scholarly journals Enhanced Vapor Transmission Barrier Properties via Silicon-Incorporated Diamond-Like Carbon Coating

Polymers ◽  
2021 ◽  
Vol 13 (20) ◽  
pp. 3543
Author(s):  
Parand R. Riley ◽  
Pratik Joshi ◽  
Sina Azizi Machekposhti ◽  
Ritesh Sachan ◽  
Jagdish Narayan ◽  
...  

In this study, we describe reducing the moisture vapor transmission through a commercial polymer bag material using a silicon-incorporated diamond-like carbon (Si-DLC) coating that was deposited using plasma-enhanced chemical vapor deposition. The structure of the Si-DLC coating was analyzed using scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy, energy-dispersive X-ray spectroscopy, selective area electron diffraction, and electron energy loss spectroscopy. Moisture vapor transmission rate (MVTR) testing was used to understand the moisture transmission barrier properties of Si-DLC-coated polymer bag material; the MVTR values decreased from 10.10 g/m2 24 h for the as-received polymer bag material to 6.31 g/m2 24 h for the Si-DLC-coated polymer bag material. Water stability tests were conducted to understand the resistance of the Si-DLC coatings toward moisture; the results confirmed the stability of Si-DLC coatings in contact with water up to 100 °C for 4 h. A peel-off adhesion test using scotch tape indicated that the good adhesion of the Si-DLC film to the substrate was preserved in contact with water up to 100 °C for 4 h.

2020 ◽  
Vol 7 (1) ◽  
pp. 1
Author(s):  
Dilli Babu Padmanaban ◽  
Loganathan Mohan ◽  
Preetam Giri ◽  
Parthasarathi Bera ◽  
Chinnasamy Anandan ◽  
...  

Molybdenum-doped diamond-like carbon (Mo-DLC) coatings have been deposited on titanium β-21S alloy (Ti–15Mo–3Nb–3Al–0.2Si) using plasma-enhanced chemical vapor deposition (PECVD) equipped with pulsed-DC magnetron sputtering. Mo contents in the deposited coatings have been controlled with an applied sputtering pulse duty cycle. Chemical composition, structure, morphology, and topography have been studied using X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and atomic force microscopy (AFM), respectively. XRD pattern of the coating with highest Mo content shows the presence of carbide phase. Smooth features with low roughness values are observed in low Mo content coating, whereas high Mo content coating shows granular characteristics with a high roughness value. Raman spectra reveal the increased graphitic content for the highest metal concentration in the coatings, wherein the nanohardness is also determined to be highest, at about ~18–19 GPa. Furthermore, the ball-on-disk tribometry test on Mo-DLC coating with highest nanohardness shows a low coefficient of friction (COF) of 0.2 with low wear loss compared to that of the substrate (0.62).


Coatings ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 370 ◽  
Author(s):  
Imane Bouabibsa ◽  
Salim Lamri ◽  
Frederic Sanchette

Metal containing hydrogenated diamond-like carbon coatings (Me-DLC, Me = Al, Ti, or Nb) of 3 ± 0.2 μm thickness were deposited by a magnetron sputtering-RFPECVD hybrid process in an Ar/H2/C2H2 mixture. The composition and structure were investigated by Energy Dispersive X-ray Spectroscopy (EDS), X-ray Diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. The residual stress was measured using the curvature method and nanoindentation was used to determine the hardness and the Young’s modulus. A Ball-on-disk tribometer was employed to investigate the frictional properties and sliding wear resistance of films. The results show that the properties depend on the nature and the Me content in the coatings. The doping of the DLC coatings leads to a decrease in hardness, Young’s modulus, and residual stresses. Wear rate of the films first decreases with intermediate Me contents and then increases for higher Me contents. Significant improvements in the friction coefficient on steel as well as in the wear rate are observed for all Al-DLC coatings, and, concerning the friction coefficient, the lowest value is measured at 0.04 as compared to 0.07 for the undoped DLC.


