scholarly journals Unsteady Flow Process in Mixed Waterjet Propulsion Pumps with Nozzle Based on Computational Fluid Dynamics

Processes ◽  
2019 ◽  
Vol 7 (12) ◽  
pp. 910 ◽  
Author(s):  
Can Luo ◽  
Hao Liu ◽  
Li Cheng ◽  
Chuan Wang ◽  
Weixuan Jiao ◽  
...  

The unsteady flow process of waterjet pumps is related to the comprehensive performance and phenomenon of rotating stall and cavitation. To analyze the unsteady flow process on the unsteady condition, a computational domain containing nozzle, impeller, outlet guide vane (OGV), and shaft is established. The surface vortex of the blade is unstable at the valley point of the hydraulic unstable zone. The vortex core and morphological characteristics of the vortex will change in a small range with time. The flow of the best efficiency point and the start point of the hydraulic unstable zone on each turbo surface is relatively stable. At the valley point of the hydraulic unstable zone, the flow and pressure fields are unstable, which causes the flow on each turbo surface to change with time. The hydraulic performance parameters are measured by establishing the double cycle test loop of a waterjet propulsion device compared with numerical simulated data. The verification results show that the numerical simulation method is credible. In this paper, the outcome is helpful to comprehend the unsteady flow mechanism in the pump of waterjet propulsion devices, and improve and benefit their design and comprehensive performance.

1994 ◽  
Author(s):  
S. Fan ◽  
B. Lakshminarayana

The unsteady pressure and boundary layers on a turbomachinery blade row arising from periodic wakes due to upstream blade rows are investigated in this paper. A time accurate Euler solver has been developed using an explicit four-stage Runge-Kutta scheme. Two dimensional unsteady non-reflecting boundary conditions are used at the inlet and the outlet of the computational domain. The unsteady Euler solver captures the wake propagation and the resulting unsteady pressure field, which is then used as the input for a 2-D unsteady boundary layer procedure to predict the unsteady response of blade boundary layers. The boundary layer code includes an advanced k-ε model developed for unsteady turbulent boundary layers. The present computational procedure has been validated against analytic solutions and experimental measurements. The validation cases include unsteady inviscid flows in a flat plate cascade and a compressor exit guide vane (EGV) cascade, unsteady turbulent boundary layer on a flat plate subject to a traveling wave, unsteady transitional boundary layer due to wake passing and unsteady flow at the mid-span section of an axial compressor stator. The present numerical procedure is both efficient and accurate in predicting the unsteady flow physics resulting from wake/blade-row interaction, including wake induced unsteady transition of blade boundary layers.


Author(s):  
Senthil K. Krishnababu

Abstract An investigation is presented into the computation of rotating stall in an industrial gas turbine compressor using a hybrid whole annulus and single passage computational domain. The objective of this investigation is to demonstrate the use of large-scale unsteady computations with quicker turn-around times in the design cycle to develop and evaluate several variable guide vane schedules and/or bleed settings. This means that subsequent engine test campaign could be carried out with significantly lower test matrix size in terms of the number of variable guide vane schedules and/or the handling bleed settings thus reducing the overall development time and cost. Rotating stall that was measured and characterised during a previous compressor rig test (Krishnababu, et al. [1]) were successfully predicted by large-scale unsteady computations using TurboStream. The predicted number of stall cells and their speed agreed closely with the test data. The methodology validated was applied to predict and mitigate the rotating stall in the development of a compressor for a new gas turbine engine. Using this approach, it was possible to define bleed control system that ensured stall free operation.


