scholarly journals Dimensional Accuracy of Dental Casting Patterns Fabricated Using Consumer 3D Printers

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2244
Author(s):  
Yoshiki Ishida ◽  
Daisuke Miura ◽  
Taira Miyasaka ◽  
Akikazu Shinya
Keyword(s):  
Surface Roughness ◽  
Fused Deposition Modeling ◽  
Dimensional Accuracy ◽  
Dental Restoration ◽  
Outer Diameter ◽  
Fused Deposition ◽  
3D Printers ◽  
Deposition Modeling ◽  
Original Size ◽  
Tooth Axis

Consumer 3D printers have improved considerably due to the evolution of additive manufacturing. This study aimed to examine the accuracy of consumer printers in dental restoration. Cylindrical patterns mimicking a full crown were created and enlarged from 100% to 105% of the original size. Two types of consumer 3D printers, including a fused deposition modeling (FDM) device and a stereolithography (SLA) device, and two types of dental 3D printers, including a multi-jet device and an SLA device, were used to fabricate the patterns. Then, the outer and inner diameters and depths, and surface roughness of the patterns were measured. The changing rates of the outer diameter of models created using dental printers were significantly smaller than those of the models created using consumer printers (p < 0.05). Significantly greater surface roughness was obtained in the tooth axis of the model fabricated using the consumer FDM device (p < 0.05). However, no significant differences were observed on the surface roughness of both axes between the consumer SLA device and the dental devices (p > 0.05). However, FDM showed larger surface roughness than dental devices in both axes (p < 0.05). Thus, the SLA consumer printer can be applied to fabricate resin patterns with enlargement editing of 1–3% along the horizontal axis.

A review of melt extrusion additive manufacturing processes: II. Materials, dimensional accuracy, and surface roughness

2015 ◽  
Vol 21 (3) ◽  
pp. 250-261 ◽  
Author(s):  
Brian N. Turner ◽  
Scott A Gold
Keyword(s):  
Surface Roughness ◽  
Additive Manufacturing ◽  
Product Design ◽  
Fused Deposition Modeling ◽  
Dimensional Accuracy ◽  
Design Parameters ◽  
Content Type ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Am Processes

Purpose – The purpose of this paper is to critically review the literature related to dimensional accuracy and surface roughness for fused deposition modeling and similar extrusion-based additive manufacturing or rapid prototyping processes. Design/methodology/approach – A systematic review of the literature was carried out by focusing on the relationship between process and product design parameters and the dimensional and surface properties of finished parts. Methods for evaluating these performance parameters are also reviewed. Findings – Fused deposition modeling® and related processes are the most widely used polymer rapid prototyping processes. For many applications, resolution, dimensional accuracy and surface roughness are among the most important properties in final parts. The influence of feedstock properties and system design on dimensional accuracy and resolution is reviewed. Thermal warping and shrinkage are often major sources of dimensional error in finished parts. This phenomenon is explored along with various approaches for evaluating dimensional accuracy. Product design parameters, in particular, slice height, strongly impact surface roughness. A geometric model for surface roughness is also reviewed. Originality/value – This represents the first review of extrusion AM processes focusing on dimensional accuracy and surface roughness. Understanding and improving relationships between materials, design parameters and the ultimate properties of finished parts will be key to improving extrusion AM processes and expanding their applications.

scholarly journals PENENTUAN SETTING OPTIMAL MESIN 3D PRINTER BERBASIS FUSED DEPOSITION MODELING MENGGUNAKAN METODE TAGUCHI

2018 ◽  
Vol 4 (2) ◽  
Author(s):  
Anggit Prakasa ◽  
Setya Permana Sutisna ◽  
Anton Royanto Ahmad
Keyword(s):  
Experimental Design ◽  
Taguchi Method ◽  
Fused Deposition Modeling ◽  
Dimensional Accuracy ◽  
High Accuracy ◽  
3D Printer ◽  
Fused Deposition ◽  
3D Printers ◽  
Optimal Setting ◽  
Deposition Modeling

