scholarly journals Development of a Numerical Model for a Compact Intensified Heat-Exchanger/Reactor

Processes ◽  
2019 ◽  
Vol 7 (7) ◽  
pp. 454 ◽  
Author(s):  
He ◽  
Li ◽  
Han ◽  
Cabassud ◽  
Dahhou
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Exchanger ◽  
Numerical Model ◽  
Chemical Engineering ◽  
Fault Tolerant ◽  
Exothermic Reaction ◽  
Plug Flow ◽  
Chemical Reactor ◽  
High Heat Transfer

A heat-exchanger/reactor (HEX reactor) is a kind of plug-flow chemical reactor which combines high heat transfer ability and chemical performance. It is a compact reactor designed under the popular trend of process intensification in chemical engineering. Previous studies have investigated its characteristics experimentally. This paper aimed to develop a general numerical model of the HEX reactor for further control and diagnostic use. To achieve this, physical structure and hydrodynamic and thermal performance were studied. A typical exothermic reaction, which was used in experiments, is modeled in detail. Some of the experimental data without reaction were used for estimating the heat transfer coefficient by genetic algorithm. Finally, a non-linear numerical model of 255 calculating modules was developed on the Matlab/Simulink platform. Simulations of this model were done under conditions with and without chemical reactions. Results were compared with reserved experimental data to show its validity and accuracy. Thus, further research such as fault diagnosis and fault-tolerant control of this HEX reactor could be carried out based on this model. The modeling methodology specified in this paper is not restricted, and could also be used for other reactions and other sizes of HEX reactors.

scholarly journals The Fault Tolerant Control Design of an Intensified Heat-Exchanger/Reactor Using a Two-Layer, Multiple-Model Structure

Sensors ◽  
2020 ◽  
Vol 20 (17) ◽  
pp. 4888
Author(s):  
Menglin He ◽  
Zetao Li ◽  
Boutaib Dahhou ◽  
Michel Cabassud
Keyword(s):  
Heat Exchanger ◽  
Chemical Engineering ◽  
Unscented Kalman Filter ◽  
Fault Tolerant ◽  
Fault Tolerant Control ◽  
Fault Detection And Isolation ◽  
Model Structure ◽  
Multiple Model ◽  
High Heat Transfer ◽  
Highly Nonlinear

The heat-exchanger/reactor (HEX reactor) is a kind of plug-flow chemical reactor which combines high heat transfer ability with good chemical performances. It was designed under the popular trend of process intensification in chemical engineering. Previous studies have investigated its characteristics and developed its nominal model. This paper is concerned with its fault tolerant control (FTC) applications. To avoid the difficulties and nonlinearities of this HEX reactor under chemical reactions, a two-layer, multiple-model structure is proposed for designing the FTC scheme. The first layer focuses on representing the nonlinear system with a bank of local linear models while the second layer uses model banks for approaching faulty situations. Model banks are achieved by system identification, and the corresponding controller banks are designed using model predictive control (MPC). The unscented Kalman filter (UKF) is introduced to estimate the states and form the fault detection and isolation (FDI) section. Finally, the FTC simulation and validation results are presented. The idea of a two-layer, multiple-model structure presents a general framework for FTC design of complex and highly nonlinear systems, such as the HEX reactor, whose mathematical model has been created. It implements the design process in an unusual way and is also worth trying on other cases.

scholarly journals Experimental analysis and ANN prediction on performances of finned oval-tube heat exchanger under different air inlet angles with limited experimental data

Open Physics ◽  
2020 ◽  
Vol 18 (1) ◽  
pp. 968-980
Author(s):  
Xueping Du ◽  
Zhijie Chen ◽  
Qi Meng ◽  
Yang Song
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Exchanger ◽  
Correlation Equation ◽  
Tube Heat Exchanger ◽  
Flow Friction ◽  
Air Inlet ◽  
Comparison Results ◽  
Wide Range ◽  
Oval Tube

Abstract A high accuracy of experimental correlations on the heat transfer and flow friction is always expected to calculate the unknown cases according to the limited experimental data from a heat exchanger experiment. However, certain errors will occur during the data processing by the traditional methods to obtain the experimental correlations for the heat transfer and friction. A dimensionless experimental correlation equation including angles is proposed to make the correlation have a wide range of applicability. Then, the artificial neural networks (ANNs) are used to predict the heat transfer and flow friction performances of a finned oval-tube heat exchanger under four different air inlet angles with limited experimental data. The comparison results of ANN prediction with experimental correlations show that the errors from the ANN prediction are smaller than those from the classical correlations. The data of the four air inlet angles fitted separately have higher precisions than those fitted together. It is demonstrated that the ANN approach is more useful than experimental correlations to predict the heat transfer and flow resistance characteristics for unknown cases of heat exchangers. The results can provide theoretical support for the application of the ANN used in the finned oval-tube heat exchanger performance prediction.

scholarly journals Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness

2016 ◽  
Vol 37 (4) ◽  
pp. 137-159 ◽  
Author(s):  
Rafał Andrzejczyk ◽  
Tomasz Muszyński
Keyword(s):  
Heat Transfer ◽  
Surface Modification ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Helical Structure ◽  
Nuclear Industry ◽  
Helical Coil ◽  
Tube Heat Exchanger ◽  
High Heat Transfer ◽  
Coil Heat

Abstract The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.

