scholarly journals Pool Boiling Performance of Water and Self-Rewetting Fluids on Hybrid Functionalized Aluminum Surfaces

Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 1058
Author(s):  
Matic Može ◽  
Viktor Vajc ◽  
Matevž Zupančič ◽  
Radek Šulc ◽  
Iztok Golobič
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Surface Energy ◽  
Nucleate Boiling ◽  
Etching Time ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Functionalized Surfaces ◽  
Microstructured Surfaces ◽  
Aluminum Surfaces

The boiling performance of functionalized hybrid aluminum surfaces was experimentally investigated for water and self-rewetting mixtures of water and 1-butanol. Firstly, microstructured surfaces were produced via chemical etching in hydrochloric acid and the effect of the etching time on the surface morphology was evaluated. An etching time of 5 min was found to result in pitting corrosion and produced weakly hydrophilic microstructured surfaces with many microcavities. Observed cavity-mouth diameters between 3.6 and 32 μm are optimal for efficient nucleation and provided a superior boiling performance. Longer etching times of 10 and 15 min resulted in uniform corrosion and produced superhydrophilic surfaces with a micropeak structure, which lacked microcavities for efficient nucleation. In the second stage, hybrid surfaces combining lower surface energy and a modified surface microstructure were created by hydrophobization of etched aluminum surfaces using a silane agent. Hydrophobized surfaces were found to improve boiling heat transfer and their boiling curves exhibited a significantly lower superheat. Significant heat transfer enhancement was observed for hybrid microcavity surfaces with a low surface energy. These surfaces provided an early transition into nucleate boiling and promoted bubble nucleation. For a hydrophobized microcavity surface, heat transfer coefficients of up to 305 kW m−2 K−1 were recorded and an enhancement of 488% relative to the untreated reference surface was observed. The boiling of self-rewetting fluids on functionalized surfaces was also investigated, but a synergistic effect of developed surfaces and a self-rewetting working fluid was not observed. An improved critical heat flux was only obtained for the untreated surface, while a lower critical heat flux and lower heat transfer coefficients were measured on functionalized surfaces, whose properties were already tailored to promote nucleate boiling.

scholarly journals Pool Boiling Performance of Multilayer Micromeshes for Commercial High-Power Cooling

Micromachines ◽  
2021 ◽  
Vol 12 (8) ◽  
pp. 980
Author(s):  
Kairui Tang ◽  
Jingjing Bai ◽  
Siyu Chen ◽  
Shiwei Zhang ◽  
Jie Li ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
High Power ◽  
Rapid Development ◽  
Nucleate Boiling ◽  
Electronic Cooling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Commercial Applications

With the rapid development of electronics, thermal management has become one of the most crucial issues. Intense research has focused on surface modifications used to enhance heat transfer. In this study, multilayer copper micromeshes (MCMs) are developed for commercial compact electronic cooling. Boiling heat transfer performance, including critical heat flux (CHF), heat transfer coefficients (HTCs), and the onset of nucleate boiling (ONB), are investigated. The effect of micromesh layers on the boiling performance is studied, and the bubbling characteristics are analyzed. In the study, MCM-5 shows the highest critical heat flux (CHF) of 207.5 W/cm2 and an HTC of 16.5 W(cm2·K) because of its abundant micropores serving as nucleate sites, and outstanding capillary wicking capability. In addition, MCMs are compared with other surface structures in the literature and perform with high competitiveness and potential in commercial applications for high-power cooling.

Nucleate Boiling and Critical Heat Flux From Protruded Chip Arrays During Flow Boiling

1993 ◽  
Vol 115 (1) ◽  
pp. 78-88 ◽  
Author(s):  
C. O. Gersey ◽  
I. Mudawar
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
Single Phase ◽  
Liquid Velocity ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Subcooled Flow

The effects of chip protrusion on the forced-convection boiling and critical heat flux (CHF) of a dielectric coolant (FC-72) were investigated. The multi-chip module used in the present study featured a linear array of nine, 10 mm x 10 mm, simulated microelectronic chips which protruded 1 mm into a 20-mm wide side of a rectangular flow channel. Experiments were performed in vertical up flow with 5-mm and 2-mm channel gap thicknesses. For each configuration, the velocity and subcooling of the liquid were varied from 13 to 400 cm/s and 3 to 36° C, respectively. The nucleate boiling regime was not affected by changes in velocity and subcooling, and critical heat flux generally increased with increases in either velocity or subcooling. Higher single-phase heat transfer coefficients and higher CHF values were measured for the protruded chips compared to similar flush-mounted chips. However, adjusting the data for the increased surface area and the increased liquid velocity above the chip caused by the protruding chips yielded a closer agreement between the protruded and flush-mounted results. Even with the velocity and area adjustments, the most upstream protruded chip had higher single-phase heat transfer coefficients and CHF values for high velocity and/or highly-subcooled flow as compared the downstream protruded chips. The results show that, except for the most upstream chip, the performances of protruded chips are very similar to those of flush-mounted chips.

