scholarly journals Tensile and Bending Strength Improvements in PEEK Parts Using Fused Deposition Modelling 3D Printing Considering Multi-Factor Coupling

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2497 ◽  
Author(s):  
Yao Li ◽  
Yan Lou
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Tensile Properties ◽  
Bending Strength ◽  
Utilization Rate ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Molded Parts ◽  
Injection Molded ◽  
Printing Direction

Compared with laser-based 3D printing, fused deposition modelling (FDM) 3D printing technology is simple and safe to operate and has a low cost and high material utilization rate; thus, it is widely used. In order to promote the application of FDM 3D printing, poly-ether-ether-ketone (PEEK) was used as a printing material to explore the effect of multi-factor coupling such as different printing temperatures, printing directions, printing paths, and layer thicknesses on the tensile strength, bending strength, crystallinity, and grain size of FDM printed PEEK parts. The aim was to improve the mechanical properties of the 3D printed PEEK parts and achieve the same performance as the injection molded counterparts. The results show that when the thickness of the printed layer is 0.1 mm and the printing path is 180° horizontally at 525 °C, the tensile strength of the sample reaches 87.34 MPa, and the elongation reaches 38%, which basically exceeds the tensile properties of PEEK printed parts reported in previous studies and is consistent with the tensile properties of PEEK injection molded parts. When the thickness of the printed layer is 0.3 mm, the printing path is 45°, and with vertical printing direction at a printing temperature of 525 °C, the bending strength of the sample reaches 159.2 MPa, which exceeds the bending performance of injection molded parts by 20%. It was also found that the greater the tensile strength of the printed specimen, the more uniform the size of each grain, and the higher the crystallinity of the material. The highest crystallinity exceeded 30%, which reached the crystallinity of injection molded parts.

scholarly journals Polymer Composites Used in Rapid Prototyping Technology

2020 ◽  
Vol 44 (1) ◽  
pp. 15-20
Author(s):  
Katarzyna Bulanda ◽  
Mariusz Oleksy ◽  
Rafał Oliwa ◽  
Grzegorz Budzik ◽  
Tadeusz Markowski
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
New Materials ◽  
Fused Deposition ◽  
The Matrix ◽  
Molded Parts ◽  
Deposition Modeling ◽  
Injection Molded ◽  
The Impact

AbstractNew materials and filaments dedicated to 3D printing were obtained using the fused deposition modeling method, and the properties of the produced materials were investigated. Polylactide was used as a polymer base for the assays because of the desired properties of the polymer, mainly biodegradability, and the matrix was refilled by the addition of metallic nanofillers, such as bronze, copper, brass, and steel. For the composites obtained, mechanical properties were investigated to determine the dependence of the obtained results on the content and type of filler used and on the method of fabrication of the fittings. It was found that the additives present in the polymer matrix increased the fluidity of the material. The best results were obtained for the compositions with bronze and steel in which the mass flow rate was 72.97 and 79.99 g/10 min, respectively. The filled material that had lower hardness was measured by Rockwell and the impact strength was measured by Charpy. In addition, it was found that injection-molded parts obtained much better mechanical properties than those obtained by 3D printing.

scholarly journals Influence of the 3D Printing Process Settings on Tensile Strength of PLA and HT-PLA

2020 ◽  
Vol 65 (1) ◽  
pp. 38-46
Author(s):  
Muammel M. Hanon ◽  
Róbert Marczis ◽  
László Zsidai
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Tensile Test ◽  
Fill Factor ◽  
Fused Deposition Modelling ◽  
Printing Technology ◽  
Elongation At Break ◽  
Fused Deposition ◽  
Test Pieces ◽  
Insight Into

Fused Deposition Modelling (FDM) is presently the most common utilized 3D printing technology. Since this printing technology makes the bodies anisotropic, therefore, investigate the process with different settings is worthwhile. Tensile test specimens of two plastics have been carried out to examine the mechanical properties. Polylactic acid (PLA) and High Temperature PLA (HT-PLA) are the used materials for this purpose. A total of seventy-two test pieces of the two used polymers were printed and evaluated. Three parameters were examined in twelve different settings when printing the tensile test specimens. The considered settings are; six raster directions, three build orientations and two filling factors. The differences in stress-strain curves, tensile strength values and elongation at break were compared among the tested samples. The broken specimens after the tensile test are illustrated, which gave insight into how the test pieces printed with different parameters were fractured. The optimum printing setting is represented at crossed 45/−45° raster direction, X orientation and 100 % fill factor, where the highest tensile strength of 59.7 MPa at HT-PLA and the largest elongation of about 3.5 % at PLA were measured.