Heat Transfer Performance of Aluminum Foams

2011 ◽  
Vol 133 (6) ◽  
Author(s):  
Simone Mancin ◽  
Claudio Zilio ◽  
Luisa Rossetto ◽  
Alberto Cavallini
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Pressure Drop ◽  
Fluid Dynamic ◽  
Foam Core ◽  
Aluminum Foams ◽  
Experimental Heat ◽  
High Heat Transfer ◽  
Experimental Heat Transfer ◽  
Core Height

Because of their interesting heat transfer and mechanical properties, metal foams have been proposed for several different applications, thermal and structural. This paper aims at pointing out the effective thermal fluid dynamic behavior of these new enhanced surfaces, which present high heat transfer area per unit of volume at the expense of high pressure drop. The paper presents the experimental heat transfer and pressure drop measurements relative to air flowing in forced convection through four different aluminum foams, when electrically heated. The tested aluminum foams present 5, 10, 20 and 40 PPI (pores per inch), porosity around 0.92–0.93, and 0.02 m of foam core height. The experimental heat transfer coefficients and pressure drops have been obtained by varying the air mass flow rate and the electrical power, which has been set at 25.0 kW m−2, 32.5 kW m−2, and 40.0 kW m−2. The results have been compared against those measured for 40 mm high samples, in order to study the effects of the foam core height on the heat transfer. Moreover, predictions from two recent models are compared with heat transfer coefficient and pressure drop experimental data. The predictions are in good agreement with experimental data.

Simple Model of Boiling Heat Transfer on Tubes in Large Pools

1997 ◽  
Vol 119 (2) ◽  
pp. 376-379 ◽  
Author(s):  
Y. Parlatan ◽  
U. S. Rohatgi
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Flux ◽  
Heat Exchanger ◽  
Atmospheric Pressure ◽  
Boiling Heat Transfer ◽  
Saturation Temperature ◽  
Flow Dynamics ◽  
Simple Method ◽  
Vertical Tubes

A simple method has been developed to model boiling heat transfer from a heat exchanger to pools using the experimental data available in the literature without modeling the flow dynamics of the pool. In this approach the heat flux outside vertical tubes is expressed as a function of outside wall temperature of the tubes and saturation temperature of the pool at or near atmospheric pressure.

Development of an efficient numerical model and analysis of heat transfer performance for borehole heat exchanger

2020 ◽  
Vol 152 ◽  
pp. 189-197 ◽  
Author(s):  
Xiaohui Yu ◽  
Hongwei Li ◽  
Sheng Yao ◽  
Vilhjalmur Nielsen ◽  
Alfred Heller
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Numerical Model ◽  
Heat Transfer Performance ◽  
Transfer Performance ◽  
Borehole Heat Exchanger

scholarly journals An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers

2010 ◽  
Vol 132 (11) ◽  
Author(s):  
M. J. White ◽  
G. F. Nellis ◽  
S. A. Klein ◽  
W. Zhu ◽  
Y. Gianchandani
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Numerical Model ◽  
Heat Exchangers ◽  
Perforated Plate ◽  
Plate Heat Exchanger ◽  
Internal Temperature ◽  
Perforated Plates ◽  
Axial Conduction ◽  
Plate Heat

Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

Correlation Investigation of Condensation Heat Exchanger Design for Secondary Passive Cooling System

2012 ◽  
Author(s):  
Hee Joon Lee ◽  
Han-Ok Kang ◽  
Tae-Ho Lee ◽  
Cheon-Tae Park
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Exchanger ◽  
Cooling System ◽  
Condensation Heat Transfer ◽  
Passive Cooling ◽  
Heat Transfer Correlation ◽  
Data Set ◽  
Heat Exchanger Design ◽  
Passive Cooling System

Recently vertical or horizontal type condensation heat exchangers are being studied for the application to secondary passive cooling system of nuclear plants. To design vertical condensation heat exchanger in water pool, a thermal sizing program of condensation heat exchanger, TSCON (Thermal Sizing of CONdenser) was developed in KAERI (Korea Atomic Energy Research Institute). In this study, condensation heat transfer correlation of TSCON is evaluated with the existing experimental data set to design condensation heat exchanger without non-condensable gas (pure steam condensation). From the investigation of the existing condensation heat transfer correlation to the existing experimental data, the improved Shah correlation showed most satisfactory results for the heat transfer coefficient and mass flow rate in a heat exchanger in both subcooled and saturated water pools without the presence of non-condensable gas.

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