scholarly journals Delamination and Manufacturing Defects in Natural Fiber-Reinforced Hybrid Composite: A Review

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1323
Author(s):  
M. J. Suriani ◽  
Hannah Zalifah Rapi ◽  
R. A. Ilyas ◽  
Michal Petrů ◽  
S. M. Sapuan

In recent years, most boat fabrication companies use 100% synthetic fiber-reinforced composite materials, due to their high performance of mechanical properties. In the new trend of research on the fabrication of boat structure using natural fiber hybrid with kevlar/fiberglass-reinforced composite, the result of tensile, bending, and impact strength showed that glass fiber-reinforced polyester composite gave high strength with increasing glass fiber contents. At some point, realizing the cost of synthetic fiber is getting higher, researchers today have started to use natural fibers that are seen as a more cost-effective option. Natural fibers, however, have some disadvantages, such as high moisture absorption, due to repelling nature; low wettability; low thermal stability; and quality variation, which lead to the degradation of composite properties. In recent times, hybridization is recommended by most researchers as a solution to natural fiber’s weaknesses and to reduce the use of synthetic fibers that are not environmentally friendly. In addition, hybrid composite has its own special advantages, i.e., balanced strength and stiffness, reduced weight and cost, improved fatigue resistance and fracture toughness, and improved impact resistance. The synthetic–nature fiber hybrid composites are used in a variety of applications as a modern material that has attracted most manufacturing industries’ attention to shift to using the hybrid composite. Some of the previous studies stated that delamination and manufacturing had influenced the performance of the hybrid composites. In order to expand the use of natural fiber as a successful reinforcement in hybrid composite, the factor that affects the manufacturing defects needs to be investigated. In this review paper, a compilation of the reviews on the delamination and a few common manufacturing defect types illustrating the overview of the impact on the mechanical properties encountered by most of the composite manufacturing industries are presented.

2015 ◽  
Vol 766-767 ◽  
pp. 167-172 ◽  
Author(s):  
R. Bhoopathi ◽  
C. Deepa ◽  
G. Sasikala ◽  
M. Ramesh

Due to desirable properties and its role of natural and manmade fibers reinforced composite materials are growing in a faster rate in the field of engineering and technology. Now-a-days the treated natural composites are serves better in terms of corrosive resistance, and other desirable properties when compared to the traditional materials. The main aim of this experimental study is to fabricate and investigate the mechanical properties such as tensile strengths, flexural strengths and impact strengths of NaOH treated and hemp-banana-glass fibers reinforced hybrid composites. From the experimental results, it has been noted that the treated hemp-banana-glass fibers reinforced hybrid epoxy composites exhibited superior properties and used as an alternate material for synthetic fiber reinforced composite materials. Morphological studies are carried out to analyze the interfacial characteristics, internal structures, fiber failure mode and fractured surfaces by using scanning electron microscopy (SEM) analysis.


Nowadays, Natural Fiber Reinforced composites (NFCs) are emerging to be a good substitute for synthetic fiber reinforced composites as NFCs have many advantages such as low density, high specific strength, recyclability, low cost and good sound abatement quality etc. Among all types of NFCs, a vast study has been done on banana fiber and kenaf fiber reinforced composite. However, only limited work has been done on the banana fabric, kenaf fiber reinforced composite and the effect of their hybridization on mechanical properties. In this paper, an attempt has been made to study the mechanical properties of the banana fabric, kenaf fiber and hybrid banana fabric/kenaf fiber reinforced composites. Effect of alkali treatment on kenaf fiber reinforced composite is discussed in the paper. For the present work, plain-woven banana fabric and randomly oriented kenaf fiber are used as reinforcement while the epoxy resin is used as a matrix. samples are fabricated using hand lay-up and vacuum bagging method. Curing is done at ambient temperature (250C-300C) for 48h. Tensile, impact and hardness test has been performed on a specimen according to ASTM standards. Improvement in mechanical properties is observed after alkali (6% NaOH) treatment on kenaf fiber reinforced composite. Tensile testing behavior of randomly oriented kenaf fiber composite has been studied using Finite element method and results are compared with experimental investigations. This topic present big potential because it seeks to find solution for sustainable development with environmental concerns.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
T. Raja ◽  
S. Ravi ◽  
Alagar Karthick ◽  
Asif Afzal ◽  
B. Saleh ◽  
...  