Tensile Properties of 3D-Printed Polycarbonate/Carbon Nanotube Nanocomposites

2018 ◽  
Author(s):  
Karun Kalia ◽  
Amir Ameli
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Carbon Nanotube ◽  
Ultimate Tensile Strength ◽  
Tensile Properties ◽  
Modulus Of Elasticity ◽  
Nozzle Diameter ◽  
Fused Deposition ◽  
Short Period ◽  
Printing Direction

Fused deposition modeling (FDM) is highly commercialized Rapid Prototyping (RP) technology for its ability to build complex parts with low cost in a short period of time. The process parameters in the FDM play a vital role in the mechanical properties of the polymeric parts. Most of the research studies show that the variable parameters such as orientation, layer thickness, raster angle, raster width, and air gap are some of the key parameters that affect the mechanical properties of FDM-processed polymeric parts. However, no reports have been made regarding the influence of nozzle diameter with raster width on the tensile properties of FDM fabricated polymeric parts. This work was devoted to achieving improved and isotropic mechanical properties in polycarbonate (PC) and PC/carbon nanotube (PC/CNT) nanocomposites by investigating the effect of printing parameters in FDM process. The nozzle diameter to raster width ratio, α was found to significantly affect the mechanical properties. The printing direction dependency in tensile properties were studied with the ratio α < 1 and α≥ 1 at three different raster angles of 0°, 45°/−45° and 90°. For α < 1, Ultimate tensile strength and modulus of elasticity were higher for 0°, compared to 45°/−45° and 90° raster angles. However, for α ≥ 1, the ultimate tensile strength and the modulus of elasticity showed little dependency to print direction. This certainly determines the decrease in anisotropy at higher values of α. Mesostructure characterization with microscopy and image analysis were used to further explain the printing behavior and the resultant properties of the printed samples.

scholarly journals The Impact of Defects on Tensile Strength and Modulus of 3D Printed Parts Manufactured by Fused deposition Modeling

2021 ◽  
Author(s):  
Mobina Movahedi
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Research Work ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed ◽  
The Impact ◽  
Printing Direction

Additive manufacturing (AM), 3D printing, is defined as a process of depositing materials layer by layer to create three-dimensional printed models, as opposed to subtractive manufacturing methodologies. It has the potential of revolutionizing field of manufacturing, which allows us to create more complex geometries with lower cost and faster speed in comparison to injection molding, compression forming, and forging. Therefore, 3D printing can shorten the design manufacturing cycle, reduce the production cost, and increase the competitiveness. Due to the improvements of processes and advancements of modeling and design, Fused Deposition Modeling (FDM) technologies, a common 3D printing technique, have been involved in wide various applications in the past three decades and numerous studies have been gathered. This research work studies directional properties of FDM 3D printed thermoplastic parts per ASTM D638. Tensile strength and modulus of the coupons along and perpendicular to the printing direction are evaluated. It is observed that FDM 3D printing introduces anisotropic behavior to the manufactured part, e.g. tensile strength of 57.7 and 30.8 MPa for loading along and perpendicular to the printing direction, respectively. FDM 3D printers are not ideal and introduce defects into the manufactured parts, e.g. in the form of missing material, gap. This study investigates the impact of gaps on tensile strength and modulus of 3D printed parts. A maximum reduction of 20% in strength is found for a gap (missing bead) along the loading direction.

scholarly journals The Impact of Defects on Tensile Strength and Modulus of 3D Printed Parts Manufactured by Fused deposition Modeling

2021 ◽  
Author(s):  
Mobina Movahedi
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Research Work ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed ◽  
The Impact ◽  
Printing Direction

Additive manufacturing (AM), 3D printing, is defined as a process of depositing materials layer by layer to create three-dimensional printed models, as opposed to subtractive manufacturing methodologies. It has the potential of revolutionizing field of manufacturing, which allows us to create more complex geometries with lower cost and faster speed in comparison to injection molding, compression forming, and forging. Therefore, 3D printing can shorten the design manufacturing cycle, reduce the production cost, and increase the competitiveness. Due to the improvements of processes and advancements of modeling and design, Fused Deposition Modeling (FDM) technologies, a common 3D printing technique, have been involved in wide various applications in the past three decades and numerous studies have been gathered. This research work studies directional properties of FDM 3D printed thermoplastic parts per ASTM D638. Tensile strength and modulus of the coupons along and perpendicular to the printing direction are evaluated. It is observed that FDM 3D printing introduces anisotropic behavior to the manufactured part, e.g. tensile strength of 57.7 and 30.8 MPa for loading along and perpendicular to the printing direction, respectively. FDM 3D printers are not ideal and introduce defects into the manufactured parts, e.g. in the form of missing material, gap. This study investigates the impact of gaps on tensile strength and modulus of 3D printed parts. A maximum reduction of 20% in strength is found for a gap (missing bead) along the loading direction.

