scholarly journals RF-ICP Thermal Plasma for Thermoplastic Waste Pyrolysis Process with High Conversion Yield and Tar Elimination

Processes ◽  
2020 ◽  
Vol 8 (3) ◽  
pp. 281
Author(s):  
Mohamed Aboughaly ◽  
Hossam A. Gabbar ◽  
Vahid Damideh ◽  
Isaac Hassen

This paper demonstrates an RF thermal plasma pyrolysis reaction apparatus that achieves 89 wt.% reaction conversion yield with no tar content. The demonstrated experimental apparatus consists of a 1100 W RFVII Inc. (104 Church St, Newfield, NJ 08344, United States) @ 13.56 MHz RF thermal plasma generator, a Navio matching network, intelligent feedback controller, and an 8-turn copper RF-ICP torch embedded in a 12 L thermochemical reactor. The intelligent feedback controller optimizes the thermal performance based on feedback signals from three online gas analyzers: CO, CO2 and NOx. The feedback controller output signal controls the RF thermal plasma torch current that provides real-time temperature control. The proposed reaction system achieves precise temperature profiles for both pyrolysis and gasification as well as increases end-product yield and eliminates undesired products such as tar and char. The identified hydrocarbon liquid mixture is 90 wt.% gasoline and 10 wt.%. diesel. The 8-turn RF-ICP thermal plasma torch has an average heating rate of +35 °C/min and a maximum operating temperature of 2000 °C and is able to sustain stable flame for more than 30 min. The reaction operating parameters are (550–990 °C τ = 30 min for pyrolysis and (1300 °C τ = 1 sec) for the gasification process. The identified hydrocarbon liquid products are 90 wt.% of a n-butyl-benzene (C6H5C4H9) and oluene (C7H8) mixture with less than 10 wt.% decane diesel fuel (C10 H22). Comsol simulation is used to assess the RF-ICP thermal plasma torch’s thermal performance.

Author(s):  
Alejandro Martiz ◽  
Zoltán Károly ◽  
Eszter Bódis ◽  
Péter Fazekas ◽  
Miklós Mohai ◽  
...  

Synthesis of zirconium carbide (ZrC) powder was investigated applying a non-conventional atmospheric radiofrequency (RF) thermal plasma process. In one case, zirconium dioxide (ZrO2) was reacted with solid carbon or with methane with varying molar ratio. In the other, zirconium-propoxide (NZP), containing both constituents, was thermally decomposed in the Ar plasma. Temperature-dependent thermodynamic analysis was performed in the 500-5500 K temperature range to estimate the formation of possible equilibrium products for each reaction stoichiometry. Broad temperature range exists for the stability of solid ZrC for each explored reaction system. In accordance with this prediction, X-ray diffraction studies detected the ZrC as the major phase in all the prepared powders. The yield of particular runs ranged from 39 % to 98 %. Practically, full conversion was typical for the case of NZP precursor, however only partial conversion could be detected in ZrO2 reactions. The average particle size of the powders falls between 10 nm and 100 nm depending on the type of the reaction systems (either calculated from the specific surface area or derived from broadening the XRD reflections). The transmission electron micrographs indicated mostly globular shape of the nanosize particles. Quantitative analysis of the surface of the powders by X-ray photoelectron spectroscopy revealed the presence of oxygen and carbon. Evaluating the spectra of the powders prepared from NZP, and taking in the account its spherical shape, a ZrC core covered by a very thin (≈1.0 nm) ZrO2 layer may be accounted for the measured oxygen and a thicker carbonaceous layer.


Author(s):  
Kyu-Hang Lee ◽  
Myung-Sun Shin ◽  
Sun-Yong Choi ◽  
Seok-Kyun Song ◽  
Seong-In Kim ◽  
...  

2015 ◽  
Vol 2015 ◽  
pp. 1-6
Author(s):  
Min-Kyeong Song ◽  
Mi-Yeon Lee ◽  
Jun-Ho Seo ◽  
Min-Ho Kim ◽  
Shi-Young Yang

High crystalline Al-doped ZnO (AZO) nanopowders were prepared by in-flight treatment of ZnO and Al2O3in Radio-Frequency (RF) thermal plasma. Micron-sized (~1 μm) ZnO and Al2O3powders were mixed at Al/Zn ratios of 3.3 and 6.7 at.% and then injected into the RF thermal plasma torch along the centerline at a feeding rate of 6.6 g/min. The RF thermal plasma torch system was operated at the plate power level of ~140 kVA to evaporate the mixture oxides and the resultant vapor species were condensed into solid particles by the high flow rate of quenching gas (~7000 slpm). The FE-SEM images of the as-treated powders showed that the multipod shaped and the whisker type nanoparticles were mainly synthesized. In addition, these nanocrystalline structures were confirmed as the single phase AZO nanopowders with the hexagonal wurtzite ZnO structure by the XRD patterns and FE-TEM results with the SAED image. However, the composition changes of 0.3 and 1.0 at.% were checked for the as-synthesized AZO nanopowders at Al/Zn ratios of 3.3 and 6.7 at.%, respectively, by the XRF data, which can require the adjustment of Al/Zn in the mixture precursors for the applications of high Al doping concentrations.


2013 ◽  
Vol 22 (2) ◽  
pp. 66-78 ◽  
Author(s):  
Seok-Kyun Song ◽  
Byungkoo Son ◽  
Byunghoon Kim ◽  
Moonwon Lee ◽  
Myungsun Sin ◽  
...  

2006 ◽  
Vol 518 ◽  
pp. 211-216
Author(s):  
B. Todorović-Marković ◽  
Z. Marković ◽  
I. Mohai ◽  
Z.M. Nikolić ◽  
Z. Farkas ◽  
...  

In this paper, report on fullerene formation in a radio-frequency (RF) thermal plasma reactor has been presented. In order to determine the degree of evaporation of the graphite precursor used, analysis of SEM micrographs of deposited soot in different parts of RF reactor has been made. It was found that the degree of graphite evaporation and fullerene yield varied depending on the distance from the plasma torch nozzle. Carbon concentration and rotational temperature of C2 radicals in plasma flame have been calculated as well. The concentration of C2 radicals in plasma flame, which participated in fullerene formation, was in the range of (1.75-3.88)×1020 m-3.


2013 ◽  
Vol 50 (7) ◽  
pp. 495-501 ◽  
Author(s):  
Keitaro Nakamura ◽  
Akihiro Kinoshita ◽  
Shu Watanabe ◽  
Naohito Uemura ◽  
Kiyoshi Takahashi

Chemosphere ◽  
2017 ◽  
Vol 167 ◽  
pp. 396-405 ◽  
Author(s):  
Avinash S. Bansode ◽  
Supriya E. More ◽  
Ejaz Ahmad Siddiqui ◽  
Shruti Satpute ◽  
Absar Ahmad ◽  
...  

2021 ◽  
Author(s):  
Akash Yadav ◽  
Mayank Kumar ◽  
Satyananda Kar ◽  
Sujay Karmakar ◽  
Nitin B Lal

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