<p>The 3D printers process is applied to create prototype components, but at the last 3D Printers are often applied as last products. So, high accuracy is required in this case. In this research will find the optimal<br />setting of the dimensional accuracy 3D printers based fused deposition modeling. The method used is<br />the Taguchi method, the reason for using this method its efficiency, this is because the Orthogonal<br />Array matrix requires less number of experiments than the classical experimental design. Analysis of<br />Variance is also needed in this method to see the factors that significantly influence the response<br />variable. The results of this study indicate that the factors that significantly influence is printspeed by<br />contributing 53.08%, flowrate contributes 16.4%, and temperature heater block contributes 3.85% and<br />optimal setting is temperature heater block 190º, print speed 60mm/s and flowrate 6.28 mm3/s. (A1,<br />C3 dan D2).</p>

scholarly journals Research on 3D printed fixture components

2018 ◽  
Vol 178 ◽  
pp. 02008
Author(s):  
Dragoş-Florin Chitariu ◽  
Adriana Munteanu
Keyword(s):  
Surface Roughness ◽  
Fused Deposition Modeling ◽  
Dimensional Accuracy ◽  
Active Surface ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed ◽  
Machining Control ◽  
Materials Used ◽  
High Level

Fixtures are used for orientation, positioning and tightening of the workpiece during machining, control and assembly. The main fixture requirements are: orientation, positioning and tightening precision in accordance with the machining requirements. The materials used for fixture components, especially, supports and clamping mechanism are, usually, alloy steel with HRC hardness up to 55-60 HRC. These components are machined to high level of precision thus assuring the overall precision of the fixture. In order to achieve high stiffness and a good dampening capacity the fixture become, usually, very heavy. In the case of manually operated fixtures light weight is an advantage; also there are operations such as inspection, assembly where the operating forces are low. In this case lightweight materials can be used for fixture construction. In this paper the FDM (Fused Deposition Modeling) 3D printing technology is used. Support buttons and v-block fixture components were selected and 3D printed. The effect of printing orientation of active surfaces of support was analysed. The dimensional accuracy and surface roughness on the active surface were measured. Experimental results indicate that surface roughness is dependent on the orientation of the printed workpiece.

scholarly journals Dimensional accuracy and surface roughness of polymeric dental bridges produced by different 3D printing processes

2018 ◽  
Vol 2 (94) ◽  
pp. 65-75 ◽  
Author(s):  
T.D. Dikova ◽  
D.A. Dzhendov ◽  
D. Ivanov ◽  
K. Bliznakova
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
New Technologies ◽  
Dimensional Accuracy ◽  
Average Roughness ◽  
Training Models ◽  
Fused Deposition ◽  
3D Printers ◽  
Materials Used

Purpose: To compare the dimensions accuracy and surface roughness of polymeric dental bridges produced by different 3D printers. Design/methodology/approach: Four-part dental bridges were manufactured by three printing systems working on the basis of digital light projection (DLP) stereolithography (SLA), laser-assisted SLA and fused deposition modeling (FDM). The materials used from SLA printers are liquid methacrylate photopolymer resins, while FDM printer use thin wire plastic polylactic acid. The accuracy of the external dimensions of dental bridges was evaluated and the surface roughness was measured. Findings: It was found that compared to the base model, the dimensions of the SLA printed bridges are bigger with 1.25%-6.21%, while the corresponding dimensions of the samples, made by FDM are smaller by 1.07%-4.71%, regardless the position of the object towards the substrate. The samples, produced by FDM, are characterized with the highest roughness. The average roughness deviation (Ra) values for DLP SLA and lase-assisted SLA are 2.40 μm and 2.97 μm, respectively. Research limitations/implications: For production of high quality polymeric dental constructions next research should be targeted to investigation of the polymerization degree, stresses and deformations. Practical implications: Our study shows that 3D printers, based on laser-assisted and DLP SLA, can be successfully used for manufacturing of polymeric dental bridges – temporary restorations or cast patterns, while FDM system is more suitable for training models. The results will help the dentists to make right choice of the most suitable 3D printer. Originality/value: One of the largest fixed partial dentures – four-part bridges, produced by three different commercial 3D printing systems, were investigated by comparative analysis. The paper will attract readers’ interest in the field of biomedical materials and application of new technologies in dentistry.

scholarly journals A Novel Slicing Strategy to Print Overhangs without Support Material

