scholarly journals Fabrication, Mechanical Testing and Structural Simulation of Regenerated Cellulose Fabric Elium® Thermoplastic Composite System

Polymers ◽  
2021 ◽  
Vol 13 (17) ◽  
pp. 2969
Author(s):  
Pooria Khalili ◽  
Mikael Skrifvars ◽  
Ahmet Ertürk

Regenerated cellulose fibres are an important part of the forest industry, and they can be used in the form of fabrics as reinforcement materials. Similar to the natural fibres (NFs), such as flax, hemp and jute, that are widely used in the automotive industry, these fibres possess good potential to be used for semi-structural applications. In this work, the mechanical properties of regenerated cellulose fabric-reinforced poly methyl methacrylate (PMMA) (Elium®) composite were investigated and compared with those of its natural fibre composite counterparts. The developed composite demonstrated higher tensile strength and ductility, as well as comparable flexural properties with those of NF-reinforced epoxy and Elium® composite systems, whereas the Young’s modulus was lower. The glass transition temperature demonstrated a value competitive (107.7 °C) with that of other NF composites. Then, the behavior of the bio-composite under bending and loading was simulated, and a materials model was used to simulate the behavior of a car door panel in a flexural scenario. Modelling can contribute to predicting the structural behavior of the bio-based thermoplastic composite for secondary applications, which is the aim of this work. Finite element simulations were performed to assess the deflection and force transfer mechanism for the car door interior.

Author(s):  
A. J. Kinloch ◽  
A. C. Taylor ◽  
M. Techapaitoon ◽  
W. S. Teo ◽  
S. Sprenger

In this paper, firstly, the morphology and toughness of a range of bulk epoxy polymers, which incorporate a second phase of well-dispersed silica nanoparticles and/or rubber microparticles, have been determined. Secondly, the macro-properties of natural-fibre reinforced-plastic (NFRP) composites based upon these epoxy polymers have been ascertained, using (i) unidirectional flax fibres or (ii) regenerated-cellulose fibres in the architecture of a plain-woven fabric. Thirdly, the toughening mechanisms which are induced in these materials by the presence of the silica nanoparticles, the rubber microparticles and the natural fibres have been identified. Finally, the values of the toughness of the bulk epoxy polymers and corresponding NFRPs have been quantitatively modelled. The increased toughness recorded for the bulk epoxy polymer due to the presence of the silica nanoparticles and/or rubber microparticles was indeed typically transferred to the NFRP composites when using such epoxies as the matrices for the fibres. Thus, the important role that may be played by modifications to the epoxy matrices in order to increase the toughness of the composites was very clearly demonstrated by these results. However, notwithstanding, the toughening mechanisms induced by the fibres were essentially responsible for the very high toughnesses of the NFRP composites, compared with the bulk epoxy polymers. The modelling studies successfully predicted the values of toughness of the bulk epoxy polymers and of the NFRP composites. These studies also quantified the extent to which each toughening mechanism, induced by the second-phase nano- and microparticles and the natural fibres, contributed to the overall values of toughness of the materials. This article is part of the themed issue ‘Multiscale modelling of the structural integrity of composite materials’.


2020 ◽  
pp. 073168442095810
Author(s):  
Shanmugam Vigneshwaran ◽  
KM John ◽  
R Deepak Joel Johnson ◽  
Marimuthu Uthayakumar ◽  
V Arumugaprabu ◽  
...  

Natural fibre composites are the promising replacement for synthetic fibre owing to their improved properties, and more importantly, natural fibres are biodegradable and of low cost. These characteristics have made them viable for contemporary engineering and structural applications. However, large scale production of natural fibre composites is in prone because of the challenges in manufacturing and machining. Fibre composite exhibits poor machinability characteristics owing to their heterogeneous and anisotropic behaviour. To overcome this problem, various steps and new methodologies have been established in the view to produce quality machining in natural fibre composites. In recent years, the possibility of conventional machining in natural fibre composites was also discussed. In the present review study, an effort has been taken in studying the fibre composite’s machining characteristics and their failure mechanism in both conventional and unconventional machining. The influence of process parameters in machining different natural fibre composites is also discussed.


2003 ◽  
Vol 12 (6) ◽  
pp. 096369350301200 ◽  
Author(s):  
S. Goutianos ◽  
T. Peijs

Currently most developments in the area of natural fibre reinforced composites have focused on random discontinuous fibre composite systems. The development of continuous fibre reinforced composites is, however, essential for manufacturing materials, which can be used in load-bearing/structural applications. The main problem in this case is the optimisation of the yarn to be used to manufacture the textile reinforcement. Low twisted yarns display a very low strength when tested dry in air and therefore they can not be used in processes such as pultrusion or textile manufacturing routes. On the other hand, by increasing the level of twist, a degradation of the mechanical properties is observed in impregnated yarns (e.g. unidirectional composites) similar to off-axis composites. Additionally, a high level of twist decreases the permeability of the yarns. This problem is addressed in the current work using yarns based on both long and short flax fibres.


