shear flow, the higher the powder pressure during flow, the higher the porosity.

scholarly journals Calibration of Discrete-Element-Method Parameters for Cohesive Materials Using Dynamic-Yield-Strength and Shear-Cell Experiments

Processes ◽  
2019 ◽  
Vol 7 (5) ◽  
pp. 278 ◽  
Author(s):  
Subhodh Karkala ◽  
Nathan Davis ◽  
Carl Wassgren ◽  
Yanxiang Shi ◽  
Xue Liu ◽  
...  
Keyword(s):  
Sensitivity Analysis ◽  
Surface Energy ◽  
Yield Strength ◽  
Discrete Element Method ◽  
Critical State ◽  
Discrete Element ◽  
Shear Cell ◽  
Dynamic Yield Strength ◽  
Dynamic Yield ◽  
Friction Parameters

This study tested the effectiveness of using dynamic yield strength (DYS) and shear-cell experiments to calibrate the following discrete-element-method (DEM) parameters: surface energy, and the coefficients of sliding and rolling friction. These experiments were carried out on cohesive granules, and DEM models were developed for these experiment setups using the JKR cohesion contact model. Parameter-sensitivity analysis on the DYS model showed that the DYS results in the simulations were highly sensitive to surface energy and were also impacted by the values of the two friction coefficients. These results indicated that the DYS model could be used to calibrate the surface energy parameter once the friction coefficients were fixed. Shear-cell sensitivity analysis study found that the influence of surface energy on the critical-state shear value cannot be neglected. It was inferred that the shear-cell model has to be used together with the DYS model to identify the right set of friction parameters. Next, surface energy was calibrated using DYS simulations for a chosen set of friction parameters. Calibrations were successfully conducted for simulations involving experimentally sized particles, scaled-up particles, a different shear modulus, and a different set of friction parameters. In all these cases, the simulation DYS results were found to be linearly correlated with surface energy and were within 5% of the experimental DYS result. Shear-cell simulations were then used to compare calibrated surface-energy values for the scaled-up particles with the experimentally sized particles. Both the simulations resulted in similar critical-state shear values. Finally, it was demonstrated that a combination of DYS and shear-cell simulations could be used to compare two sets of friction parameters and their corresponding calibrated surface energy values to identify the set of parameters that better represent the flow behavior demonstrated by the experimental system.

THE CALIBRATION OF AN ARRAY OF ACCELEROMETERS

2011 ◽  
Vol 35 (2) ◽  
pp. 251-267 ◽  
Author(s):  
Dany Dubé ◽  
Philippe Cardou
Keyword(s):  
Angular Velocity ◽  
Rigid Body ◽  
Least Squares ◽  
Calibration Method ◽  
Calibration Procedure ◽  
Rigid Bodies ◽  
New Method ◽  
Scale Factors ◽  
Array Calibration ◽  
The One

An accelerometer-array calibration method is proposed in this paper by which we estimate not only the accelerometer offsets and scale factors, but also their sensitive directions and positions on a rigid body. These latter parameters are computed from the classical equations that describe the kinematics of rigid bodies, and by measuring the accelerometer-array displacements using a magnetic sensor. Unlike calibration schemes that were reported before, the one proposed here guarantees that the estimated accelerometer-array parameters are globally optimum in the least-squares sense. The calibration procedure is tested on OCTA, a rigid body equipped with six biaxial accelerometers. It is demonstrated that the new method significantly reduces the errors when computing the angular velocity of a rigid body from the accelerometer measurements.

Convenient Calibration Procedure for Structured Light Projection System

2013 ◽  
Vol 662 ◽  
pp. 777-780
Author(s):  
Wen Guo Li ◽  
Shao Jun Duan
Keyword(s):  
Relative Position ◽  
Structured Light ◽  
Calibration Method ◽  
Calibration Procedure ◽  
Shape Measurement ◽  
Projection System ◽  
System Calibration ◽  
3D Shape ◽  
3D Shape Measurement ◽  
Projector Calibration

We present a convenient calibration method for structured light projection system. The proposed clibration approach can realize 3D shape measurement without projector calibration, without system calibration, without precise linear z stage to be used, the relative position between camera and projector can be arbitrary, and the only involved device is a plane board. Experiment results validated that the accuracy of the proposed approach.

Terfenol-D Carbon Fiber Reinforced Polymer (CFRP): Embedded Sensing for Early Localized Damage Detection

2020 ◽  
Author(s):  
Brandon Williams ◽  
Asha Hall ◽  
Oliver Myers
Keyword(s):  
Carbon Fiber ◽  
Magnetic Flux ◽  
Testing Procedure ◽  
Field Of View ◽  
Actual State ◽  
Fiber Reinforced ◽  
Structural Health ◽  
Flux Gradient ◽  
Static Testing ◽  
Carbon Fiber Reinforced