2011 ◽  
Vol 80-81 ◽  
pp. 104-107 ◽  
Author(s):  
Gai Mei Zhang ◽  
Qiang Chen ◽  
Wen Cai Xu ◽  
Fei Pan ◽  
Bao Ping Miao

Diamond-like carbon (DLC) films exhibit high hardness, high wear resistance and a low friction coefficient. They are extensively utilized in the mechanical, electronic and biomedical industries. Due to the gas barrier properties, it is used in the food industry also. To investigate the binding capacity of the DLC with the substrate and reduce the contamination for foods. The DLC (a-C: H) films on the glass slide and PET film were prepared successfully for different process parameters by plasma enhanced chemical vapor deposition (PECVD). In order to characterize the DLC film, the images of DLC was visualized by the atomic force microscope (AFM). The films were analyzed by Fourier transform infrared spectroscopy (RTIF). The contact angle and oxygen permeation analyzer (OTR) of the PET with and without the DLC coating were investigated experimentally. The results show that the DLC coating can improve the barriers and surface properties.


2016 ◽  
Vol 721 ◽  
pp. 436-440 ◽  
Author(s):  
Maxim Yashin ◽  
Andrei Bogatov ◽  
Vitali Podgursky

The study investigates the wear of microcrystalline diamond (MCD) and diamond-like carbon (DLC) coatings. The MCD and DLC coatings were grown by plasma enhanced chemical vapor deposition (PECVD) method on WC-Co substrates. The sliding wear tests were performed on the ball-on-plate type of tribometer in reciprocating mode. The ball-cratering wear tests were carried out using Calo tester. The mechanical profilometer, optical and scanning electron microscopes (SEM) were used for investigation of the surface morphology of the wear scars. The wear of DLC coating is more intense in comparison to the MCD coating. In contrast to the MCD coating, no evidence of the DLC coating deflection was found.


2018 ◽  
Vol 25 (05) ◽  
pp. 1850098
Author(s):  
WENCHANG WANG ◽  
LING ZHANG ◽  
DEJUN KONG

A diamond-like carbon (DLC) coating was deposited on YT14 cemented carbide cutting tools using an MS (magnetron sputtering), and the surface–interface morphologies, phases, and bonding energy of the obtained coatings were investigated using a scanning electron microscope (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS), respectively. The wear behaviors of DLC coatings were measured using high temperature wear tests. The results show that the [Formula: see text] and [Formula: see text] appear at 284.4, and 285.3[Formula: see text]eV, respectively, the DLC coating is composed of the crystal planes (111) and (220). The average COF of DLC coatings at 750, 800, and 850[Formula: see text]C was 0.1956, 0.2082, and 0.4085, respectively, the wear depth increases with the wear temperatures increasing: At 750[Formula: see text]C, the diamond planes (111) and (222) remained, while at 800 and 850[Formula: see text]C, only the diamond plane (111) still remained, the diamond plane (220) was oxidized, resulting in wear capability decreasing. The wear mechanism was composed of abrasive wear, delamination, and oxidation wear.


2005 ◽  
Vol 879 ◽  
Author(s):  
Scott K. Stanley ◽  
John G. Ekerdt

AbstractGe is deposited on HfO2 surfaces by chemical vapor deposition (CVD) with GeH4. 0.7-1.0 ML GeHx (x = 0-3) is deposited by thermally cracking GeH4 on a hot tungsten filament. Ge oxidation and bonding are studied at 300-1000 K with X-ray photoelectron spectroscopy (XPS). Ge, GeH, GeO, and GeO2 desorption are measured with temperature programmed desorption (TPD) at 400-1000 K. Ge initially reacts with the dielectric forming an oxide layer followed by Ge deposition and formation of nanocrystals in CVD at 870 K. 0.7-1.0 ML GeHx deposited by cracking rapidly forms a contacting oxide layer on HfO2 that is stable from 300-800 K. Ge is fully removed from the HfO2 surface after annealing to 1000 K. These results help explain the stability of Ge nanocrystals in contact with HfO2.


