scholarly journals Binderless Thermal Insulation Panels Made of Spruce Bark Fibres

Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1799
Author(s):  
Jakob Gößwald ◽  
Marius-Cătălin Barbu ◽  
Alexander Petutschnigg ◽  
Eugenia Mariana Tudor

Tree bark is a by-product of the timber industry available in large amounts, considering that approximately 10% of the volume of a tree stem is bark. Bark is used primarily for low-value applications such as heat generation or as mulch. To the best of our knowledge, this study is the first one that scrutinises thermal insulation panels made from spruce bark fibres with different densities and fibre lengths manufactured in a wet process. The insulation boards with densities between 160 and 300 kg/m3 were self-bonded. Internal bond, thermal conductivity, and dimensional stability (thickness swelling and water absorption), together with formaldehyde content, were analysed. The thermal properties of the boards were directly correlated with the density and reached about 0.044 W/m*K, while the internal bond was rather influenced by the fibre length and was relatively low (on average 0.07 N/mm2). The water absorption was high (from 55% to 380%), while the thickness swelling remained moderate (up to 23%). The results of this study have shown that widely available bark residues can be successfully utilised as an innovative raw material for efficient eco-friendly thermal insulation products.

Polymers ◽  
2020 ◽  
Vol 12 (6) ◽  
pp. 1327
Author(s):  
Conrad M. Sala ◽  
Eduardo Robles ◽  
Grzegorz Kowaluk

The sizeable global production of wood-based products requires new sources of raw material, but also creates large quantities of wastes or composites that do not comply with requirements. In this study, the influence of different shares of recovered high-density fiberboards (HDF-r), reversed into the production, on industrial HDF properties, has been examined. HDF-r may be a suitable partial substitute for raw pinewood for industrial HDF production. Although most of the mechanical properties, as well as thickness swelling and water absorption, had a linear decrease with the increase in the share of HDF-r share, the elaborated boards met most of the commercial requirements (EN 622-5). The property that did not meet the requirements was the internal bond strength for panels with 10% of HDF-r. The presented results show that, after some adjustments, it should be possible to produce HDF boards with up to 10% of recycled HDF being able to meet all commercial requirements.


2018 ◽  
Vol 42 (2) ◽  
pp. 186-194 ◽  
Author(s):  
Evelyn Hoffmamm Martins ◽  
Alan Pereira Vilela ◽  
Rafael Farinassi Mendes ◽  
Lourival Marin Mendes ◽  
Lívia Elisabeth Vasconcellos de Siqueira Brandão Vaz ◽  
...  

ABSTRACT Brazil is the second largest soybean producer in the world, with a yield of around 96.2 million tons per crop. This high yield leads to a great amount of waste resulting from soybean cultivation, which can reach approximately 41 million tons of waste per year. This material has lignocellulosic properties, which may enable its use as a raw material for particleboard production. Therefore, the objective of this study was to evaluate the use of soybean pods in particleboard production. For particleboard manufacture, wood of the hybrid Eucalyptus urophylla and Eucalyptus grandis was used, added with soybean pods, at proportions of 0%, 25%, 50%, 75% and 100%. For particleboard evaluation, a completely randomized design was used, with five treatments and three replicates, using linear regression and the Scott-Knott test at 5% significance for comparison among the different treatments. The properties apparent density, compaction ratio, water absorption after 2 and 24 hours, thickness swelling after 2 and 24 hours in water immersion, internal bonding, modulus of rupture and modulus of elasticity in bending properties were evaluated. The ratio soybean pod waste and eucalyptus particles in the panels led to an increase in water absorption values and thickness swelling, in addition to a decrease in mechanical properties. The production of panels with approximately 23% soybean pods is feasible.


2020 ◽  
Vol 111 ◽  
pp. 43-52
Author(s):  
Bartłomiej Pazio ◽  
Piotr Boruszewski

Analysis of the influence of larch fibers and particles on selected properties of fiber- and particleboards. The paper presents the results of the research on the effect of the addition of fibers and particles obtained from European larch wood (Larix decidua Mill) from plantations on selected properties of fiber- and particleboards in comparison to the boards of the same structure based on typical industrial raw material (pine wood) uses by European wood based panels industry. The differences were shown in the tests, i.e.: modulus of rupture (MOR), modulus of elasticity in static bending (MOE), internal bond (IB), thickness swelling after 2 and 24 hours soaking in water and density profile. In the MOR and MOE tests, larch boards with a minimum 50% fiber share were characterized by comparable values of the properties determined to pine boards, while in the other variants, boards made of pine wood had better properties. In most cases, the larch boards were characterized by significantly lower values of swelling by thickness (with the exception of boards made of fibers) than boards made of wood from forest cultivation. The density profile of the boards on the cross-section of the plantation raw material did not differ from the boards made of pine raw material.