Abstract Carbon Fiber Reinforced Polymers (CFRPs) have become an essential part of designing and engineering lightweight rigid bodies, predominantly in the aerospace and automotive industries. Typical epoxy based CFRPs exhibit virtually no plasticity with minimal strain to failure. Although CFRPs have high specific strengths and elastic moduli, the brittle fracture mechanism presents unique challenges in failure detection for the US Army’s vertical lift vehicle components since failure can occur catastrophically. The Army currently uses a “safe-life” interval-based service methodology where components are replaced with regards to a usage spectrum rather than the component’s actual state of structural health. This paper explores a method for solving this problem by investigating the possibility of embedding Terfenol-D particles (∼100 microns in diameter), a magnetostrictive material, into the CFRP’s ply interphase for embedded non-contact, real-time, structural health monitoring. For baseline results, the change in localized (32 mm2 field of view) magnetic flux was only 0.02% for an applied load of 0–100% of the material’s ultimate tensile strength (UTS). For quasi-static testing procedure on specimen 5714 (15 wt.% Terfenol-D embedded CFRP) on a 0–40% loading interval of the material’s UTS, there was an observed localized (32 mm2 field of view) magnetic flux gradient of more than 5 mT (4%) with a reversible flux of 100%. For quasi-static testing procedure on specimen 5714 (15 wt.% Terfenol-D embedded CFRP) on a 0–70% loading interval of the material’s UTS, there was an observed localized (32 mm2 field of view) magnetic flux gradient of more than 3 mT (2%) with a reversible flux of only 25%. Terfenol-D embedded CRFPs have shown promising results for detecting instantaneous strain and degradation levels. Acoustic emission (AE) and X-ray computed tomography (CT) scanning were used to validate the observed results.

scholarly journals DEM Investigation of the Influence of Particulate Properties and Operating Conditions on the Mixing Process in Rotary Drums: Part 1—Determination of the DEM Parameters and Calibration Process

Processes ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 222
Author(s):  
Jakub Hlosta ◽  
Lucie Jezerská ◽  
Jiří Rozbroj ◽  
David Žurovec ◽  
Jan Nečas ◽  
...  
Keyword(s):  
Input Parameter ◽  
Calibration Procedure ◽  
Operating Conditions ◽  
Angle Of Repose ◽  
Shape Accuracy ◽  
Calibration Experiment ◽  
Formation Method ◽  
Method Of Evaluation ◽  
Parameter Values

This paper’s goal was to select methods and a calibration procedure which would lead to the determination of relevant parameters of a discrete element method (DEM) and virtual material creation. Seven particulates were selected with respect to their shape (spherical and non-spherical), size and density. The first calibration experiment involved “packing test” to determine the shape accuracy and bulk density of virtual packed particulates. The series of simulations were compared with real experiments, and the size, shape and density of virtual particles were optimized. Using three apparatuses, the input parameter values were experimentally determined for a contact model that defines the behavior of particulates in DEM simulations. The research part of the paper examines the influence of factors such as particle number; pile formation method; and the method of evaluation of the angle of repose on the process of the calibration of virtual material. The most reproducible results were achieved by the “pilling” method and by the rotating drum—both evaluated by the geometric method. However, it is always advisable to make an overall visual comparison of the slope shape between the calibration simulation and the experimental curves. The bowl’s diameter to particle size ratio should be greater than 25, and the calibration experiment should contain approximately 4000 particles to ensure representative results during angle of repose calibration experiment.

scholarly journals Influence of the calibration on experimental UV index at a midlatitude site, Granada (Spain)

2010 ◽  
Vol 3 (6) ◽  
pp. 5645-5670
Author(s):  
M. Antón ◽  
J. E. Gil ◽  
A. Cazorla ◽  
J. M. Vilaplana ◽  
F. J. Olmo ◽  
...  
Keyword(s):  
Calibration Method ◽  
Conversion Factors ◽  
Uv Index ◽  
Calibration Methods ◽  
One Step ◽  
The Difference ◽  
Mean Differences ◽  
Experimental Values ◽  
The One

Abstract. The ultraviolet (UV) index is the variable most commonly used to inform the general public about the levels and potential harmful effects of UV radiation incident at Earth's surface. This variable is derived from the output signal of the UV radiometers applying conversion factors obtained by calibration methods. This paper focused on the influence of the use of two of these methods (called one-step and two-steps methods) on the resulting experimental UV Index (UVI) as measured by a YES UVB-1 radiometer located in a midlatitude station, Granada (Spain) for the period 2006–2009. In addition, it is also analyzed the difference with the UVI values obtained when the calibration factors provided by the manufacturer are used. For this goal, the detailed characterization of the UVB-1 radiometer obtained in the first Spanish calibration campaign of broadband UV radiometers at the "El Arenosillo" INTA station in 2007 is used. In addition, modeled UVI data derived from the LibRadtran/UVSPEC radiative transfer code are compared with the experimental values recorded at Granada for cloud-free conditions. The absolute mean differences between the measured and modeled UVI data at Granada are around 5% using the one-step and two-steps calibration methods. This result indicates the excellent performance of these two techniques for obtaining UVI data from the UVB-1 radiometer. In contrast, the application of the calibration factor supplied by the manufacturer produces a high overestimation (~14%) of the UVI values. This fact generates unreliable alarming high UVI data in summer when the manufacturer's factor is used. Thus, days with an extreme erythemal risk (UVI higher than 10) increase up to 46% of all cases measured between May and September at Granada when the manufacturer's factor is applied. This percentage is reduced to a more reliable value of 3% when the conversion factors obtained with the two-steps calibration method are used. All these results report about the need of a sound calibration of the broadband UV instruments in order to obtain reliable measurements.

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