scholarly journals Nacre-Mimetic Green Flame Retardant: Ultra-High Nanofiller Content, Thin Nanocomposite as an Effective Flame Retardant

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2351
Author(s):  
Irlaine Machado ◽  
Isabel Hsieh ◽  
Veronica Calado ◽  
Thomas Chapin ◽  
Hatsuo Ishida
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Polyurethane Foam ◽  
Proton Nuclear Magnetic Resonance ◽  
Resonance Spectroscopy ◽  
Compression Tests ◽  
Release Capacity ◽  
Cone Calorimeter Test ◽  
Heat Release Capacity ◽  
Nanofiller Content

A nacre-mimetic brick-and-mortar structure was used to develop a new flame-retardant technology. A second biomimetic approach was utilized to develop a non-flammable elastomeric benzoxazine for use as a polymer matrix that effectively adheres to the hydrophilic laponite nanofiller. A combination of laponite and benzoxazine is used to apply an ultra-high nanofiller content, thin nanocomposite coating on a polyurethane foam. The technology used is made environmentally friendly by eliminating the need to add any undesirable flame retardants, such as phosphorus additives or halogenated compounds. The very-thin coating on the polyurethane foam (PUF) is obtained through a single dip-coating. The structure of the polymer has been confirmed by proton nuclear magnetic resonance spectroscopy (1H NMR) and Fourier transform infrared spectroscopy (FTIR). The flammability of the polymer and nanocomposite was evaluated by heat release capacity using microscale combustion calorimetry (MCC). A material with heat release capacity (HRC) lower than 100 J/Kg is considered non-ignitable. The nanocomposite developed exhibits HRC of 22 J/Kg, which is well within the classification of a non-ignitable material. The cone calorimeter test was also used to investigate the flame retardancy of the nanocomposite’s thin film on polyurethane foam. This test confirms that the second peak of the heat release rate (HRR) decreased 62% or completely disappeared for the coated PUF with different loadings. Compression tests show an increase in the modulus of the PUF by 88% for the 4 wt% coating concentration. Upon repeated modulus tests, the rigidity decreases, approaching the modulus of the uncoated PUF. However, the effect of this repeated mechanical loading does not significantly affect the flame retarding performance.

Synthesis of a phosphorus–nitrogen-containing flame retardant and its application in epoxy resin

2018 ◽  
Vol 31 (2) ◽  
pp. 186-196 ◽  
Author(s):  
Shuang Yang ◽  
Yefa Hu ◽  
Qiaoxin Zhang
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Epoxy Resin ◽  
Heat Release Rate ◽  
Flame Retardancy ◽  
Release Rate ◽  
Epoxy Resins ◽  
Proton Nuclear Magnetic Resonance ◽  
Scanning Calorimetry ◽  
Cone Calorimeter Test

In this article, a phosphorus–nitrogen-containing flame retardant (DOPO-T) was successfully synthesized by nucleophilic substitution reaction between 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and cyanuric chloride. The chemical structure of DOPO-T was characterized by Fourier transform infrared spectroscopy, proton nuclear magnetic resonance (NMR) and phosphorous-31 NMR, and elemental analysis. DOPO-T was then blended with diglycidyl ether of bisphenol-A to prepare flame-retardant epoxy resins. Thermal properties, flame retardancy, and combustion behavior of the cured epoxy resins were evaluated by differential scanning calorimetry, thermogravimetric analysis, limited oxygen index (LOI) measurement, UL94 vertical burning test, and cone calorimeter test. The results indicated that the glass transition temperature ( Tg) and temperature at 5% weight loss of epoxy resin (EP)/DOPO-T thermosets were gradually decreased with the increasing content of DOPO-T. DOPO-T catalyzed the decomposition of EP matrix in advance. The flame-retardant performance of EP thermosets was significantly enhanced with the addition of DOPO-T. EP/DOPO-T-0.9 sample had an LOI value of 36.2% and achieved UL94 V-1 rating. In addition, the average of heat release rate, peak of heat release rate, average of effective heat of combustion, and total heat release (THR) of EP/DOPO-T-0.9 sample were decreased by 32%, 48%, 23%, and 31%, respectively, compared with the neat EP sample. Impressively, EP/DOPO-T thermosets acquired excellent flame retardancy under low loading of flame retardant.