2017 ◽  
Vol 61 (2) ◽  
pp. 94 ◽  
Author(s):  
Sandro Erne ◽  
Gernot Edinger ◽  
Anton Maly ◽  
Christian Bauer

This work presents the assessment of the mean flow field and low frequency disturbances in the stay vane channel of a model pump turbine using transient numerical simulations and LDV-based measurements. The focus is laid on transient CFD simulations of characteristic flow states in the stay vane channel when operating at off-design conditions in pump mode. Experimental and numerical investigations obtained a shifting velocity distribution between the shroud and hub of the distributor when continuously increasing the discharge in the part-load range. Simulations captured the occurrence of this changing flow state in the stay vane channel reasonably well. A further increase of the discharge showed a uniformly redistributed mean flow of both hub and shroud side. Monitoring points and integral quantities from measurements and transient simulations were used to interpret the development of transient flow patterns in the stay vane channel at the operating point of strongest asymmetrical flow. During simulation and measurement, a dominant rotating stall inception was observed near the design flow of the pump turbine. At this point where the stall becomes severe, a high level of correlation between the signals of the upper and lower stalled flow in the stay vane channel was calculated. Further simulations for different guide vane positions predicted a strong influence of the guide vane position on the structure of rotating stall.


Author(s):  
Youn-Sung Kim ◽  
Hyeon-Seok Shim ◽  
Kwang-Yong Kim

This study aims to evaluate effects of blade pitch and inlet guide vane (IGV) angle on the performance characteristics of a submersible axial-flow pump. According to the results of the previous study, the efficiency at the design and over-load conditions were significantly affected by the angle of IGV due to change in the incidence angle. To investigate the interactional effects of IGV and blade angle are analyzed using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. The hexahedral grids are used in the computational domain and a grid-dependency test is performed to obtain an optimal number of the grids. In this study, combinations of three different blade angles and two different IGV angles are tested. Adjusting angle of IGV increases the total pressure of the pump with a blade pitch increase, which can increase the efficiency of the pump in operating range.


Author(s):  
Senthil Krishnababu ◽  
Vili Panov ◽  
Simon Jackson ◽  
Andrew Dawson

Abstract In this paper, research that was carried out to optimise an initial variable guide vane schedule of a high-pressure ratio, multistage axial compressor is reported. The research was carried out on an extensively instrumented scaled compressor rig. The compressor rig tests carried out employing the initial schedule identified regions in the low speed area of the compressor map that developed rotating stall. Rotating stall regions that caused undesirable non-synchronous vibration of rotor blades were identified. The variable guide vane schedule optimisation carried out balancing the aerodynamic, aero-mechanical and blade dynamic characteristics gave the ‘Silent Start’ variable guide vane schedule, that prevented the development of rotating stall in the start regime and removed the non-synchronous vibration. Aerodynamic performance and aero-mechanical characteristics of the compressor when operated with the initial schedule and the optimised ‘Silent Start’ schedule are compared. The compressor with the ‘Silent Start’ variable guide vane schedule when used on a twin shaft engine reduced the start time to minimum load by a factor of four and significantly improved the operability of the engine compared to when the initial schedule was used.


2019 ◽  
Vol 25 (18) ◽  
pp. 2509-2522 ◽  
Author(s):  
Xiuli Wang ◽  
Yonggang Lu ◽  
Rongsheng Zhu ◽  
Yuanyuan Zhao ◽  
Qiang Fu

The idling characteristic of the reactor coolant pump is one of the important indicators for the safe operation of the nuclear power system. The idling transition process of the reactor coolant pump under the power failure accident condition belongs to the transient flow process. During most of the time of the idling transition process, the parameters of flow, rotating speed, and head are all nonlinear changes, and the study of the idling change law is extremely difficult. This paper introduces the nonlinear inertia transient phase of the reactor coolant pump and the principle of wavelet analysis. Based on the experimental results of the idling transition process, the polynomial fitting of the flow curve and the rotating speed curve is fitted, and the idling transient equation is established which is a boundary condition for computational fluid dynamics simulation of the nonlinear idling transient stage of the reactor coolant pump with different types of guide vanes. The signal fluctuation of pressure pulsation time-domain change at the volute outlet in different sub-bands is analyzed by means of a fast, discrete wavelet transform, and the effects of different vane optimizations in different idling stages are analyzed. It was found that the pressure fluctuation amplitude of each sub-frequency range of pump outlet in the model of the shunt guide vane is significantly smaller than that of the normal guide vane.