The Effects of Wettability and Surface Morphology on Heat Transfer for Zinc Oxide Nanostructured Aluminum Surfaces

2017 ◽  
Author(s):  
Claire M. Kunkle ◽  
Jordan P. Mizerak ◽  
Van P. Carey
Keyword(s):  
Heat Transfer ◽  
Film Thickness ◽  
Heat Transfer Performance ◽  
Nucleate Boiling ◽  
Contact Angles ◽  
Transfer Performance ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Wetted Area ◽  
Aluminum Surfaces

The development of hydrophilic surface coatings for enhanced wetting characteristics has led to improvement in heat transfer metrics like impinging droplet vaporization time and the heat transfer coefficient. Hydrothermal synthesis, a method of developing hydrophilic surfaces, has been previously shown to produce high performing heat transfer surfaces on copper substrates [1]. Our study applied this production method to aluminum substrates, which have the advantage of being cheaper, lighter, and a more widely used for heat sinks than copper. Previous experiments have shown that water droplets on ZnO nanostructure coated surfaces, at low superheats, evaporate via thin film evaporation rather than nucleate boiling. This leads to heat transfer coefficients as much as three times higher than nucleate boiling models for the same superheat. Our nanocoated aluminum surfaces exhibit superhydrophilicity with an average droplet liquid film thickness of 20–30 microns, which can produce heat transfer coefficients of over 25 kW/m2K. This study discusses characterization of ZnO nanostructured aluminum surfaces to better understand the related mechanisms which lead to such high heat transfer performance. All ZnO nanostructured aluminum surfaces produced for this study exhibited superhydrophilicity, with sessile droplet contact angles of less than 5 degrees. The challenge of achieving accuracy for such low contact angles led to the development of a new wetting metric related to the droplet’s wetted area on a surface rather than the contact angle. This new metric is predicated on the the fact that heat transfer performance is directly related to this wetted area, thickens, and shape of the expanding droplet footprint. Shape irregularity of droplets on these superhydrophilic surfaces is discussed in this study, where there appears to be advantages to irregular spreading compared with surfaces that produce symmetric radial spreading. One form of irregular spreading consists of liquid droplets spreading out both on top of the surface and within the microstructure of the surface coating. The liquid within the microstructure forms films less than 5 microns thick, making local heat transfer coefficients of greater than 100 kW/m2K possible. SEM microscope imaging provided additional insight to the underlying mechanisms which cause these surfaces to produce such exceptional spreading as well as irregular spreading, resulting in very good heat transfer performance. Experimental work was coupled with computational analysis to model the contact line of the droplet footprint. Image processing of experimental photos helps to analyze spreading characteristics, which can be directly related to heat transfer due to film thickness at various points during spreading. Approaches used to characterize these superhydrophilic surfaces advance understanding of the connections between nanoscale structural elements and macroscale performance characteristics in heat transfer. This understanding can reveal key insights for developing even better high performance surfaces for a broad range of applications.

Enhanced Flow Boiling Over Open Microchannels With Uniform and Tapered Gap Manifolds

2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Satish G. Kandlikar ◽  
Theodore Widger ◽  
Ankit Kalani ◽  
Valentina Mejia
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Performance ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
High Heat ◽  
High Heat Flux ◽  
Transfer Performance ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

Flow boiling in microchannels has been extensively studied in the past decade. Instabilities, low critical heat flux (CHF) values, and low heat transfer coefficients have been identified as the major shortcomings preventing its implementation in practical high heat flux removal systems. A novel open microchannel design with uniform and tapered manifolds (OMM) is presented to provide stable and highly enhanced heat transfer performance. The effects of the gap height and flow rate on the heat transfer performance have been experimentally studied with water. The critical heat fluxes (CHFs) and heat transfer coefficients obtained with the OMM are significantly higher than the values reported by previous researchers for flow boiling with water in microchannels. A record heat flux of 506 W/cm2 with a wall superheat of 26.2 °C was obtained for a gap size of 0.127 mm. The CHF was not reached due to heater power limitation in the current design. A maximum effective heat transfer coefficient of 290,000 W/m2 °C was obtained at an intermediate heat flux of 319 W/cm2 with a gap of 0.254 mm at 225 mL/min. The flow boiling heat transfer was found to be insensitive to flow rates between 40–333 mL/min and gap sizes between 0.127–1.016 mm, indicating the dominance of nucleate boiling. The OMM geometry is promising to provide exceptional performance that is particularly attractive in meeting the challenges of high heat flux removal in electronics cooling applications.

