scholarly journals Carbon Fibers from High-Density Polyethylene Using a Hybrid Cross-Linking Technique

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2157
Author(s):  
Seong-Hyun Kang ◽  
Kwan-Woo Kim ◽  
Byung-Joo Kim

In this study, a method for manufacturing high-density polyethylene (HDPE)-based carbon fibers using a hybrid cross-linking method was studied. HDPE precursor fibers were first cross-linked with an electron beam (E-beam) at an irradiation dose of 1000–2500 kGy, and then cross-linked in sulfuric acid at 80–110 °C for 60 min. Hybrid crosslinked fibers were carbonized for 5 min at a temperature of 900 °C. As a result, the hybrid crosslinked fibers had a carbonization yield of 40%. In addition, the carbonized fibers after hybrid crosslinking exhibited perfect fiber morphology, and HDPE-based carbon fibers with (002) and (10l) peaks, which are the intrinsic XRD peaks of carbon fibers, were successfully prepared.

Polymers ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 3012
Author(s):  
Se Kye Park ◽  
Dong Yun Choi ◽  
Duyoung Choi ◽  
Dong Yun Lee ◽  
Seung Hwa Yoo

In this study, a high-density polyethylene (HDPE)-based carbon fiber-reinforced thermoplastic (CFRTP) was irradiated by an electron-beam. To assess the absorbed dose rate influence on its mechanical properties, the beam energy and absorbed dose were fixed, while the absorbed dose rates were varied. The tensile strength (TS) and Young’s modulus (YM) were evaluated. The irradiated CFRTP TS increased at absorbed dose rates of up to 6.8 kGy/s and decreased at higher rates. YM showed no meaningful differences. For CFRTPs constituents, the carbon fiber (CF) TS gradually increased, while the HDPE TS decreased slightly as the absorbed dose rates increased. The OH intermolecular bond was strongly developed in irradiated CFRTP at low absorbed dose rates and gradually declined when increasing those rates. X-ray photoelectron spectroscopy analysis revealed that the oxygen content of irradiated CFRTPs decreased with increasing absorbed dose rate due to the shorter irradiation time at higher dose rates. In conclusion, from the TS viewpoint, opposite effects occurred when increasing the absorbed dose rate: a favorable increase in CF TS and adverse decline of attractive hydrogen bonding interactions between HDPE and CF for CFRTPs TS. Therefore, the irradiated CFRTP TS was maximized at an optimum absorbed dose rate of 6.8 kGy/s.


2012 ◽  
Author(s):  
Wan Aizan Wan Abdul Rahman ◽  
Chan Hoong Chen ◽  
Ahmad Fareed