Author(s):  
Agung Efriyo Hadi ◽  
Tezara Cionita ◽  
Deni Fajar Fitriyana ◽  
Januar Parlaungan Siregar ◽  
Ahmed Nurye Oumer ◽  
...  

Incorporating natural fibre as reinforcement in the polymer matrix has shown a negative effect since the natural fibre is hydrophilic. The natural fibre easily absorbs water which causes an effect on the mechanical properties of the composites. The objective of this paper is to investigate the water absorption behaviour of hybrid jute-roselle woven fibre reinforced unsaturated polyester composite and the effect of water absorption in terms of tensile strength and tensile modulus. The effect of hybrid composite on the thickness swelling will be tested. The fabrication method used in this study is the hand lay-up technique to fabricate 2-layer and 3-layer composites with layering sequences of woven jute (J)/roselle (Ro) fibre. The results of the study showed that pure roselle fibres for 2 and 3-layer composites have the highest water absorption behaviour 3.86% and 5.51%, respectively, in 28 days) as well as thickness swelling effect, whereas hybrid J-Ro and J-J-Ro composites showed the least water absorption (2.65% and 3.76%, respectively) in 28 days) in both the tests. The hybridisation between jute and roselle fibres reduced water absorption behaviour and improved the fibres dimensional stability. The entire composites showed a decreasing trend for both tensile strength and tensile modulus strength after five weeks of water immersion. Jute fibre composite hybridised with roselle fibre can be used to reduce the total reduction of both tensile strength and tensile modulus throughout the whole immersion period. Moreover, the tensile testing showed that jute fibre composite hybridised with roselle fibre have produced the strongest composite with the highest tensile and modulus strength compared to other types of composites. The hybridisation of diverse fibre reinforcements aids in minimising the composite water absorption and thickness swelling, hence reducing the effect of tensile characteristics.


Author(s):  
Viola Hospodarova ◽  
Nadezda Stevulova ◽  
Vojtech Vaclavik ◽  
Tomas Dvorsky ◽  
Jaroslav Briancin

Nowadays, construction sector is focusing in developing sustainable, green and eco-friendly building materials. Natural fibre is growingly being used in composite materials. This paper provides utilization of cellulose fibres as reinforcing agent into cement composites/plasters. Provided cellulosic fibres coming from various sources as bleached wood pulp and recycled waste paper fibres. Differences between cellulosic fibres are given by their physical characterization, chemical composition and SEM micrographs. Physical and mechanical properties of fibre-cement composites with fibre contents 0.2; 0.3and 0.5% by weight of filler and binder were investigated. Reference sample without fibres was also produced. The aim of this work is to investigate the effects of cellulose fibres on the final properties (density, water absorbability, coefficient of thermal conductivity and compressive strength) of the fibrecement plasters after 28 days of hardening. Testing of plasters with varying amount of cellulose fibres (0.2, 0.3 and 0.5 wt. %) has shown that the resulting physical and mechanical properties depend on the amount, the nature and structure of the used fibres. Linear dependences of compressive strength and thermal conductivity on density for plasters with cellulosic fibres adding were observed.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5150
Author(s):  
Julia Ullrich ◽  
Martin Eisenreich ◽  
Yvonne Zimmermann ◽  
Dominik Mayer ◽  
Nina Koehne ◽  
...  

The design of flexible sensors which can be incorporated in textile structures is of decisive importance for the future development of wearables. In addition to their technical functionality, the materials chosen to construct the sensor should be nontoxic, affordable, and compatible with future recycling. Conductive fibres were produced by incorporation of carbon black into regenerated cellulose fibres. By incorporation of 23 wt.% and 27 wt.% carbon black, the surface resistance of the fibres reduced from 1.3 × 1010 Ω·cm for standard viscose fibres to 2.7 × 103 and 475 Ω·cm, respectively. Fibre tenacity reduced to 30–50% of a standard viscose; however, it was sufficient to allow processing of the material in standard textile operations. A fibre blend of the conductive viscose fibres with polyester fibres was used to produce a needle-punched nonwoven material with piezo-electric properties, which was used as a pressure sensor in the very low pressure range of 400–1000 Pa. The durability of the sensor was demonstrated in repetitive load/relaxation cycles. As a regenerated cellulose fibre, the carbon-black-incorporated cellulose fibre is compatible with standard textile processing operations and, thus, will be of high interest as a functional element in future wearables.


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