scholarly journals Mechanically Sustainable Starch-Based Flame-Retardant Coatings on Polyurethane Foams

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1286
Author(s):  
Kyung-Who Choi ◽  
Jun-Woo Kim ◽  
Tae-Soon Kwon ◽  
Seok-Won Kang ◽  
Jung-Il Song ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Coating Layer ◽  
Real Life ◽  
Polyurethane Foams ◽  
Layer By Layer ◽  
Toxic Substances ◽  
Cone Calorimetry ◽  
Coating Agent ◽  
Cone Calorimeter Test

The use of halogen-based materials has been regulated since toxic substances are released during combustion. In this study, polyurethane foam was coated with cationic starch (CS) and montmorillonite (MMT) nano-clay using a spray-assisted layer-by-layer (LbL) assembly to develop an eco-friendly, high-performance flame-retardant coating agent. The thickness of the CS/MMT coating layer was confirmed to have increased uniformly as the layers were stacked. Likewise, a cone calorimetry test confirmed that the heat release rate and total heat release of the coated foam decreased by about 1/2, and a flame test showed improved fire retardancy based on the analysis of combustion speed, flame size, and residues of the LbL-coated foam. More importantly, an additional cone calorimeter test was performed after conducting more than 1000 compressions to assess the durability of the flame-retardant coating layer when applied in real life, confirming the durability of the LbL coating by the lasting flame retardancy.

scholarly journals Synthesis of Novel Arginine-Based Flame Retardant and Its Application in Lyocell Fabric

Molecules ◽  
2021 ◽  
Vol 26 (12) ◽  
pp. 3588
Author(s):  
Jiayi Chen ◽  
Yansong Liu ◽  
Jiayue Zhang ◽  
Yuanlin Ren ◽  
Xiaohui Liu
Keyword(s):  
Fourier Transform ◽  
Heat Release ◽  
Flame Retardant ◽  
Photoelectron Spectroscopy ◽  
Fourier Transform Infrared ◽  
Ftir Analysis ◽  
Excellent Thermal Stability ◽  
X Ray ◽  
Cone Calorimeter Test ◽  
Before And After

Lyocell fabrics are widely applied in textiles, however, its high flammability increases the risk of fire. Therefore, to resolve the issue, a novel biomass-based flame retardant with phosphorus and nitrogen elements was designed and synthesized by the reaction of arginine with phosphoric acid and urea. It was then grafted onto the lyocell fabric by a dip-dry-cure technique to prepare durable flame-retardant lyocell fabric (FR-lyocell). X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared spectroscopy (FTIR) analysis demonstrated that the flame retardant was successfully introduced into the lyocell sample. Thermogravimetric (TG) and Raman analyses confirmed that the modified lyocell fabric featured excellent thermal stability and significantly increased char residue. Vertical combustion results indicated that FR-lyocell before and after washing formed a complete and dense char layer. Thermogravimetric Fourier-transform infrared (TG-FTIR) analysis suggested that incombustible substances (such as H2O and CO2) were produced and played a significant fire retarding role in the gas phase. The cone calorimeter test corroborated that the peak of heat release rate (PHRR) and total heat release (THR) declined by 89.4% and 56.4%, respectively. These results indicated that the flame retardancy of the lyocell fabric was observably ameliorated.

A novel curing agent based on diphenylphosphine oxide for flame-retardant epoxy resin

2017 ◽  
Vol 30 (10) ◽  
pp. 1229-1239 ◽  
Author(s):  
Shan Huang ◽  
Xiao Hou ◽  
Jiaojiao Li ◽  
Xiujuan Tian ◽  
Qing Yu ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Epoxy Resin ◽  
Energy Dispersive Spectrometer ◽  
Diglycidyl Ether ◽  
Curing Agent ◽  
Diphenylphosphine Oxide ◽  
Excellent Thermal Stability ◽  
Cone Calorimeter Test ◽  
Ul 94