scholarly journals Boiling Heat Transfer Performance of Parallel Porous Microchannels

Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2970
Author(s):  
Donghui Zhang ◽  
Haiyang Xu ◽  
Yi Chen ◽  
Leiqing Wang ◽  
Jian Qu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
High Heat ◽  
High Heat Flux ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Boiling Process

Flow boiling in microporous layers has attracted a great deal of attention in the enhanced heat transfer field due to its high heat dissipation potential. In this study, flow boiling experiments were performed on both porous microchannels and a copper-based microchannel, using water as the coolant. As the heat flux was less than 80 W/cm2, the porous microchannels presented significantly higher boiling heat transfer coefficients than the copper-based microchannel. This was closely associated with the promotion of the nucleation site density of the porous coating. With the further increase in heat flux, the heat transfer coefficients of the porous microchannels were close to those of the copper-based sample. The boiling process in the porous microchannel was found to be dominated by the nucleate boiling mechanism from low to moderate heat flux (<80 W/cm2).This switched to the convection boiling mode at high heat flux. The porous samples were able to mitigate flow instability greatly. A visual observation revealed that porous microchannels could suppress the flow fluctuation due to the establishment of a stable nucleate boiling process. Porous microchannels showed no advantage over the copper-based sample in the critical heat flux. The optimal thickness-to-particle-size ratio (δ/d) for the porous microchannel was confirmed to be between 2–5. In this range, the maximum enhanced effect on boiling heat transfer could be achieved.

Nucleate boiling heat transfer coefficients of halogenated refrigerants up to critical heat fluxes

2009 ◽  
Vol 223 (6) ◽  
pp. 1415-1424 ◽  
Author(s):  
K-J Park ◽  
D Jung ◽  
S E Shim
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Nucleate Pool Boiling ◽  
Transfer Coefficients ◽  
Average Deviation ◽  
Heat Transfer Coefficients

In this work, nucleate pool boiling heat transfer coefficients (HTCs) of five refrigerants of differing vapour pressures are measured on a horizontal, smooth copper surface of 9.53×9.53 mm. The tested refrigerants are R123, R152a, R134a, R22, and R32 and HTCs are taken from 10 kW/m2 to the critical heat flux (CHF) of each refrigerant. Wall and fluid temperatures are measured directly by thermocouples located underneath the test surface and in the liquid pool, respectively. Test results show that nucleate pool boiling HTCs of halogenated refrigerants increase as the heat flux and vapour pressure increase. This typical trend is maintained even at high heat fluxes above 200 kW/m2. Zuber's prediction equation for CHF is quite accurate showing a maximum deviation of 21 per cent for all refrigerants tested. For all refrigerants, Stephan and Abdelsalam's well-known correlation underpredicted nucleate boiling HTC data up to the CHF with an average deviation of 21.3 per cent, while Cooper's correlation overpredicted the data with an average deviation of 14.2 per cent. On the other hand, Gorenflo's and Jung et al.'s correlations showed 5.8 and 6.4 per cent deviations, respectively, in the entire nucleate boiling range up to the CHF.

Two-Phase Flow In Mini-Scale Complex Geometry

2018 ◽  
Vol 1 (1) ◽  
pp. 20-26
Author(s):  
Raed Shakier ◽  
Hussam Muhammed ◽  
Hussain Khathem ◽  
Haider Abdul-Khathem
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Mass Flux ◽  
Complex Geometry ◽  
Nucleate Boiling ◽  
Parallel Channel ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Channel Surface ◽  
Plate Channel

Heat-transfer coefficients are reported for one surface, a plain surface, with 50 mm square base area. Parallel channel test piece has one mm by one mm, 25 channelsThe data were produced while boiling R113 at atmospheric pressure. For this surface, the mass flux range was 200 – 600 kg/m2s and the heat flux range was 5 - 80 kW/m2. The results obtained have been compared with standard correlations for tube bundles. The measured heat-transfer coefficients for the parallel micro-channel surface are slightly bigger for any plate channel surface. It is dependent on heat flux and reasonably independent of mass flux and vapor quality. Thus, heat transfer is probably dominated by nucleate boiling. The parallel channel heat transfer coefficients were typically bigger than other plate -channel values.