Uji kaji ini dijalankan untuk mengkaji sifat fizikal dan terma bagi formulasi campuran polietilina berangkai silang gred acuan putaran berasaskan kebolehprosesan. High Density Polyethylene (HDPE) gred acuan putaran dicampur dengan pelbagai komposisi HDPE dan Low Density Polyethylene (LDPE) menggunakan penyemperit skru pendua. Indeks Aliran Lebur (MI) campuran dikaji berasaskan ASTM D 1238. Komposisi campuran tersebut disambung silang secara kimia dengan agen penyambung silang silane menggunakan 'two roll mill’. Kemudian sambung silang lembapan dilakukan di dalam water bath selama 4 jam dan 8 jam. Kandungan gel diukur mengikut ASTM D 2765 bagi menentukan darjah penyambungan silang. Bagi analisis terma,hanya sampel yang disambung silang dengan 2.0 phr agen penyambung silang silane dikaji dengan Kalorimetri Pengimbasan Pembeza (DSC) berdasarkan ASTM 3417. Ujian kestabilan terma bagi XLPE silane dilakukan dengan menggunakan Penganalisa Termogravimetri (TGA) mengikut ASTM D 3850. Keputusan bagi Indeks Aliran Lebur (MI) menunjukkan campuran antara HDPE gred acuan putaran dengan HDPE lebih tinggi berbanding LDPE, dengan itu menambahbaik kebolehprosesan bahan. Ketumpatan campuran antara HDPE gred acuan putaran HDPE meningkat sedikit manakala campuran dengan LDPE menurun sedikit. Sampel yang dicampur dengan HDPE tidak menunjukkan perubahan bagi suhu lebur, Tm manakala darjah penghabluran, Xc, mengalami penurunan. Sampel campuran dengan LDPE pula, Tm dan Xc menurun dengan bertambahnya komposisi LDPE menunjuk kepada kebolehprosesan yang lebih baik. Kandungan gel meningkat dengan penambahan kepekatan silane dan tidak bergantung kepada komposisi campuran. Masa pengawetan yang lebih panjang menghasilkan nilai gel yang tinggi. Kestabilan terma PE yang dirangkai silang lebih tinggi berbanding HDPE yang tidak dirangkai silang. Oleh yang demikian, penyambungan silang secara silane menambahkan kestabilan campuran. Kata kunci: HDPE rangkai silang silane, acuan putaran, sifat fizikal, sifat terma dan kebolehprosesan This study is aimed at investigating the physical and thermal properties of the modified rotational molding grade cross-linked polyethylene compound with respect to process ability. Rotational molding grade High Density Polyethylene (HDPE) was blended at various compositions with HDPE and Low Density Polyethylene (LDPE) using twin screw extruder. The melt index of the blends was studied according to ASTM D 1238. The blended compositions were chemically cross-linked with various amount of silane cross-linking agent using two roll-mill. Water curing was then undertaken at 100C in water bath for 4 and 8 hours. Gel content was measured according to ASTM D 2765 to determine the degree of cross-linking. For thermal analysis, only samples crosslinked with 2.0 phr silane cross-linking agent were investigated on the Differential Scanning Calorimetry (DSC) according to ASTM D 3417. The thermal stability test of the silane Crosslinkable Polyethylene (XLPE) was performed by Thermogravimetric Analyzer (TGA) according to ASTM D 3850. Results on melt index (MI) indicated that the rotational molding grade HDPE blended with HDPE showed higher MI compared to that with LDPE thus improved process ability. The density of rotational molding grade HDPE with HDPE was slightly increased whereas that blended with LDPE was slightly decreased. Samples blended with HDPE, melting temperature, Tm, barely changed and degree of crystallinity, Xc, decreased with compositions. Samples with LDPE Tm and Xc decreased with compositions thus improved process ability. As the silane concentrations increased, the gel content after curing was also increased but independent of compositions. Longer curing time resulted in higher gel content. Thermal stability of the crosslinked HDPE was higher than the uncross-linked HDPE, thus silane cross-linking help to stabilize the blends. Key words: Silane cross–linked high density polyethylene, rotational molding, thermal properties, physical properties and process ability


2009 ◽  
Vol 27 (3) ◽  
pp. 511-520 ◽  
Author(s):  
Limin Li ◽  
Lie Liu ◽  
Guoxin Cheng ◽  
Lei Chang ◽  
Hong Wan ◽  
...  

AbstractThe development of pulsed power technology, particularly for inductive energy storage, promotes the extensive discussions of electrical explosion process in high energy density. This paper presents the electrical-explosion behavior of carbon fibers subjected to about 20 kA, ~5 µs high-density current pulse igniting an intense electron beam accelerator. After electrical explosion, and surface rupture, submicron particles, fibrillar and strip-shaped structures were observed, experimentally supporting the microstructure model (skin-core heterogeneity) of carbon fiber. Interestingly, the start and turn-off of the current were followed by radiation pulses with different intensities. It was found that the radiation was focused on the explosion stage which was characterized by an oscillating current. The instabilities of plasma produced during the explosion process play an important role in the microstructure changes of carbon fibers and the radiation generation.


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