scholarly journals Analysis of Adhesion between Wet Clay Soil and Rotary Tillage Part in Paddy Field Based on Discrete Element Method

Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 845
Author(s):  
Jian Cheng ◽  
Kan Zheng ◽  
Junfang Xia ◽  
Guoyang Liu ◽  
Liu Jiang ◽  
...  

To analyze the process of wet clay soil adhering to the rotary tillage part during rotary tillage in paddy field, simulation tests were carried out based on the discrete element method (DEM) in this study. The Plackett-Burman (PB) test was applied to obtain simulation parameters that significantly affected the soil adhesion mass. The Box-Behnken design (BBD) based on the principle of response surface method (RSM) was used to establish a regression model between significant parameters and soil adhesion mass. The soil adhesion mass obtained from the actual soil bin test as the response value was brought into the regression model. The optimal simulation parameters were obtained: the particle-particle coefficient of rolling friction, the particle-geometry coefficient of static friction, and the particle-particle JKR (Johnson-Kendall-Roberts) surface energy were 0.09, 0.81, and 61.55 J·m−2, respectively. The reliability of the parameters was verified by comparing the soil adhesion mass obtained under the optimal simulation parameters with the actual test value, and the relative error was 1.84%. Analysis of the rotary tillage showed that soil adhesion was mainly concentrated in the sidelong section of the rotary blade. The maximum number of upper soil particles adhering to the rotary tillage part was 2605 compared to the middle soil and lower soil layers. The longer the distance the rotary tillage part was operated in the soil for, the more soil particles would adhere to it. This study can provide a reference for the rational selection of simulation parameters for rotary tillage and the analysis of soil adhesion process in rotary tillage.

2021 ◽  
Vol 3 (4) ◽  
pp. 894-906
Author(s):  
Hangqi Li ◽  
Guochen Zhang ◽  
Xiuchen Li ◽  
Hanbing Zhang ◽  
Qian Zhang ◽  
...  

The Manila Clam is an important economic shellfish in China’s seafood industry. In order to improve the design of juvenile Manila Clam seeding equipment, a juvenile clam discrete element method (DEM) particle shape was established, which is based on 3D scanning and EDEM software. The DEM contact parameters of clam-stainless steel, and clam-acrylic were calibrated by combining direct measurements and test simulations (slope sliding and dropping). Then, clam DEM simulation and realistic seeding tests were carried out on a seeding wheel at different rotational speeds. The accuracy of the calibrated clam DEM model was evaluated in a clam seeding verification test by comparing the average error of the variation coefficient between the realistic and simulated seeding tests. The results showed that: (a) the static friction coefficients of clam-acrylic and clam-stainless steel were 0.31 and 0.23, respectively; (b) the restitution coefficients of clam-clam, clam-acrylic, and clam-stainless steel were 0.32, 0.48, and 0.32, respectively. Furthermore, the results of the static repose angle from response surface tests showed that when the contact wall was acrylic, the coefficient rolling friction and static friction of clam-clam were 0.17 and 1.12, respectively, and the coefficient rolling friction of clam-acrylic was 0.20. When the contact wall was formed of stainless steel, the coefficient rolling friction and static friction of clam-clam were 0.33 and 1.25, respectively, and the coefficient rolling friction of clam-stainless steel was 0.20. The results of the verification test showed that the average error between the realistic and simulated value was <5.00%. Following up from these results, the clam DEM model was applied in a clam seeding simulation.


2021 ◽  
Vol 37 (4) ◽  
pp. 605-614
Author(s):  
Lingxin Geng ◽  
Jiewen Zuo ◽  
Fuyun Lu ◽  
Xin Jin ◽  
Chenglong Sun ◽  
...  

