scholarly journals Effect of Cambered and Oval-Grooved Roll on the Strain Distribution During the Flat Rolling Process of a Wire

Processes ◽  
2020 ◽  
Vol 8 (7) ◽  
pp. 876
Author(s):  
Joong-Ki Hwang
Keyword(s):  
Free Surface ◽  
Surface Area ◽  
Strain Distribution ◽  
Flat Surface ◽  
Effective Strain ◽  
Rolling Process ◽  
Lateral Spreading ◽  
Small Radius ◽  
Flat Rolling ◽  
The Wire

The effect of the roll design on the strain distribution of the flat surface, lateral spreading, and the strain inhomogeneity of a flat-rolled wire were investigated during the flat rolling process. Oval-grooved and cambered rolls with various radii were applied to the flat rolling process based on a numerical simulation. The effective strain on the flat surface of the wire increased when using a cambered roll due to the highly intensified contact pressure on the flat surface, while the effective strain on the flat surface of the wire decreased when using an oval-grooved roll. Lateral spreading decreased when using an oval-grooved roll because the spread in the free surface area of the wire was highly restricted by the oval-grooved roll shape. In contrast, the spread in the surface area increased when using a cambered roll due to the less-restricted metal flow at the free surface. Accordingly, a cambered roll with a small radius is highly recommended in order to improve the surface quality of flat-rolled wires. This is beneficial for industrial plants because the cambered roll can be easily applied in flat rolling plants.

scholarly journals 3D-FEM Simulation of Hot Rolling Process and Characterization of the Resultant Microstructure of a Light-Weight Mn Steel

Crystals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 569
Author(s):  
Ana Claudia González-Castillo ◽  
José de Jesús Cruz-Rivera ◽  
Mitsuo Osvaldo Ramos-Azpeitia ◽  
Pedro Garnica-González ◽  
Carlos Gamaliel Garay-Reyes ◽  
...  
Keyword(s):  
Hot Rolling ◽  
Thermomechanical Processing ◽  
Computational Simulation ◽  
Effective Strain ◽  
Fem Simulation ◽  
Rolling Process ◽  
3D Fem ◽  
Hot Rolling Process ◽  
Mn Steel

Computational simulation has become more important in the design of thermomechanical processing since it allows the optimization of associated parameters such as temperature, stresses, strains and phase transformations. This work presents the results of the three-dimensional Finite Element Method (FEM) simulation of the hot rolling process of a medium Mn steel using DEFORM-3D software. Temperature and effective strain distribution in the surface and center of the sheet were analyzed for different rolling passes; also the change in damage factor was evaluated. According to the hot rolling simulation results, experimental hot rolling parameters were established in order to obtain the desired microstructure avoiding the presence of ferrite precipitation during the process. The microstructural characterization of the hot rolled steel was carried out using optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). It was found that the phases present in the steel after hot rolling are austenite and α′-martensite. Additionally, to understand the mechanical behavior, tensile tests were performed and concluded that this new steel can be catalogued in the third automotive generation.

Influence of the Deformation Method on the Microstructure Changes in AZ31 Magnesium Alloy Round Rods Obtained by the Rolling Process

2016 ◽  
Vol 716 ◽  
pp. 864-870
Author(s):  
Andrzej Stefanik ◽  
Piotr Szota ◽  
Sebastian Mróz ◽  
Teresa Bajor ◽  
Sonia Boczkal
Keyword(s):  
Magnesium Alloy ◽  
Numerical Modelling ◽  
Rolling Mill ◽  
Laboratory Tests ◽  
Effective Strain ◽  
Rolling Process ◽  
Az31 Magnesium Alloy ◽  
Deformation Method ◽  
Microstructure Changes ◽  
Skew Rolling

This paper presents the research results of the microstructure changes of the round rods of AZ31 magnesium alloy in the hot rolling processes. The rolling was conducted in duo mill and a three-high skew rolling mill. Numerical modelling of the AZ31 magnesium alloy round rods rolling process was conducted using a computer program Forge 2011®. The verification of the results of numerical modelling was carried out during laboratory tests in a two-high rolling mill D150 and a three-high skew rolling mill RSP 40/14. Distributions of the total effective strain and temperature during AZ31 rods rolling process were determined on the basis of the theoretical analysis. Microstructure and texture changes during both analysed processes were studied.

