scholarly journals Mechanical, Thermal, Electrical Characteristics and EMI Absorption Shielding Effectiveness of Rubber Composites Based on Ferrite and Carbon Fillers

Polymers ◽  
2021 ◽  
Vol 13 (17) ◽  
pp. 2937
Author(s):  
Ján Kruželák ◽  
Andrea Kvasničáková ◽  
Klaudia Hložeková ◽  
Roderik Plavec ◽  
Rastislav Dosoudil ◽  
...  

In this work, rubber composites were fabricated by incorporation of manganese-zinc ferrite alone and in combination with carbon-based fillers into acrylonitrile-butadiene rubber. Electromagnetic parameters and electromagnetic interference (EMI) absorption shielding effectiveness of composite materials were examined in the frequency range 1 MHz–3 GHz. The influence of ferrite and fillers combination on thermal characteristics and mechanical properties of composites was investigated as well. The results revealed that ferrite imparts absorption shielding efficiency to the composites in tested frequency range. The absorption shielding effectiveness and absorption maxima of ferrite filled composites shifted to lower frequencies with increasing content of magnetic filler. The combination of carbon black and ferrite also resulted in the fabrication of efficient EMI shields. However, the EMI absorption shielding effectiveness was lower, which can be ascribed to higher electrical conductivity and higher permittivity of those materials. The highest conductivity and permittivity of composites filled with combination of carbon nanotubes and ferrite was responsible for the lowest absorption shielding effectiveness within the examined frequency range. The results also demonstrated that combination of ferrite with carbon-based fillers resulted in the enhancement of thermal conductivity and improvement of mechanical properties.

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 616
Author(s):  
Ján Kruželák ◽  
Andrea Kvasničáková ◽  
Klaudia Hložeková ◽  
Rastislav Dosoudil ◽  
Marek Gořalík ◽  
...  

In the present work, composite materials were prepared by incorporation of manganese-zinc ferrite, carbon black and combination of ferrite and carbon black into acrylonitrile-butadiene rubber (NBR). For cross-linking of composites, standard sulfur-based curing system was applied. The main goal was to investigate the influence of the fillers on the physical-mechanical properties of composites. Then, the electromagnetic absorption shielding ability was investigated in the frequency range 1 MHz–3 GHz. The results revealed that composites filled with ferrite provide sufficient absorption shielding performance in the tested frequency range. On the other hand, ferrite behaves as an inactive filler and deteriorates the physical-mechanical characteristics of composites. Carbon black reinforces the rubber matrix and contributes to the improvement of physical-mechanical properties. However, composites filled with carbon black are not able to absorb electromagnetic radiation in the given frequency range. Finally, the combination of carbon black and ferrite resulted in the modification of both physical-mechanical characteristics and absorption shielding ability of hybrid composites.


2011 ◽  
Vol 110-116 ◽  
pp. 1392-1396 ◽  
Author(s):  
Yong Jun Hu ◽  
Hai Yan Zhang ◽  
Xiao Ting Xiao ◽  
Feng Li ◽  
Xiao Ling Cheng ◽  
...  

In this paper, the silicone rubber composed of carbon fibers was prepared. The influence of different concentration of carbon fibers on the conductivity, electromagnetic shielding interference effectiveness property of the silicone rubber was discussed from the point of view of condition of carbon fiber and silicone rubber. The results showed that there existed the extreme conductivity and shielding effectiveness (SE) across the tested frequency range from 2.6 GHz to 3.95 GHz of silicone rubber composites filled with carbon fibers. When the content of the carbon fibbers was 50 parts per hundred of rubber (phr), the SE values of composites were typically above 63 dB and close to the extremum. The compact packing structure of carbon fibers does not play an important role in improved the conductivity of composite. The SE of the composite depends on the conductivity of composite.


Nanomaterials ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 3041
Author(s):  
Jun Zhou ◽  
Junsheng Yu ◽  
Dongyu Bai ◽  
Huili Liu ◽  
Lu Li

In order to overcome the various defects caused by the limitations of solid metal as a shielding material, the development of electromagnetic shielding materials with flexibility and excellent mechanical properties is of great significance for the next generation of intelligent electronic devices. Here, the aramid nanofiber/Ti3C2Tx MXene (ANF/MXene) composite films with multilayer structure were successfully prepared through a simple alternate vacuum-assisted filtration (AVAF) process. With the intervention of the ANF layer, the multilayer-structure film exhibits excellent mechanical properties. The ANF2/MXene1 composite film exhibits a tensile strength of 177.7 MPa and a breaking strain of 12.6%. In addition, the ANF5/MXene4 composite film with a thickness of only 30 μm exhibits an electromagnetic interference (EMI) shielding efficiency of 37.5 dB and a high EMI-specific shielding effectiveness value accounting for thickness (SSE/t) of 4718 dB·cm2 g−1. Moreover, the composite film was excellent in heat-insulation performance and in avoiding light-to-heat conversion. No burning sensation was produced on the surface of the film with a thickness of only 100 μm at a high temperature of 130 °C. Furthermore, the surface of the film was only mild when touched under simulated sunlight. Therefore, our multilayer-structure film has potential significance in practical applications such as next-generation smart electronic equipment, communications, and military applications.


2017 ◽  
Vol 5 (5) ◽  
pp. 1095-1105 ◽  
Author(s):  
Jun Li ◽  
Hu Liu ◽  
Jiang Guo ◽  
Zhen Hu ◽  
Zhijiang Wang ◽  
...  

Flexible lightweight conductive nanocomposites prepared by self-assembly of gold nanoparticles on charged polymer nanofibers show enhanced EMI shielding effectiveness and mechanical properties.


2020 ◽  
Vol 10 (20) ◽  
pp. 7244
Author(s):  
Sung Ho Song

As eco-friendly “green tires” are being developed in the tire industry, conventionally used carbon black is being replaced with silica in rubber compounds. Generally, as a lubricant and dispersing agent, processing aids containing zinc ions have been employed as additives. However, as zinc is a heavy metal, alternative eco-friendly processing aids are required to satisfy worldwide environmental concerns. Furthermore, non-toxic, degradable, and renewable processing aids are required to improve the mechanical properties of the rubber composites. In this study, we evaluated the effects of diverse silica-based processing aids containing hydrocarbon, benzene, and hydroxyl functional groups on the mechanical properties of rubber composites. Among them, rubber composites that used amphiphilic terpene phenol resin (TPR) with hydrophilic silica showed compatibility with the hydrophobic rubber matrix and were revealed to improve the mechanical and fatigue properties. Furthermore, owing to the enhanced dispersion of silica in the rubber matrix, the TPR/styrene butadiene rubber composites exhibited enhanced wet grip and rolling resistance. These results indicated that TPR had multifunctional effects at low levels and has the potential for use as a processing aid in silica-based rubber composites in tire engineering applications.


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