scholarly journals Experimental and Numerical Analysis of Low-Velocity Impact of Carbon Fibre-Based Non-Crimp Fabric Reinforced Thermoplastic Composites

Polymers ◽  
2021 ◽  
Vol 13 (21) ◽  
pp. 3642
Author(s):  
Muhammad Ameerul Atrash Mohsin ◽  
Lorenzo Iannucci ◽  
Emile S. Greenhalgh

There has been a lot of interest in understanding the low-velocity impact (LVI) response of thermoplastic composites. However, little research has focussed on studying the impact behaviour of non-crimp fabric (NCF)-based fibre reinforced thermoplastic composites. The purpose of this study was to evaluate the LVI responses of two types of non-crimp fabric (NCF) carbon fibre reinforced thermoplastic laminated composites that have been considered attractive in the automotive and aerospace industry: (i) T700/polyamide 6.6 (PA6.6) and (ii) T700/polyphenylene sulphide (PPS). Each carbon/thermoplastic type was impacted at three different energy levels (40, 100 and 160 J), which were determined to achieve three degrees of penetrability, i.e., no penetration, partial penetration and full penetration, respectively. Two distinct non-destructive evaluation (NDE) techniques ((i) ultrasonic C-scanning and (ii) X-ray tomography) were used to assess the extent of damage after impact. The laminated composite plates were subjected to an out-of-plane, localised impact using an INSTRON® drop-weight tower with a hemispherical impactor measuring 16 mm in diameter. The time histories of force, deflection and velocity are reported and discussed. A nonlinear finite element model of the LVI phenomenon was developed using a finite element (FE) solver LS-DYNA® and validated against the experimental observations. The extent of damage observed and level of impact energy absorption calculated on both the experiment and FE analysis are compared and discussed.

2017 ◽  
Vol 25 (9) ◽  
pp. 677-682 ◽  
Author(s):  
Faruk Elaldi ◽  
Busra Baykan ◽  
Can Akto

For the last three decades, composites have become very preferable materials to be used in the automotive industry, structural parts of aircraft and military systems and spacecraft, due to their high strength and modulus. Composite materials are sometimes exposed to invisible or visible damage due to impact loading during their service life. In this study, the effect of impactor geometry with four different contact surfaces on woven carbon fibre-reinforced composite plates having three different thicknesses are investigated. In the first stage, composite plates were manufactured with the ply orientations of [45/-45/0/90/45/-45]2s, [45/-45/0/90/45/-45]3s, [45/-45/0/90/45/-45]4s based on conventional usage. In the second stage, carbon fibre-reinforced composite test panels were exposed to low velocity impact tests to obtain force-time, energy-time and force-displacement curves. Finally, semi and full penetration of composite panels and damage magnitude were determined. It was found that the impactor geometries with lower contact surfaces such as conical and ogive types were much more penetrative on composite plates than the other geometries, but they caused larger damage area in the vicinity of the impact point.


2016 ◽  
Vol 87 (16) ◽  
pp. 1938-1952 ◽  
Author(s):  
Chao Zhi ◽  
Hairu Long ◽  
Fengxin Sun

The aim of this research was to investigate the low-velocity impact properties of syntactic foam reinforced by warp-knitted spacer fabric (SF-WKSF). In order to discuss the effect of warp-knitted spacer fabric (WKSF) and hollow glass microballoon parameters on the impact performance of composites, eight different kinds of SF-WKSF samples were fabricated, including different WKSF surface layer structures, different spacer yarn diameters and inclination-angles, different microballoon types and contents. The low-velocity impact tests were carried out on an INSTRON 9250 HV drop-weight impact tester and the impact resistances of SF-WKSF were analyzed; it is indicated that most SF-WKSF specimens show higher peak impact force and major damage energy compared to neat syntactic foam. The results also demonstrate that the surface layer structure, inclination-angle of the spacer yarn and the volume fraction and type of microballoon have a significant influence on the low-impact performance of SF-WKSF. In addition, a finite element analysis finished with ANSYS/LS-DYNA and LS-PrePost was used to simulate the impact behaviors of SF-WKSF. The results of the finite element analysis are in agreement with the experimental results.