2021 ◽  
Vol 11 (18) ◽  
pp. 8760
Author(s):  
Michael Wüthrich ◽  
Maurus Gubser ◽  
Wilfried J. Elspass ◽  
Christian Jaeger
Keyword(s):  
Fused Deposition Modeling ◽  
Dimensional Accuracy ◽  
Rotational Axis ◽  
Support Material ◽  
Stl File ◽  
Fused Deposition ◽  
Need Support ◽  
G Code ◽  
3D Printers ◽  
Deposition Modeling

Fused deposition modeling (FDM) 3D printers commonly need support material to print overhangs. A previously developed 4-axis printing process based on an orthogonal kinematic, an additional rotational axis around the z-axis and a 45° tilted nozzle can print overhangs up to 100° without support material. With this approach, the layers are in a conical shape and no longer parallel to the printing plane; therefore, a new slicer strategy is necessary to generate the paths. This paper describes a slicing algorithm compatible with this 4-axis printing kinematics. The presented slicing strategy is a combination of a geometrical transformation with a conventional slicing software and has three basic steps: Transformation of the geometry in the .STL file, path generation with a conventional slicer and back transformation of the G-code. A comparison of conventionally manufactured parts and parts produced with the new process shows the feasibility and initial results in terms of surface quality and dimensional accuracy.

Comparative Analysis of Different Methods of Rapid Tooling

2005 ◽  
Vol 475-479 ◽  
pp. 2873-2876
Author(s):  
Charles Martin ◽  
J.V. Sasutil ◽  
M. Kouhkan ◽  
E. Lorea ◽  
Rafiq Noorani
Keyword(s):  
Surface Roughness ◽  
Fused Deposition Modeling ◽  
Selective Laser Sintering ◽  
Dimensional Accuracy ◽  
Laser Sintering ◽  
Rapid Tooling ◽  
Composite Manufacturing ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Overall Performance

The purpose of this experiment was to compare different techniques that help improve conventional tooling. The methods investigated were chosen from both the methods of Rapid Tooling: direct and indirect. Six different methods were selected including, Sand Casting, Investment Casting, Fused Deposition Modeling (FDM), Direct Composite Manufacturing (DCM), Selective Laser Sintering (SLS), and Stereolithography (SLA). Several industrial corporations were contacted to help complete all six tests. Five parameters were selected for the comparison of these samples: dimensional accuracy, tensile strength, surface roughness, time for completion, and weight. Through comparison the strengths and weaknesses of each method was determined. It was found that different methods did better in various parameters. However, Selective Laser Sintering (SLS) seemed to have the best overall performance.

Influence of Part Orientation on the Surface Roughness in the Process of Fused Deposition Modeling

2021 ◽  
Vol 896 ◽  
pp. 29-37
Author(s):  
Ján Milde ◽  
František Jurina ◽  
Jozef Peterka ◽  
Patrik Dobrovszký ◽  
Jakub Hrbál ◽  
...  
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Orientation Angle ◽  
Acrylonitrile Butadiene Styrene ◽  
Lower Surface ◽  
Geometrical Model ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Part Orientation

The article focused on the influence of part orientation on the surface roughness of cuboid parts during the process of fabricating by FDM technology. The components, in this case, is simple cuboid part with the dimensions 15 mm x 15mm x 30 mm. A geometrical model is defined that considers the shape of the material filaments after deposition, to define a theoretical roughness profile, for a certain print orientation angle. Five different print orientations in the X-axis of the cuboid part were set: 0°, 30°, 45°, 60°, and 90°. According to previous research in the field of FDM technology by the author, the internal structure (infill) was set at the value of 70%. The method of 3D printing was the Fused Deposition Modeling (FDM) and the material used in this research was thermoplastic ABS (Acrylonitrile butadiene styrene). For each setting, there were five specimens (twenty five prints in total). Prints were fabricated on a Zortrax M200 3D printer. After the 3D printing, the surface “A” was investigated by portable surface roughness tester Mitutoyo SJ-210. Surface roughness in the article is shown in the form of graphs (Fig.7). Results show increase in part roughness with increasing degree of part orientation. When the direction of applied layers on the measured surface was horizontal, significant improvement in surface roughness was observed. Findings in this paper can be taken into consideration when designing parts, as they can contribute in achieving lower surface roughness values.

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