The usage of natural fibers has increased recently. They are used to replace synthetic fiber products in aircraft and automobile industries. In this study, natural fibers of bidirectional banyan mat and ramie fabrics are used for reinforcement, and the matrix is an epoxy resin to fabricate composite laminates by traditional hand layup technique at atmospheric temperature mode. Five different sequences of reinforcements are as follows to quantify the effect of thermal stability and mechanical behavior of silane-treated and untreated hybrid composites. The results revealed that silane-treated fabric composite laminates were given enhanced mechanical properties of 7% tensile, 11% flexural, and 9% impact strength compared with untreated fabric composite, and at the same time when the increasing of ramie fabric was given the positive influence of 41% improved tensile strength of 40.7 MPa, 49% improved in flexural strength of 38.9 MPa and negative influence in 57% lower impact strength in sample E and positive value in sample A 21.12 J impact energy absorbed in the hybrid composite. Thermogravimetric analysis (TGA) revealed the thermal stability of the hybrid composite. In sample A, the thermal stability is more than in other samples, and 410°C is required to reduce the mass loss of 25%. The working mass condition of the hybrid composite is up to 3.25 g after it moves to degrade.


2019 ◽  
Vol 8 (3) ◽  
pp. 2450-2453

Usage of Natural Fiber Composites (NFC) is increased rapidly due to the bio degradability nature of the fibers. These natural fibers are mixed with synthetic fibers to obtain better mechanical properties. In this study, pine apple and glass fiber reinforced epoxy composites are developed and their mechanical properties were evaluated. Composites were prepared by varying the fibers content and by using hand layup process with glass moulds of size 160 x 160 x 3 mm3 . The obtained laminates were sliced as per the ASTM criterion to test the properties. Higher glass fiber content in the composite specimen obtained higher mechanical properties. The composites can be utilized for the purpose of manufacturing components like doors panels, desks, roof tops etc.


Polymers ◽  
2021 ◽  
Vol 13 (6) ◽  
pp. 864
Author(s):  
Ayyappa Atmakuri ◽  
Arvydas Palevicius ◽  
Lalitnarayan Kolli ◽  
Andrius Vilkauskas ◽  
Giedrius Janusas

In recent years, natural fiber reinforced polymer composites have gained much attention over synthetic fiber composites because of their many advantages such as low-cost, light in weight, non-toxic, non-abrasive, and bio-degradable properties. Many researchers have found interest in using epoxy resin for composite fabrication over other thermosetting and thermoplastic polymers due to its dimensional stability and mechanical properties. In this research work, the mechanical and moisture properties of Caryota and sisal fiber-reinforced epoxy resin hybrid composites were investigated. The main objective of these studies is to develop hybrid composites and exploit their importance over single fiber composites. The Caryota and sisal fiber reinforced epoxy resin composites were fabricated by using the hand lay-up technique. A total of five different samples (40C/0S, 25C/15S, 20C/20S, 15C/25S, 0C/40S) were developed based on the rule of hybridization. The samples were allowed for testing to evaluate their mechanical, moisture properties and the morphology was studied by using the scanning electron microscope analysis. It was observed that hybrid composites have shown improved mechanical properties over the single fiber (Individual fiber) composites. The moisture studies stated that all the composites were responded to the water absorption but single fiber composites absorbed more moisture than hybrid composites.


2020 ◽  
Vol 12 (2) ◽  
pp. 136-143
Author(s):  
Hiral H. Parikh ◽  
Harshit P. Soni ◽  
Deval A. Suthar ◽  
Dhruv H. Patel

Background: The technological enhancement in various disciplines enhances the demand for the new material which can replace the conventional materials. This has initiated the idea of composite materials. Synthetic fiber reinforced polymer matrix composites are being widely used due to its mechanical properties, but these fibers lack in terms of biodegradability, initial processing cost, recyclability and health hazard. An alternative to tackle these drawbacks can be found in natural fibers, that give an advantage in terms of strength to weight ratio, ease of availability and biodegradability. Methods: This work is aimed to determine the effect of hybrid basalt - banana reinforced epoxy composite and their effectiveness in substituting few conventional materials in terms of their mechanical properties, wear resistance and water absorption rate. Results: Basalt Banana Hybrid Composite (BBHC) is tested for their mechanical strength, hardness, impact strength, flexural strength, wear rate and water absorption rate. The test results of mechanical properties for the BBHC are compared to the other hybrid materials and conventional materials. Conclusion: The test results reveal that the hybrid basalt banana epoxy composite is a good substitute over various conventional materials. The water absorption test results reveal that the hydrophilic nature of the natural fibers reduces a lot after the hybridization.