scholarly journals Friction Behavior of 3D-printed Polymeric Materials Used in Sliding Systems

2021 ◽  
Vol 58 (1) ◽  
pp. 176-185
Author(s):  
Georgiana Chisiu ◽  
Nicolae-Alexandru Stoica ◽  
Alina-Maria Stoica
Keyword(s):  
3D Printing ◽  
Polymeric Materials ◽  
Longitudinal Direction ◽  
Poly Lactic Acid ◽  
Fused Deposition Modelling ◽  
Friction Behavior ◽  
Speed Increase ◽  
Fused Deposition ◽  
3D Printed ◽  
Printing Direction

Recently, 3D-printed polymeric materials have been successfully replacing the usual ones especially used in sliding systems like couplings. Among the polymeric materials, Acrylonitrile Butadiene Styrene (ABS) and Poly Lactic Acid (PLA) can be the competitive materials in such application after 3D-printing. In this study, 3D printing was used to produce samples from ABS and PLA via fused deposition modelling (FDM) technology. Then friction behavior of 3D-printed samples was investigated depending on printing orientation of the samples. Ultra High Molecular Polyethylene Weight (UHMWPE), as a well-known industrial polymer, was also used for comparing the friction behavior of 3D-printed ABS and PLA polymers. Friction tests were conducted using a pin-on-plate type tribometer according to ASTM G133 under different applied loads and sliding speeds at room temperature. It was found that printing orientation of all ABS and PLA samples has a considerable effect on their friction behavior. Transverse direction (T.D) of the 3D-printed samples shows higher coefficient of friction (COF) values than the longitudinal direction under all applied loads and sliding speeds. On the other hand, COF values obtained in both 3D-printed samples increase as the load and speed increase regardless of the printing direction. When both 3D-printed materials are compared, PLA samples exhibit lower COF values than ABS samples in both printing directions and under all loads and speeds. However, the UHMWPE sample produced with traditional method shows much lower COF values and stable change in friction behavior under all conditions compared to 3D-printed PLA and ABS samples.

scholarly journals Mechanical properties comparison of PLA, tough PLA and PC 3D printed materials with infill structure – Influence of infill pattern on tensile mechanical properties

2021 ◽  
Vol 1208 (1) ◽  
pp. 012019
Author(s):  
Adi Pandzic ◽  
Damir Hodzic
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Elastic Modulus ◽  
3D Printing ◽  
Material Testing ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
3D Printed ◽  
Printed Materials ◽  
Product Weight

Abstract One of the advantages provided by fused deposition modelling (FDM) 3D printing technology is the manufacturing of product materials with infill structure, which provides advantages such as reduced production time, product weight and even the final price. In this paper, the tensile mechanical properties, tensile strength and elastic modulus, of PLA, Tough PLA and PC FDM 3D printed materials with the infill structure were analysed and compared. Also, the influence of infill pattern on tensile properties was analysed. Material testing were performed according to ISO 527-2 standard. All results are statistically analysed and results showed that infill pattern have influence on tensile mechanical properties for all three materials.

scholarly journals Experimental testing of PLA biodegradable thermoplastic in the frame of 3D printing FDM technology

2018 ◽  
Vol 157 ◽  
pp. 06001
Author(s):  
Juraj Beniak ◽  
Peter Križan ◽  
Miloš Matúš ◽  
Michal Šajgalík
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
3D Printing ◽  
Experimental Testing ◽  
3D Models ◽  
Fused Deposition Modelling ◽  
Suitable Material ◽  
Fused Deposition ◽  
Plastic Materials ◽  
Melted Material

In the present time there are many different plastic materials and composite materials suitable for 3D printing by deposition of semi-melted material. The proper selection of correct material with suitable material properties is dependent on the situation how the produced 3D model should be used. If we need to take into account just the visual look of used material or also the mechanical properties as strength is important for loaded models for final use. The aim of this paper is to publish outputs of experimental testing for 3D models from selected materials with regards to mechanical properties of produced testing parts. Produced 3D models are from PLA biodegradable thermoplastic. Models are prepared on Fused Deposition Modelling (FDM) 3D printer. Testing is based on prepared full factors experiment with four factors on its two levels. Measured values are Tensile strength of PLA testing 3D models. In the same time there are gathered information regarding the 3D printing process and compared to measured tensile strength values for each sent of testing parts. All the measured data are statistically evaluated also by Analysis of Variance (ANOVA method).