Highlights The static friction coefficient and rolling friction coefficient of oat seeds were calibrated by the discrete element method. Two representative oat varieties were selected. The hollow cylinder method and sidewall collapse method were used together to reduce the test error. Abstract . Hulless and shelled oat are two types of oat with major differences in physical appearance. To study the contact parameters between the two different oat seed types, these parameters were delineated with the discrete element method and graphic image processing technology. Using plexiglass as the contact material, the experiments used two different angle of repose measurement methods—hollow cylinder and collapse sidewall devices, to perform bench and simulation experiments on the two different oats. Under different measurement methods, bench experiments measured the angles of repose of the two oat seed types at 33.19°, 33.82° and 22.45°, 23.57°; the static friction coefficient and rolling friction coefficient were the experimental factors, and the angle of repose was the experimental indicator in the simulation. The steepest climbing experiment determined the optimal range of the experimental factor, and the regression equation between the static friction coefficient, rolling friction coefficient and angle of repose was established by a quadratic orthogonal rotation combination experiment. Finally, the angles of repose measured by the bench experiment with the two different measurement methods were treated as target values, the coefficient of static friction and the coefficient of rolling friction were solved; the coefficient of static friction between hulless oats was 0.36, and the coefficient of rolling friction between hulless oats was 0.052; the coefficient of static friction between shelled oats was 0.24, and the coefficient of rolling friction between shelled oats was 0.036. The obtained contact parameters between seeds were input into EDEM, the simulation and bench experiment results were verified. The difference between the simulation results and the actual values was within 3%. The angle of repose of oats after calibration was close to the actual situation, and the calibration results had high reliability and provided a referencefor the measurement of contact parameters between other agricultural crop seeds. Keywords: Calibration, Contact parameters, Discrete element method, Oat.


Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 605
Author(s):  
Xiulong Cao ◽  
Zehua Li ◽  
Hongwei Li ◽  
Xicheng Wang ◽  
Xu Ma

The discrete element method (DEM) for modeling the behavior of particulate material is highly dependent on the use of appropriate and accurate parameters. In this study, a seed metering DEM simulation was used to measure, calibrate, and verify the physical and interactional parameters of rapeseed. The coefficients of restitution and static friction between rapeseeds and three common materials (aluminum alloy, acrylic, and high-density polyethylene) were measured using free drop and sliding ramp tests, respectively. The angle of repose was determined using a hollow cylinder experiment, which was duplicated using a DEM simulation, to examine the effects of static and rolling friction coefficients on the angle of repose. Response surface optimization was performed to determine the optimized model parameters using a Box–Behnken design test. A metering device was made with three materials, and rapeseed seeding was simulated at different working speeds to verify the calibrated parameters. The validation results showed that the relative errors between the seed metering model and experiments for the single qualified seeding, missed seeding, and multiple seeding rates were −0.15%, 3.29%, and 5.37%, respectively. The results suggest that the determined physical and interactional parameters of rapeseed can be used as references for future DEM simulations.


2018 ◽  
Vol 2018 ◽  
pp. 1-13
Author(s):  
Huazhi Chen ◽  
Shengyuan Jiang ◽  
Rongkai Liu ◽  
Weiwei Zhang

Particles can move directionally in a trough with finlike asperities under longitudinal vibrations. Here, we present an analysis of the particle conveyance mechanism and the influence of the asperity shape on the particle conveyance capacity by employing a numerical simulation based on the discrete element method (DEM). A dynamic-static matching method is proposed to characterize the three microcontact parameters in the simulation: the restitution coefficient, static friction coefficient, and rolling friction coefficient. The simulation shows that the asymmetric force induced by the finlike asperities and its cumulative effect over time lead to the particle directional conveyance. The conveyance velocity increases with increasing vibration time and is related to the median coordination number. The asperity height and slope inclination angles determine the trough shape and distance between two asperities directly. An undersized or oversized distance reduces the steady conveyance velocity. We find the optimal distance to be between one and two particle diameters.


2020 ◽  
Vol 10 (20) ◽  
pp. 7096
Author(s):  
Junwei Li ◽  
Xiaohu Jiang ◽  
Yunhai Ma ◽  
Jin Tong ◽  
Bin Hu

The resistance of ordinary potato digging shovels can increase dramatically when used in a clay soil because of the adhesion between the soil and shovel. In this paper, a new type of bionic potato digging shovel was designed to decrease adhesion. The bionic structural elements, i.e., scalelike units (S-U) were applied to the potato digging shovel with inspiration from pangolin scales. The discrete element method (DEM) considered cohesion was used to simulate the drag reduction performance in clayey soil conditions. An ordinary plane shovel (O-P-S) was used for comparison. Three indicators (total force, draft force and compressive force) were used to characterize the drag reduction performance. The effect of the design variables of the bionic structures (length [l] and height [h]) and the transversal and longitudinal arrangement spacing (S1 and S2) of the structures on the drag reduction performance were analyzed. The results showed that the drag reduction performance of the bionic shovels with suitable parameters was better than that of the O-P-S. The best bionic sample labeled as a bionic prototype had a 22.26% drag reduction rate during the soil bin test and a 14.19% drag reduction rate during the field test compared to the O-P-S.