Polymers ◽  
2021 ◽  
Vol 13 (20) ◽  
pp. 3514
Author(s):  
M. J. Suriani ◽  
R. A. Ilyas ◽  
M. Y. M. Zuhri ◽  
A. Khalina ◽  
M. T. H. Sultan ◽  
...  

Increasing scientific interest has occurred concerning the utilization of natural fiber-enhanced hybrid composites that incorporate one or more types of natural enhancement. Annual natural fiber production is estimated to be 1,783,965 × 103 tons/year. Extensive studies have been conducted in the domains of natural/synthetic as well as natural/natural hybrid composites. As synthetic fibers have better rigidity and strength than natural fibers, natural/synthetic hybrid composites have superior qualities via hybridization compared to natural composites in fibers. In general, natural fiber compounds have lower characteristics, limiting the use of natural composites reinforced by fiber. Significant effort was spent in enhancing the mechanical characteristics of this group of materials to increase their strengths and applications, especially via the hybridization process, by manipulating the characteristics of fiber-reinforced composite materials. Current studies concentrate on enhancing the understanding of natural fiber-matrix adhesion, enhancing processing methods, and natural fiber compatibility. The optimal and resilient conceptions have also been addressed due to the inherently more significant variabilities. Moreover, much research has tackled natural fiber reinforced hybrid composite costs. In addition, this review article aims to offer a review of the variables that lead to the mechanical and structural failure of natural fiber reinforced polymer composites, as well as an overview of the details and costings of the composites.


2014 ◽  
Vol 592-594 ◽  
pp. 202-205
Author(s):  
V. Santhanam ◽  
M. Chandrasekaran ◽  
N. Venkateshwaran

Composite materials are widely used for their superior properties such as high strength to weight ratio, high tensile strength, low thermal expansion, low density etc. Due to environmental issues the eco-friendly composites are being explored. Natural fibers as reinforcement for polymer composites are widely studied. But natural fibers lack better mechanical properties when compared with synthetic fibers. Hence mixing the natural fiber with a synthetic fiber such as glass fiber will improve mechanical properties of the composites. In this study banana fiber is mixed with glass fiber, and the mixture is used as reinforcement in epoxy matrix. The composite specimens were prepared using hand layup technique, the fibers were randomly oriented. Further the fiber length was varied as 10, 15, 20 and 25mm and volume fraction as 10%, 15%, 20% and 25%. Experiments were conducted to find the effect of fiber length and volume fraction on tensile strength, flexural strength, water absorption properties of the composites. It is observed that a fiber length of 20mm and 20% fiber volume fraction gave better mechanical properties.


2016 ◽  
Vol 24 (7) ◽  
pp. 555-566 ◽  
Author(s):  
N. Venkatachalam ◽  
P. Navaneethakrishnan ◽  
R. Rajsekar ◽  
S. Shankar

India as a tropical agricultural country has great potential to develop and use fiber derived from agricultural waste. Natural fibers are an important by-product of extraction process and they can be used as reinforcement in composite products. Composites are developed with unsaturated polyester resin as the matrix with natural fiber as the reinforcement. The results show decreased strength and modulus with increasing the fiber volume fraction. This indicates ineffective stress transfer between the fiber and matrix due to lower adhesion. It is necessary to bring a hydrophobic nature to the fibers by suitable chemical treatments in order to develop composites with improved mechanical properties. In these review papers, different types of natural fibers are subjected to a variety of physical and chemical treatments. The types of treatments studied in these papers include Physical treatments such as beating and heating, and chemical treatments like alkalization, silane, acetylation and benzoylation. The effects of these treatments on mechanical properties of the composites are analyzed. Fractures are analyzed by using the scanning electron microscopy (SEM). Analysis by FTIR and DMA showed that physico-chemical changes of surfaces of treated natural fibers. In general, treatments to the fibers can significantly improve adhesion and reduce water absorption, thereby improving mechanical properties of the composites. The purpose of this review paper is to summarize the research work done on various pretreatments in the preparation of natural fiber reinforced composites and to highlight the potential use of natural fiber reinforced polymer composites in industry and its potential to replace the synthetic fiber composite and conventional materials in the future.


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