The effects of moisture and temperature on the mechanical properties of additive manufacturing components: fused deposition modeling

2016 ◽  
Vol 22 (6) ◽  
pp. 887-894 ◽  
Author(s):  
Eunseob Kim ◽  
Yong-Jun Shin ◽  
Sung-Hoon Ahn
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Water Absorption ◽  
Fused Deposition Modeling ◽  
Content Type ◽  
Fused Deposition ◽  
Temperature Conditions ◽  
Molded Parts ◽  
Deposition Modeling ◽  
Injection Molded

Purpose This paper aims to investigate the water absorption behaviors and mechanical properties, according to water absorption and temperature, of components fabricated by fused deposition modeling (FDM) and injection molding. The mechanical properties of FDM and injection molded parts were studied under several environmental conditions. Design/methodology/approach FDM components can be used as load-carrying elements under a range of moisture and temperature conditions. FDM parts show anisotropic mechanical properties according to build orientation. Components were fabricated from acrylonitrile-butadiene-styrene in three different orientations. The mechanical properties of parts fabricated by FDM were compared to injection molded components made from the same material. Water absorption tests were conducted in distilled water between 20 and 60°C to identify the maximum water absorption rate. Both moisture and temperature were considered as environmental variables in the tensile tests, which were conducted under various conditions to measure the effects on mechanical properties. Findings The water absorption behavior of FDM components obeyed Fickian diffusion theory, irrespective of the temperature. High temperatures accelerated the diffusion rate, although the maximum water absorption rate was not affected. The tensile strength of FDM parts under dry, room temperature conditions, was approximately 26-56 per cent that of injection molded parts, depending on build orientation. Increased temperature and water absorption had a more significant effect on FDM parts than injection molded components. The tensile strength was decreased by 67-71 per cent in hot, wet environments compared with dry, room temperature conditions. Originality/value The water absorption behavior of FDM components was investigated. The quantitative effects of temperature and moisture on tensile strength, modulus and strain were also measured. These results will contribute to the design of FDM parts for use under various environmental conditions.

OPTIMALISASI KEKUATAN BENDING HASIL 3D PRINTING MENGGUNAKAN METODE RESPONSE SURFACE PADA FILAMEN PLA (POLY LACTIC ACID)

2021 ◽  
Vol 3 (3) ◽  
pp. 58-66
Author(s):  
Dira Nurfaedah ◽  
Rifelino Rifelino ◽  
Purwantono Purwantono ◽  
Febri Prasetya
Keyword(s):  
Tensile Strength ◽  
Lactic Acid ◽  
Layer Thickness ◽  
Shell Thickness ◽  
Bending Strength ◽  
Poly Lactic Acid ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Nozzle Temperature ◽  
Deposition Angle

Akhir-akhir ini teknologi baru sudah mengembangkan produksi banyak meragup keuntungan untuk yang membutuhkan teknologi past prototype. Printer 3D merupakan teknologi past prototyping yang salah satu jenisnya ialah FDM (Fused Deposition Modelling) yang terkenal dan terjangkau. PLA memiliki karakteristik transparan, bersifat kaku, berbentuk butiran, memiliki ketahanan terhadap kelembapan serta polimer yang elastis. Pada PLA nozzle temperature dan layer thickness berpengaruh terhadap keelastisitas produk. pengaruh ketebalan lapisan cetak, shell thickness mendapatkan parameter paling mendominasi pada respon tensile strength. Akan tetapi dalam hal flexural strength dari bahan PLA, parameter ketebalan lapis, deposition angle, dan pola infil, dikonfimasi ketebalan lapis yang sangat memberikan pengaruh pada bending strength bahan. Metode permukaan respon merupakan sekumpulan statistika serta kalkulasi teknik dimana berfungsi meningkatkan serta memaksimalkan proses, yang mana banyak parameter bebas mempengaruhi variabel respon. Kekuatan bending tertinggi berada pada parameter layer thickness 0.3 mm, nozzle temperature 205oC, dan infill percentage 30% dengan 71.605 MPa. Pada penelitian ini variabel layer thickness sangat berpengaruh terhadap kekuatan bending, nozzle temperature dan infill percentage tidak terlalu berpengaruh terhadap kekuatan bending. Dalam penentuan nilai optimum berdasarkan hasil analisis varian model orde 2 dengan redidual identik menyebar secara acak dan titik residual mendekati garis diagonal untuk uji kenormalan yang berarti memiliki kontribusi terhadap model. Nilai optimum dari variabel bebas menghasilkan nilai bending strength optimal yaitu 0.3 mm untuk layer thickness, 208,18oC untuk nozzle temperature dan 30% untuk infill percentage dengan bending strength yang paling optimal adalah 72,0443 MPa.

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