scholarly journals Multifunctional Technology of Flexible Manufacturing on a Mechatronics Line with IRM and CAS, Ready for Industry 4.0

Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 864
Author(s):  
Adriana Filipescu ◽  
Dan Ionescu ◽  
Adrian Filipescu ◽  
Eugenia Mincă ◽  
Georgian Simion
Keyword(s):  
Flexible Manufacturing ◽  
Industry 4.0 ◽  
Autonomous System ◽  
Visual Servoing ◽  
Robotic Manipulator ◽  
Control Architecture ◽  
End Effector ◽  
Work Station ◽  
Six Degree Of Freedom ◽  
And Control

A communication and control architecture of a multifunctional technology for flexible manufacturing on an assembly, disassembly, and repair mechatronics line (A/D/RML), assisted by a complex autonomous system (CAS), is presented in the paper. A/D/RML consists of a six-work station (WS) mechatronics line (ML) connected to a flexible cell (FC) equipped with a six-degree of freedom (DOF) industrial robotic manipulator (IRM). The CAS has in its structure two driving wheels and one free wheel (2 DW/1 FW)-wheeled mobile robot (WMR) equipped with a 7-DOF robotic manipulator (RM). On the end effector of the RM, a mobile visual servoing system (eye-in-hand VSS) is mounted. The multifunctionality is provided by the three actions, assembly, disassembly, and repair, while the flexibility is due to the assembly of different products. After disassembly or repair, CAS picks up the disassembled components and transports them to the appropriate storage depots for reuse. Technology operates synchronously with signals from sensors and eye-in-hand VSS. Disassembling or repairing starts after assembling and the final assembled product fails the quality test. Due to the diversity of communication and control equipment such as PLCs, robots, sensors or actuators, the presented technology, although it works on a laboratory structure, has applications in the real world and meets the specific requirements of Industry 4.0.

An Embedded System for a High-Speed Manipulator With Single Time Scale Visual Servoing

2017 ◽  
Vol 139 (7) ◽  
Author(s):  
Migara H. Liyanage ◽  
Nicholas Krouglicof
Keyword(s):  
Embedded System ◽  
Time Scale ◽  
High Speed ◽  
Visual Servoing ◽  
Control Signal ◽  
Single Chip ◽  
End Effector ◽  
Single Time ◽  
And Control ◽  
Dedicated Hardware

This study presents the development of an embedded system for controlling a high-speed robotic manipulator. Three different types of controllers including hardware proportional derivative (PD), software PD, and single time scale visual servoing are considered in this study. Novel field programmable gate array (FPGA) technology was used for implementing the embedded system for faster execution speeds and parallelism. It is comprised of dedicated hardware and software modules for obtaining sensor feedback and control signal (CT) estimation, providing the control signal to the servovalves. A NIOS II virtual soft processor system was configured in the FPGA for implementing functions that are computationally expensive and difficult to implement in hardware. Quadrature decoding, serial peripheral interface (SPI) input and output modules, and control signal estimation in some cases was carried out using the dedicated hardware modules. The experiments show that the proposed controller performed satisfactory control of the end effector position. It performed single time scale visual servoing with control signal updates at 330 Hz to control the end effector trajectory at speeds of up to 0.8 ms−1. The FPGA technology also provided a more compact single chip implementation of the controller.

Parameterization of Three-Dimensional Rigid Body Guidance Incorporating Planar Gear Connections in a Spatial Closed-Loop Mechanism With Parallel Consecutive Axes

2008 ◽  
Author(s):  
Javier Rolda´n Mckinley ◽  
Carl Crane ◽  
David B. Dooner
Keyword(s):  
Computer Animation ◽  
Closed Loop ◽  
Three Dimensional ◽  
Motion Generation ◽  
Repetitive Motion ◽  
End Effector ◽  
Spatial Mechanism ◽  
Joint Axis ◽  
Position And Orientation ◽  
Six Degree Of Freedom

This paper introduces a reconfigurable closed-loop spatial mechanism that can be applied to repetitive motion tasks. The concept is to incorporate five pairs of non-circular gears into a six degree-of–freedom closed-loop spatial chain. The gear pairs are designed based on given mechanism parameters and a user defined motion specification of a coupler link of the mechanism. It is shown in the paper that planar gear pairs can be used if the spatial closed-loop chain is comprised of six pairs of parallel joint axes, i.e. the first joint axis is parallel to the second, the third is parallel to the fourth, ..., and the eleventh is parallel to the twelfth. This paper presents the synthesis of the gear pairs that satisfy a specified three-dimensional position and orientation need. Numerical approximations were used in the synthesis the non-circular gear pairs by introducing an auxiliary monotonic parameter associated to each end-effector position to parameterize the motion needs. The findings are supported by a computer animation. No previous known literature incorporates planar non-circular gears to fulfill spatial motion generation needs.

Time suboptimal control of industrial manipulators along specified paths while keeping an end-effector orientation unchanged

Robotica ◽  
2003 ◽  
Vol 21 (2) ◽  
pp. 153-161 ◽  
Author(s):  
S. Kilicaslan ◽  
Y. Ercan
Keyword(s):  
Suboptimal Control ◽  
Time Step ◽  
End Effector ◽  
Industrial Manipulator ◽  
Industrial Manipulators ◽  
Angular Velocities ◽  
System Equations ◽  
Six Degree Of Freedom ◽  
Time Suboptimal Control

A method for the time suboptimal control of an industrial manipulator that moves along a specified path while keeping its end-effector orientation unchanged is proposed. Nonlinear system equations that describe the manipulator motion are linearized at each time step along the path. A method which gives control inputs (joint angular velocities) for time suboptimal control of the manipulator is developed. In the formulation, joint angular velocity and acceleration limitations are also taken into consideration. A six degree of freedom elbow type manipulator is used in a case study to verify the method developed.

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