2020 ◽  
Vol 112 ◽  
pp. 22-31
Author(s):  
Karol Zaraziński ◽  
Piotr Boruszewski

Analysis of the influence of particle and poplar fibres share on selected properties of particle-fibre boards. As a part of the study, one-layer particle-fibre boards with 12 mm thick and of average density 650 kg/m3 were manufactured from plantation poplar ‘Hybrid 275’ wood.. For the control variant a typical industrial raw material (pine wood) was used. The following properties were determined for the boards: modulus of rapture (MOR), density profile, modulus of elasticity at static bending (MOE), internal bond (IB), thickness swelling (TS) after 2h and 24h soaking in water. On the basis of conducted study, it was found that the addition of poplar fibers to particle-fibre boards in most cases has a positive effect on the values of determined properties – an increase in strength was noted, except for internal bond (IB). In the case of thickness swelling of the boards after 24 h soaking in water, it was noted that with the increase in the share of poplar fibers in the boards, the value of the tested property decreased (which was not clear in the case of thickness swelling of boards after 2 h soaking in water).


2013 ◽  
Vol 750-752 ◽  
pp. 64-69
Author(s):  
Hai Xia Yu ◽  
Chong Rong Fang ◽  
Man Ping Xu ◽  
Rong Qiang Tang

Laminate floor coverings, with fiberboard in the middle layer, are hygroscopic which caused potential dimension instability. The paper tested thickness swelling (TS) and water absorption (WA) of 10 commercial laminate floors (LF) according to G/T 18102-2007 (GB/T) and LY/T 1611-2011(LY/T) and analyzed correlation between them. The results show that TS obtained by the GB/T method differed significantly from LY/T methods at the initial 14 days. 7d-TS and 7d-WA values of test specimen measuring 50 by 50mm both correlated well with internal bond (IB). For both kinds of test methods, the moisture content almost reached saturation at 28 days.


2013 ◽  
Vol 821-822 ◽  
pp. 1171-1174
Author(s):  
Hua Wu Liu ◽  
Kai Fang Xie ◽  
Wei Wei Hu ◽  
Han Sun ◽  
Shu Wei Yang ◽  
...  

Moisture absorption results in dimensional deformation, mechanical property deterioration and fungi attack in wood composite products, which may be improved by the reinforcement of waterproof material. In this study, we used basalt fibre as a reinforcement material for fir sawdust panels and investigated the influence of basalt fibre content and length on moisture absorption rate and thickness swelling. The reinforced fir sawdust panel groups largely reduced water absorption rate, and the smallest thickness swelling occurred when the content of basalt fibre was 5%. The results also indicated that the basalt fibre content played a more important role than basalt fibre length on the thickness swelling of the reinforced fir sawdust panels.


Holzforschung ◽  
2001 ◽  
Vol 55 (2) ◽  
pp. 214-218 ◽  
Author(s):  
Edmone Roffael ◽  
Brigitte Dix ◽  
Thomas Schneider

Summary Thermomechanical (TMP) and chemo-thermomechanical pulps (CTMP) were prepared from spruce under different pulping conditions. The fibres were dried at 70 °C and medium density fibreboards (MDF) were made therefrom in pilot plant scale using urea-formaldehyde resins as a binder. The results of testing the physical-mechanical properties reveal that the pulping temperature has a significant influence on the thickness swelling and water absorption of the boards. MDF prepared from fibres produced at high pulping temperature (180 °C) generally show lower thickness swelling and water absorption than MDF made from fibres produced at low pulping temperature (140°C and 160 °C). However, high pulping temperature may have a negative effect on the internal bond strength of the boards. In general, CTMP leads to MDF with higher internal bonding strength compared to those derived from TMP. In addition, the influence of different drying conditions (150 °C and 170 °C) of TMP and CTMP on the physical-mechanical properties of MDF was assessed. MDF made from CTMP showed lower thickness swelling when dried under high temperature.


2007 ◽  
Vol 18-19 ◽  
pp. 43-48 ◽  
Author(s):  
J.O. Osarenmwinda ◽  
J.C. Nwachukwu

The purpose of this study was to determine the effect of particle size on the mechanical properties (Modulus of Elasticity, Modulus of Rupture, and Internal Bond) and physical properties (thickness swelling and water absorption) of rice husk particleboard. The particle sizes used were 1.0mm, 1.18mm, 2mm, 2.36mm and 2.80mm. Each was mixed with a constant resin (urea formaldehyde) concentration of 20% of oven dry weight of rice husk particles. The results showed that as the particle size increased, the particleboard’s mechanical and physical properties decreased. For example, the modulus of elasticity, modulus of rupture, internal bond, thickness swelling and water absorption for 1.0mm particle size particleboard were 1590N/mm2, 11.11N/mm2, 0.28N/mm2,10.90% and 38.53% respectively, while for 2.8mm particle size they were 1958N/mm2,14.2N/mm2, 0.44N/mm2, 11.51% and 47.21% respectively. Overall results showed that particleboard made from rice husk exceed the EN standard for modulus of elasticity, modulus of rupture, internal bond. However, thickness swelling values were poor. Hence, the smaller the particle size the better the properties of the particleboard.