A phosphorous/nitrogen-containing diphenylphosphine oxide (DPO) derivative (DPO-SS) was designed and synthesized via a two-step reaction of 4,4′-diaminodiphenylsulfone, 2-hydroxy-benzaldehyde, and DPO. The structure of DPO-SS was confirmed by Fourier transform infrared spectroscopy (FTIR), 1H and 31P nuclear magnetic resonance (NMR) spectroscopy, and mass spectrometry (MS). DPO-SS was used as a flame retardant and curing agent for copolymerizing with diglycidyl ether of bisphenol-A. Thermal and flame-retardant properties of the obtained flame-retardant epoxy resin (F-EP) were investigated by thermogravimetric analysis, dynamic thermomechanical analysis, limited oxygen index (LOI) measurement, vertical burning test (UL-94), and cone calorimeter test. Results indicated that all F-EP samples exhibited excellent thermal stability and flame-retardant property. Especially for F-EP with P content of 0.7 wt% (denoted as EP/P-0.7), it achieved high LOI values (32.4%) and UL-94 V-0 rating. Compared with pure EP, all F-EP samples showed lower heat release rate, total heat release, total smoke produce, and little Tg fluctuation. In order to study the flame-retardant mechanism, the char residues were investigated by FTIR, scanning electron microscopy, and energy-dispersive spectrometer analysis. The results manifested that DPO-SS acted as flame retardant in both gas phase and condensed phase. Water absorption properties of pure EP and F-EP were also compared through immersion experiments. Results showed that EP/P-0.7 sample had apparently lower water absorptivity than pure EP.

Impact of aspect ratio and CNT loading on the dynamic mechanical and flammability properties of polyethylene nanocomposites

e-Polymers ◽  
2014 ◽  
Vol 14 (1) ◽  
pp. 57-63 ◽  
Author(s):  
Selvin P. Thomas ◽  
Mostafizur Rahaman ◽  
Ibnelwaleed A. Hussein
Keyword(s):  
Aspect Ratio ◽  
Heat Release ◽  
Late Onset ◽  
Melt Blending ◽  
Crystallization Peak ◽  
Multiwalled Carbon ◽  
Dynamic Mechanical ◽  
Release Capacity ◽  
Peak Heat Release Rate ◽  
Heat Release Capacity

AbstractIn this study, the effects of aspect ratio and loading of multiwalled carbon nanotubes (MWCNTs) on the dynamic mechanical, thermal, and flammability properties of low-density polyethylene (LDPE)/MWCNT nanocomposites prepared by the melt blending technique were investigated. At low CNT loading, CNT with low aspect ratio acted as a plasticizer in LDPE. The storage modulus of the nanocomposites increased with the increase in aspect ratio and CNT loading. The increase in scan rate for the composites results in the decrease in total crystallinity, crystallization peak temperature, and a late onset of crystallization. The flammability properties like heat release capacity, peak heat release rate, and total heat release decrease with the increase in both aspect ratio and loading of CNTs in the composites.

scholarly journals Impact of melamine and its derivatives on the properties of poly(vinyl acetate)-based composite wood adhesive

2020 ◽  
Author(s):  
Zuzanna Góral ◽  
Joanna Mastalska-Popławska ◽  
Piotr Izak ◽  
Paweł Rutkowski ◽  
Joanna Gnyla ◽  
...  
Keyword(s):  
Heat Release ◽  
Vinyl Acetate ◽  
Glass Fibers ◽  
Fire Retardant ◽  
Wood Adhesive ◽  
Melamine Phosphate ◽  
Release Capacity ◽  
Ceramic Fillers ◽  
Heat Release Capacity ◽  
Composite Wood

Abstract A fire retardant composite adhesive for bonding wood and wood-based elements has been developed and characterized. To obtain the enhanced fire-proof properties of the wood adhesive dispersion based on the poly(vinyl acetate) (PVAc), ceramic fillers (17.5 wt% total)—alumina, silica, kaolin and glass fibers were applied. Moreover, fire retardants such as melamine, melamine phosphate and melamine polyphosphate (up to 7 wt%) were also used. Thermal analysis (TG-DSC), strength tests, rheology, pH and flammability measurements (PCFC) were performed. The best properties of the adhesive were achieved for ceramic additives supported by melamine phosphate. A slight improvement of shear strength, shift of the last decomposition step of PVAc (residue degradation) towards higher temperatures by about 50 °C, reduction in mass loss from 100 wt% to less than 70 wt% and about 30–40% improvement of flammability parameters such as heat release capacity, total heat release or peak heat release rate were found compared to the pure poly(vinyl acetate) adhesive.