1999 ◽  
Vol 567 ◽  
Author(s):  
Renee Nieh ◽  
Wen-Jie Qi ◽  
Yongjoo Jeon ◽  
Byoung Hun Lee ◽  
Aaron Lucas ◽  
...  

ABSTRACTBa0.5Sr0.5TiO3 (BST) is one of the high-k candidates for replacing SiO2 as the gate dielectric in future generation devices. The biggest obstacle to scaling the equivalent oxide thickness (EOT) of BST is an interfacial layer, SixOy, which forms between BST and Si. Nitrogen (N2) implantation into the Si substrate has been proposed to reduce the growth of this interfacial layer. In this study, capacitors (Pt/BST/Si) were fabricated by depositing thin BST films (50Å) onto N2 implanted Si in order to evaluate the effects of implant dose and annealing conditions on EOT. It was found that N2 implantation reduced the EOT of RF magnetron sputtered and Metal Oxide Chemical Vapor Deposition (MOCVD) BST films by ∼20% and ∼33%, respectively. For sputtered BST, an implant dose of 1×1014cm−;2 provided sufficient nitrogen concentration without residual implant damage after annealing. X-ray photoelectron spectroscopy data confirmed that the reduction in EOT is due to a reduction in the interfacial layer growth. X-ray diffraction spectra revealed typical polycrystalline structure with (111) and (200) preferential orientations for both films. Leakage for these 50Å BST films is on the order of 10−8 to 10−5 A/cm2—lower than oxynitrides with comparable EOTs.


Coatings ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 510
Author(s):  
Yongqiang Pan ◽  
Huan Liu ◽  
Zhuoman Wang ◽  
Jinmei Jia ◽  
Jijie Zhao

SiO2 thin films are deposited by radio frequency (RF) plasma-enhanced chemical vapor deposition (PECVD) technique using SiH4 and N2O as precursor gases. The stoichiometry of SiO2 thin films is determined by the X-ray photoelectron spectroscopy (XPS), and the optical constant n and k are obtained by using variable angle spectroscopic ellipsometer (VASE) in the spectral range 380–1600 nm. The refractive index and extinction coefficient of the deposited SiO2 thin films at 500 nm are 1.464 and 0.0069, respectively. The deposition rate of SiO2 thin films is controlled by changing the reaction pressure. The effects of deposition rate, film thickness, and microstructure size on the conformality of SiO2 thin films are studied. The conformality of SiO2 thin films increases from 0.68 to 0.91, with the increase of deposition rate of the SiO2 thin film from 20.84 to 41.92 nm/min. The conformality of SiO2 thin films decreases with the increase of film thickness, and the higher the step height, the smaller the conformality of SiO2 thin films.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 376
Author(s):  
Mao Kaneko ◽  
Masanori Hiratsuka ◽  
Ali Alanazi ◽  
Hideki Nakamori ◽  
Kazushige Namiki ◽  
...  

We evaluated the adhesion, friction characteristics, durability against bodily acids, sterilization, cleaning, and anti-reflection performance of diamond-like carbon (DLC) coatings formed as a surface treatment of intracorporeal medical devices. The major coefficients of friction during intubation in a living body in all environments were lower with DLC coatings than with black chrome plating. DLC demonstrated an adhesion of approximately 24 N, which is eight times stronger than that of black chrome plating. DLC-coated samples also showed significant stability without being damaged during acid immersion and high-pressure steam sterilization, as suggested by the results of durability tests. In addition, the coatings remained unpeeled in a usage environment, and there was no change in the anti-reflection performance of the DLC coatings. In summary, DLC coatings are useful for improving intracorporeal device surfaces and extending the lives of medical devices.


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