Improved Methods of Obtaining Clean Larvae of Haemonchus contortus

1963 ◽  
Vol 37 (4) ◽  
pp. 251-254 ◽  
Author(s):  
M. G. Christie ◽  
J. E. Patterson
Keyword(s):  
Free Surface ◽  
Surface Area ◽  
Haemonchus Contortus ◽  
Water Repellent ◽  
Optimum Conditions ◽  
Infective Larvae ◽  
Mucous Coat ◽  
Third Stage ◽  
Free Surface Area ◽  
Improved Methods

A pellet of sheep faeces containing eggs of Haemonchus contortus forms an adequate environment for the development of those eggs to third stage infective larvae, provided that it is kept moist. Observation shows a concentration of developing larvae on the external mucous coat of the pellet. These data suggest that optimum conditions for development would occur when pellets are separated one from another and standing on a water repellent surface, thus presenting the maximum free surface area and minimum opportunity for aggregation and hence of over crowding. The best method of recovering the infective larvae would be one that obtained larvae free from contamination without requiring them to expend energy in separating themselves from the contamination.

scholarly journals The effect of differing types of cloth and of contamination by non-feed nitrogen on intestinal digestion estimates using porous synthetic-fibre bags in a cow

1990 ◽  
Vol 63 (2) ◽  
pp. 221-229 ◽  
Author(s):  
Tuomo Varvikko ◽  
Aila Vanhatalo
Keyword(s):  
Free Surface ◽  
Chemical Composition ◽  
Pore Size ◽  
Surface Area ◽  
Dry Matter ◽  
Synthetic Fibre ◽  
Aqueous Suspension ◽  
Barley Straw ◽  
Intestinal Digestion ◽  
Free Surface Area

The influence of free surface area and pore size of a synthetic-fibre bag, and flow of intestinal substances into the bag, on the intestinal digestion estimates by the nylon-bag method of dry matter (DM), neutral detergent fibre (NDF), nitrogen, NDF-N and feed 15N was studied using a non-lactating cow fed on hay supplemented with barley and oats at maintenance level. The bags containing 15N-labelled ground ryegrass (Lolium perenne), barley, barley straw or rapeseed (Brassica napus) straw were introduced into the duodenum through a T-shaped cannula and collected from the faeces. Also, the disappearance of N from the bag was related to the true intestinal N digestion by comparing it with the net loss between duodenum and faeces of 15N in ryegrass introduced into the duodenum in an aqueous suspension. It was noted that the bag cloth often significantly affected both disappearance values and the subsequent chemical composition of the residues. Re-analysing part of the data as a 2x2 factorial (free surface x pore size) suggested that free surface area was often more important than pore size as a determinant of both disappearance values and chemical composition. Lower apparent (Kjeldahl N) than true (15N) feed N disappearance from the bag suggested a notable proportion of non-feed N in the residues, especially with fibrous feeds with low N. With ryegrass, 15N net loss within the intestine was lower than 15N disappearance from the bags. It was concluded that disappearance of Kjeldahl N is an underestimate of feed N disappearance from bags, but may possibly be an overestimate of the true intestinal digestion of feed N.

scholarly journals Microvilli on the External Surfaces of Gastropod Tentacles and Body-Walls

1963 ◽  
Vol s3-104 (68) ◽  
pp. 495-504
Author(s):  
NANCY J. LANE
Keyword(s):  
Free Surface ◽  
Surface Area ◽  
Body Surface ◽  
Body Wall ◽  
Free Cell ◽  
The Body ◽  
Outer Cell ◽  
Lamellar Bodies ◽  
Cell Surfaces ◽  
Histochemical Tests