Author(s):  
Benjamin Megerle ◽  
Timothy Stephen Rice ◽  
Ivan McBean ◽  
Peter Ott

Non-synchronous excitation under low volume operation is a major risk to the mechanical integrity of last stage moving blades (LSMBs) in low-pressure (LP) steam turbines. These vibrations are often induced by a rotating aerodynamic instability similar to rotating stall in compressors. Currently extensive validation of new blade designs is required to clarify whether they are subjected to the risk of not admissible blade vibration. Such tests are usually performed at the end of a blade development project. If resonance occurs a costly redesign is required, which may also lead to a reduction of performance. It is therefore of great interest to be able to predict correctly the unsteady flow phenomena and their effects. Detailed unsteady pressure measurements have been performed in a single stage model steam turbine operated with air under ventilation conditions. 3D CFD has been applied to simulate the unsteady flow in the air model turbine. It has been shown that the simulation reproduces well the characteristics of the phenomena observed in the tests. This methodology has been transferred to more realistic steam turbine multi stage environment. The numerical results have been validated with measurement data from a multi stage model LP steam turbine operated with steam. Measurement and numerical simulation show agreement with respect to the global flow field, the number of stall cells and the intensity of the rotating excitation mechanism. Furthermore, the air model turbine and model steam turbine numerical and measurement results are compared. It is demonstrated that the air model turbine is a suitable vehicle to investigate the unsteady effects found in a steam turbine.


1959 ◽  
Vol 81 (1) ◽  
pp. 24-28 ◽  
Author(s):  
Robert C. Dean

It is shown that work can be done on, or by, a fluid in a frictionless flow process only if the flow is unsteady. The implications of this conclusion in the analysis of fluid machinery, and provisions which must be made in analysis to account for unsteady flow, are discussed.


Author(s):  
A. T. Sriram

Abstract Combustor pre-diffuser is an important element connecting the compressor and combustor. The design of pre-diffuser should be in such a way that the flow velocity to be within allowable limit to hold the flame in the combustor and also it should recover pressure with less amount of total pressure loss. The general practice is to design the compressor and combustor separately for their performance. However, integrated design of outlet guide vanes and pre-diffuser is given importance, on nowadays, to improve the overall performance. Basically, the outlet guide vane blades are modified to improve the performance. In the present work, numerical simulations studies have been carried out for a well-known high speed compressor, NASA Stage 37, to identify the influence of blade parameters. The computational domain consists of compressor rotor, stator and combustor pre-diffuser. The stator blades serve as outlet guide vanes. In literature, studies were shown that there is improvement in introducing blade sweep. Also, blade lean was shown some advantages for the case of a pre-diffuser with axial inlet and radial outlet with flow turning. However, in the present case of axial inlet and axial outlet, blade lean has not shown improvement in the performance. A diffuser showing slightly unstable condition in the conventional design, Area Ratio (AR) of 1.5 in the present case, has shown improvement with the presence of blade sweep.


Water ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 2426
Author(s):  
Xue ◽  
Liu ◽  
Lu ◽  
Gao ◽  
Meng

The rotating stall is an unstable flow phenomenon of pump turbines in pump mode, which is of increasing concern to scientists and engineers working on pump turbines. However, at present, various studies are carried out based on CFD (computational fluid dynamics) simulation, while directly measured data and experimental research on flow fields are seldom reported. By utilizing PIV (particle image velocimetry) measuring equipment, the flow field within the guide vane zone of a low specific speed pump turbine in pump mode was measured. By measuring and analyzing the transient flow field, the evolutionary process of the rotating stall within the guide vane passages was determined. We found that for all three tested guide vane openings, regardless of whether the positive slope appeared or not, a pre-stall operating point was found for each opening in the process of decreasing the flow rate. The analysis of the loss within the flow field indicated that the dissipation-induced loss increased greatly after the rotating stall appeared. The pump performance curves at the three guide vane openings showed an inflection at the pre-stall point. When the flow rate is larger than that of the pre-stall point, the head of the pump turbine dramatically increases as the flow rate decreases. However, when the flow rate is smaller than the pre-stall point, such increases noticeably slows down.The research results showed that whether the positive slope on the pump performance curve occurred or not, instability caused by the rotating stall should be of great concern.


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