Heat Transfer Characteristics and Bubble Behaviors During Nucleate Flow Boiling for Sodium Chloride Solution

2019 ◽  
Author(s):  
Junping Gu ◽  
Guoli Tang ◽  
Yuxin Wu ◽  
Junfu Lyu ◽  
Hairui Yang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Saline Solution ◽  
Flow Boiling ◽  
Pure Water ◽  
Nucleate Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Nucleate Boiling Heat Transfer

Abstract Deep understanding of nucleate boiling heat transfer mechanism of saline solution is of great importance for the design and safe operation of steam generation equipment. In this paper, the nucleate flow boiling process of saline solution in a vertical heated pipe was experimentally studied within the concentration range of 0 % ∼ 6 %. In order to realize the visualization, the vertical heated pipe was made of transparent silica glass and a transparent ITO heater was used to provide energy for boiling. The high-speed high-resolution camera was used to capture the vapor-liquid two-phase flow structure. The bubble behaviors such as bubble departure diameter, bubble departure frequency, bubble growth time and waiting time were investigated under different operating conditions. The experimental results showed that the heat transfer deterioration did not occur within the solution concentration of 6% in this work. Under some low heat flux conditions, the heat transfer coefficients of solution can be higher than those of pure water. The reason for this phenomenon can be explained by the different bubble behaviors. Comparing to pure water, the bubble departure diameter of saline solution is bigger and bubble departure frequency is lower. The influences of operating parameters, including concentration, mass flux (200 kg/m2s ∼ 600 kg/m2s), heat flux (30 kW/m2 ∼ 180 kW/m2) and subcooling of fluid (5 K ∼ 35 K), on the nucleate boiling heat transfer coefficients and bubble parameters were comprehensively studied.

Cooldown Simulation for the Compact Ignition Tokamak (CIT), Poloidal Field (PF) Coils

2002 ◽  
Author(s):  
Behzad Mottahed ◽  
Harri Kyto¨maa
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Nucleate Boiling ◽  
Scale Model ◽  
Film Boiling ◽  
Type I ◽  
Type Ii ◽  
Poloidal Field ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

An experimental investigation was conducted to study the cooldown behavior of the Poloidal Field (PF) magnets. A full-scale model of a section of the cooling passages was built for this purpose. LN2, was used as the coolant in the vertical passages at mass fluxes ranging between 42 to 140 Kg/m2-s and heat fluxes from 17000 to 75000 W/m2 with nearly saturated liquid at the inlet. The heat flux was controlled with resistive heaters. Two distinct boiling regimes were observed. The first, Type I consists of film-boiling throughout the passage. Type II has nucleate boiling at the inlet, and is followed, in a short distance, to film-boiling. The equilibrium quality at the burnout point was calculated and was found to increase slightly with decreasing heat flux. The Leidenfrost temperature at which liquid Nitrogen wets the wall was measured to be about 180–200 K. Heat transfer coefficients in the order of 200–500 W/m2-K for film boiling and 5000 to 10000 W/m2-k for nucleate boiling in the type II regime were attained. Higher heat flux and mass flow rates resulted in higher heat transfer coefficients. Empirical correlations were obtained for the nucleate region of the type II regime.

Heat Transfer Characteristics of Flow Boiling of R134a in Uniformly Heated Horizontal Circular Microtubes

2010 ◽  
Author(s):  
Saptarshi Basu ◽  
Sidy Ndao ◽  
Gregory J. Michna ◽  
Yoav Peles ◽  
Michael K. Jensen
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Flux ◽  
Mass Flux ◽  
Flow Boiling ◽  
Saturation Pressure ◽  
Nucleate Boiling ◽  
Vapor Quality ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

An experimental study of two-phase heat transfer coefficients was carried out using R134a in uniformly heated horizontal circular microtubes with diameters of 0.50 mm and 1.60 mm. The effects of mass flux, heat flux, saturation pressure, and vapor quality on heat transfer coefficients were studied. The flow parameters investigated were as follows: exit pressures of 490, 670, 890, and 1160 kPa; mass fluxes of 300–1500 kg/m2s; heat fluxes of 0–350 kW/m2; inlet subcooling of 5, 20, and 40 °C; and exit qualities of 0 to 1.0. The parametric trends presented in the study are consistent with published literature. Heat transfer coefficients increased with increasing heat flux and saturation pressure while they were independent of variations in mass flux. Vapor quality had a negligible influence on heat transfer coefficients. For the conditions studied, the trends indicated that the dominant heat transfer mechanism was nucleate boiling. The experimental data was compared to three microchannel correlations — the Lazarek-Black, the Kandlikar, and the Tran Correlations. None of the correlations predicted the experimental data very well, although they all predicted the correct trend within limits of experimental error.

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