Numerical study on the heat release capacity of the active-passive phase change wall affected by ventilation velocity

2020 ◽  
Vol 150 ◽  
pp. 1047-1056 ◽  
Author(s):  
Yong Guan ◽  
Tuo Wang ◽  
Rui Tang ◽  
Wanling Hu ◽  
Jianxuan Guo ◽  
...  
Keyword(s):  
Phase Change ◽  
Heat Release ◽  
Numerical Study ◽  
Release Capacity ◽  
Heat Release Capacity ◽  
Passive Phase ◽  
Ventilation Velocity

Rubber toughened flame retardant (FR) polyamide 11 nanocomposites Part 2: synergy between multi-walled carbon nanotube (MWNT) and MMT nanoclay

2019 ◽  
Vol 2 (1) ◽  
pp. 19-29
Author(s):  
Hao Wu ◽  
Rogelio Ortiz ◽  
Joseph H. Koo
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Selective Laser Sintering ◽  
Bench Mark ◽  
Polyamide 11 ◽  
Rubber Toughened ◽  
Multi Walled Carbon Nanotubes ◽  
Ul 94 ◽  
Heat Release Capacity ◽  
High Level

AbstractIn the previous study, flame retardant (FR) polyamide 11 (PA11) nanocomposites formulations designed for selective laser sintering (SLS)were prepared and characterized. The SEBS-g-MA elastomer successfully improved the material’s ductility. Although the nonhalogenated FR additives and montmorillonite (MMT) nanoclay successfully decreased the heat release capacity (HRC) and peak heat release rate (pHRR) as characterized by microscale combustion calorimeter (MCC). None of the rubber toughened formulations achieved UL 94 V0 rating, which is a bench mark for many FR polymer applications. As part two of this study, we explored the synergism between two nanoparticles, nanoclay and multi-walled carbon nanotubes (MWNTs), to see whether better FR properties can be achieved. TEM micrographs indicate that both nanoclay and MWNTs achieved high level of dispersion. Flammability results showed that all formulations achieved UL 94 V0 rating, which is a significant improvement from the previous formulations without MWNTs. Char morphology characterization indicated that a solid carbonaceous char layer was reinforced by nanoclay and MWNTs.

scholarly journals Exploring the Contribution of Two Phosphorus-Based Groups to Polymer Flammability via Pyrolysis–Combustion Flow Calorimetry

Materials ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 2961 ◽  
Author(s):  
Rodolphe Sonnier ◽  
Belkacem Otazaghine ◽  
Christelle Vagner ◽  
Frédéric Bier ◽  
Jean-Luc Six ◽  
...  
Keyword(s):  
Heat Release ◽  
Cooperative Interaction ◽  
Flow Calorimetry ◽  
Complete Combustion ◽  
Release Capacity ◽  
Phosphorus Containing ◽  
Combustion Flow ◽  
Heat Release Capacity ◽  
Polymer Flammability ◽  
Good Agreement

From a set of around 100 phosphorus-containing polymers tested in pyrolysis–combustion flow calorimetry, the contributions to flammability of two phosphorus-containing pendant groups (called 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and PO3) were calculated using an advanced method previously proposed and validated. The flammability properties include total heat release (THR) and heat release capacity (HRC) measured in standard conditions, i.e., anaerobic pyrolysis and complete combustion. The calculated contributions are in good agreement with the main modes of action of both phosphorus groups, i.e., flame inhibition for DOPO and char promotion for PO3. Moreover, the results provide first conclusions about the cooperative interaction between phosphorus and nitrogen, as well as the influence of the architecture of tested co-polymers.

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