2013 ◽  
Vol 465-466 ◽  
pp. 86-90 ◽  
Author(s):  
Mohd Yuhazri bin Yaakob ◽  
T.T.T. Jennise ◽  
H. Sihombing ◽  
N. Mohamad ◽  
S.H. Yahaya ◽  
...  

Moisture absorption is a very important factor in polymers and composite materials used for hull manufacture and stability in marine environment. High water absorption of the material will affects the mechanical properties and stability in composite. This research is carried out to study the feasibility of the gravity effects on curing position of the laminated composite structures to enhance the curing space needed. Vertical cured laminate having almost similar properties with common horizontal cured laminate able to save much space in composite industry. Horizontal cured laminates filled up spaces in which SMI lack of. Polyesters and E-glass fibers were used as the raw material in this research. Vacuum bagging technique was used to suck out the excess resin during lay-up to avoid any voids and air inside laminate and cured at different angle position in room temperature for 24 hours. Seven samples of laminated composite were fabricated and cut into specific dimension in accordance to ASTM standard. This paper will discuss about the investigation on the water absorption and thickness swelling of the thermosetting laminated composite by curing the laminate at different angle using vacuum bagging technique. From the testing, SN6 and SN7 shows to have good water resistant in physical properties.


Nativa ◽  
2018 ◽  
Vol 6 (2) ◽  
pp. 177
Author(s):  
Talita Baldin ◽  
Maiara Talgatti ◽  
Amanda Grassamann da Silveira ◽  
Bruna Gabrieli Resner ◽  
Elio José Santini

O objetivo do presente trabalho foi avaliar o potencial de uso de partículas de resíduos de embalagens cartonadas e partículas de Eucalyptus grandis para a fabricação de compósitos, colados com adesivo à base de ureia-formaldeído. Foram utilizadas cinco diferentes proporções de madeira de E. grandis e embalagens cartonadas. As partículas de madeira e embalagens cartonadas foram produzidas em laboratório. A avaliação da qualidade dos compósitos envolveu a caracterização da geometria das partículas, das propriedades físicas: massa específica básica, teor de umidade de equilíbrio, absorção de água e inchamento em espessura após 2 e 24 horas de imersão em água e das propriedades mecânicas: flexão estática (MOE e MOR), resistência ao arrancamento de parafuso, ligação interna e dureza Janka. A incorporação de partículas de embalagens cartonadas proporcionou uma melhoria nas propriedades físicas em relação aos compósitos puros de madeira. Já para as propriedades mecânicas, compósitos com até 50% de embalagens cartonadas obtiveram melhores resultados, no entanto, a incorporação a partir de 75% ocasionou decadência nessas propriedades. Compósitos de madeira de E. grandis e embalagens cartonadas apresentaram potencial para utilização em ambientes internos e podem ser uma alternativa para a produção de compósitos sustentáveis e de boa qualidade.Palavra-chave: materiais sustentáveis, propriedades físicas e mecânicas, ureia-formaldeído. CARTONBOARD PACKAGING AS A RAW MATERIAL IN THE MANUFACTURE OF COMPOSITES ABSTRACT:The aim of this study was to evaluate the potential waste particles use of carton packaging and particles of E. grandis for the manufacture of particle boards, bonded with urea-formaldehyde-based adhesive. Five different proportions of E. grandis wood and cartons have been used. The wood particles and cartons were produced in the laboratory. The quality assessment panels involved characterizing the geometry of the particles, the physical properties: specific gravity, equilibrium moisture content, water absorption and thickness swelling after 2 and 24 hours of immersion in water and mechanical properties: flexural static (MOR and MOE), resistance to screw pullout, internal bond and Janka hardness. The incorporation of particulate cartons provided an improvement in physical properties relative to pure wood panels. As for the mechanical properties, panels of up to 50 % of cartons obtained best results, however, incorporating from 75 % decay caused these properties. The wood particleboard of E. grandis and cartons showed potential for use indoors and become an alternative for producing sustainable panels and of good quality.Keywords: sustainable materials, physical-mechanical properties; urea-formaldehyde. DOI:


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