SIMULATION ◽  
2018 ◽  
Vol 95 (3) ◽  
pp. 231-239 ◽  
Author(s):  
Rui Zhang ◽  
Dianlei Han ◽  
Yuan He ◽  
Haijin Wan ◽  
Songsong Ma ◽  
...  

The ostrich has a steady and enduring high-speed running ability. Toenails are one key part of ostrich feet and their unique morphology is crucial in insertion into sand and for traction provision. In this study, information of bionic curves was extracted through studying the toenail structure and morphology, and three-dimensional reconstruction of toenails by reverse engineering. Based on the principle of bionic engineering, a bionic shovel was designed by optimizing the traditional shovel. A shovel–soil interaction mechanical model was established via the discrete element method. The insertion into soil processes of the bionic shovel and the common plate were simulated. The dynamic mesoscopic mechanical behaviors of soil particles around the shovel surface, the contact force field, and the velocity field, as well as the forces acting on the shovel surface were analyzed. The bionic shovel outperformed the common plate in insertion. The main reason for drag reduction in the bionic shovel was the inner concave bending surface, along which the soil particles climbed, and the particle movement trend was consistent. Simulations showed stress concentrated at the tip of the shovel, which facilitated the production of fatigue wear. Therefore, the tip needs to be considered firstly during bionic shovel design in the future.


2012 ◽  
Vol 256-259 ◽  
pp. 306-310 ◽  
Author(s):  
Shao Hua Qin ◽  
Li Quan Xie ◽  
Guo Jun Hong ◽  
Jie Wang

The discrete element method (DEM) has been recognized as an effective tool to simulate soil–tool interactions. In this study, a saturated sand cutting model is developed using a commercial DEM software, Particle Flow Code in Two Dimension (PFC 2D). In the model, soil are defined as particles with the basic PFC 2D model, full coupling with a deformable fluid. The mechanical interactions between particles and also between particles and the walls are modeled by sprints, dash-pots and friction sliders. The properties of the material and interactions (Poisson’s ratio, shear modulus and density, coefficients of restitution, rolling and static friction) relate to the particle properties and not to the bulk properties. Such quantitative and qualitative models are essential for improving the design, selection and use of water saturated sand cutting implements, in different field sand under different conditions. This paper describes a numerical experimental investigation of the failure characteristics of two-dimensional water saturated sand cutting. Comprehensive simulated tests were carried out on sandy loam using a box apparatus and two model plane blades of rake angles 30º, 60º and two angles of friction 32º,42º, respectively. Besides, there are two extreme densities of the sand, compacted and loose. These factors should provide a basis for the reliable prediction of the failure type.


Author(s):  
Harald Kruggel-Emden ◽  
Stefan Rickelt ◽  
Siegmar Wirtz ◽  
Viktor Scherer

Based on the time-driven Discrete Element Method, granular flow within a hopper is investigated. Contacts are assumed as linear viscoelastic in normal and frictional-elastic in tangential direction. The hopper geometry is chosen according to Yang and Hsiau [1] who performed both experimental and numerical investigations. The considered setup is attractive, because it involves only a small number of particles enabling fast modeling. However, results on the experimental flow rates reported are contradictory and are afflicted with errors. By a visual analysis of the hopper fill levels at different points of time the correct average discharge times and flow rates are obtained. Own simulation results are in good agreement with the experimental flow rates and discharge times determined. Based on the thereby defined set of simulation parameters, a sensitivity analysis of parameters like friction coefficients, stiffnesses and time steps is performed. As flow properties, besides the overall discharge times, the time averaged axial and radial velocity distributions within the hopper are considered. Results show a strong connection of the friction coefficients with the discharge times and the velocity distributions. Other parameters only reveal a weak often indifferent influence on the studied flow properties.


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