2014 ◽  
Vol 629 ◽  
pp. 503-506 ◽  
Author(s):  
Al Emran Ismail ◽  
M.A. Hassan

This paper presents the experimental investigations on the low velocity impact response of woven kenaf fiber reinforced composites. Kenaf yarns are weaved with an orientation of 00 of warp and 900 of weft to form woven kenaf mat. Three woven kenaf mats are stacked together to achieve the specified sequences. The woven stacked kenaf mats are hardened with polymeric resin and compressed to squeeze off any excessive resin and to minimize voids content. The hardened composite plates are perforated using different impact velocities. Impact responses of the composite plates are examined according to stacking sequences, impact velocities and fragmentation patterns. According to the present results, the impact strength is strongly related with the impact velocity. If higher impact velocity is used, the performances of load bearing are reduced. It is obvious that no significant features of composite fragmentations occurred from the perforated holes. However, relatively larger area of mechanical damages is found distributed around the holes, indicating the capability of composites to absorb energy effectively.


2013 ◽  
Vol 774-776 ◽  
pp. 1242-1249 ◽  
Author(s):  
Albert U. Ude ◽  
Ahmad K. Ariffin ◽  
Che H. Azhari

This paper describes the result of an experimental investigation on the impact damage on woven natural silk/epoxy composite face-sheet and PVC foam core sandwich panel. The test panels were prepared by hand-lay-up method. The low-velocity impact response of the composites sandwich panels is studied at three energy levels of 32, 48, and 64 joule respectively. The focus is to investigate damage initiation, damage propagation, and mechanisms of failure. It was observed that absorption energy capability decreased as impact energy increased. There was deflection on each impact load configuration at some point but their margin was insignificant. Physical examination of the specimen show that damage areas increased with increase in impact load. The novelty of this research is the use of woven natural silk fabric as a reinforcement fibre.


2015 ◽  
Vol 1115 ◽  
pp. 523-526
Author(s):  
Ziamah B. Buang ◽  
S.M. Kashif

Composite materials that have low weight and high strength properties are currently one of the promising materials for a vehicle’s body. However, the effect of low velocity impact on composite may cause failure through matrix cracking, fibre breakage and delamination which may reduce the structure strength. Low velocity impact can be analysed either by experimentation or numerical simulation. Numerical simulation which is also known as finite element analysis can show the degradation of the composite structure properties after an impact loading condition without doing any experimentation. Thus, in this paper, LS-DYNA is the finite element analysis software that is used to simulate a low velocity impact on composite structures.


2021 ◽  
Author(s):  
Kasım Karataş ◽  
Okan Özdemir

Honeycomb structures are used where the weight to strength ratio is important. They are also preferred to absorb the energy from the blows received. In this study, low velocity impact behavior of aluminum honeycomb composites with different core thicknesses were investigated. Aluminum honeycombs used in this study are AL3003 honeycombs of 10 mm and 15 mm thicknesses. Glass fiber reinforced epoxy sheets with a thickness of 2 mm were used as the surface sheet material. Composite plates were produced by vacuum infusion method. The upper and lower face plates were cut in dimensions of 100x100 mm. The cut plates were attached to the core material with adhesive and a sandwich structure was formed. After bonding, low velocity impact tests were performed on these test samples at 40J, 100J and 160J energy levels using the composite CEAST Fractovis Plus impact testing machine. According to the results obtained from the impact tests, at higher energy levels, 15 mm thick composites have 10-15% higher energy absorption capacity than 10 mm.


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3990 ◽  
Author(s):  
Riming Tan ◽  
Jifeng Xu ◽  
Wei Sun ◽  
Zhun Liu ◽  
Zhidong Guan ◽  
...  

The effect of matrix cracking on the delamination morphology inside carbon fiber reinforced plastics (CFRP) laminates during low-velocity impact (LVI) is an open question. In this paper, the relationship between matrix cracking and delamination is studied by using cross-ply laminates. Several methods, including micrograph, C-scan, and visual inspection, were adopted to characterize the damage after LVI experiments. Based on the experimental results, finite element (FE) models were established to analyze the damage mechanisms. The matrix cracking was predicted by the extended finite element method (XFEM) and the Puck criteria, while the delamination was modeled by cohesive elements. It was revealed that the matrix crack in the bottom ply not only promoted the outward propagation of delamination but also contributed to the narrow delamination beneath the impact location. Multiple matrix cracks occurred in the middle ply. The ones close to the plate center initiated the delamination and prevented large-scale delamination beneath the impact location. For the cracks that were far away, no significant effect on delamination was found. In conclusion, the stress redistribution caused by the crack opening determines the delamination.


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