In Helix aspersa the ‘cuticle’ on the free surface of the external epithelial cells of the optic tentacles has been shown to consist of a layer of microvilli. Microvilli are also present in the same species on the free cell borders of the body-wall, and in the slug Arion hortensis, on the outer cell surfaces of the external epithelium. In all three cases the microvilli are arranged in a hexagonal pattern. There are indications that branching may possibly occur. The microvilli have granular cores with cross- and longitudinal-striations and there are fibrillar connexions between their tips. On the tentacular and body surfaces of H. aspersa, the microvilli increase the surface area 15 and 12 times, respectively. On A. hortensis the increase in surface area is only 4 times. In H. aspersa, beneath the microvilli on the tips of the optic tentacles there is a layer, about 3 to 4 µ deep, composed of vertical, horizontal, and tangential fibres. Some of these fibres are attached to lamellar bodies, which may have a lipid content. Granules are also found among the fibres. Further, a greater depth of cuticle is found to be present on the tips of the inferior tentacles of H. aspersa than on their sides; this seems to indicate that a fibrillar layer, similar to that on the optic tentacles, may lie beneath the cuticle of microvilli on the tips of the inferior tentacles. A thicker cuticle is also found on the tips of the optic tentacles in other stylommatophoran pulmonates. It has not been found possible to ascertain whether the fibrillar layer is intracellular or extracellular, although the evidence points to the latter. Histochemical tests indicate that mucopolysaccharide is present on the surface of the cuticle. Electron micrographs show a granular precipitate caught on and between the fibrillae connecting the tips of the microvilli. It is suggested that the function of the microvilli is to hold the mucous secretions on the body-surface, which would give protection to the animals.

scholarly journals Study of Wire Deformation Characterization and Size Effects during the Micro-Flat-Rolling Process

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 405 ◽  
Author(s):  
Haibo Xie ◽  
Ken-ichi Manabe ◽  
Zhengyi Jiang
Keyword(s):  
Surface Roughness ◽  
Contact Area ◽  
Rolling Process ◽  
Lateral Spread ◽  
Curvature Radius ◽  
Element Simulation ◽  
Flat Rolling ◽  
Set Up ◽  
Rolling Deformation

A comprehensive research on the flat rolling deformation characterization of microwire has been conducted systematically through finite element simulation and testified by the results from the experimental analysis. The obtained results are compared in terms of lateral spread, geometrical characteristic, contact area width and surface roughness considering the effects of pass reduction and initial wire diameter. The size effect has been identified and surface layer modeling has been set up based on surface grain share and grain size distribution. The numerical method combined with varied flow stress has been verified by experimental value with a maximum difference of 3.7% for the 1.5 mm wire. With the increase of the height reduction, the curvature radius is decreased while the lateral spread and contact area width are increased. Surface roughness evolution in the range of 0.52–0.85 µm for the rolled wire has also been investigated.

scholarly journals The Analysis of the Cold Flat Rolling Process by Salf Program

2017 ◽  
Vol 20 (3) ◽  
pp. 646-652
Author(s):  
Gilberto Thiago de Paula Costa ◽  
Carlos Augusto dos Santos
Keyword(s):  
Rolling Process ◽  
Flat Rolling

Assessment of the free surface area of magnesia-supported magnesium ferrite particles using selective oxygen chemisorption

1992 ◽  
Vol 27 (2) ◽  
pp. 343-350 ◽  
Author(s):  
D. E. Stobbe ◽  
F. R. Van Buren ◽  
A. J. Orbons ◽  
A. J. Van Dillen ◽  
J. W. Geus
Keyword(s):  
Free Surface ◽  
Surface Area ◽  
Magnesium Ferrite ◽  
Oxygen Chemisorption ◽  
Free Surface Area
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