scholarly journals On the Effects of Process Parameters and Optimization of Interlaminate Bond Strength in 3D Printed ABS/CF-PLA Composite

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 2155 ◽  
Author(s):  
Syed Waqar Ahmed ◽  
Ghulam Hussain ◽  
Khurram Altaf ◽  
Sadaqat Ali ◽  
Mohammed Alkahtani ◽  
...  
Keyword(s):  
Bond Strength ◽  
Failure Mode ◽  
Composite Structures ◽  
Failure Modes ◽  
Empirical Relation ◽  
Fused Deposition Modelling ◽  
Laminar Composite ◽  
Interfacial Bond Strength ◽  
Fused Deposition ◽  
Printing Parameters

The scope of additive manufacturing, particularly fused deposition modelling (FDM), can indeed be explored with the fabrication of multi-material composite laminates using this technology. Laminar composite structures made up of two distinct materials, namely acrylonitrile butadiene styrene (ABS) and carbon fiber reinforced polylactic acid (CF-PLA), were produced using the FDM process. The current study analyzes the effect of various printing parameters on the interfacial bond strength (IFBS) of the ABS/CF-PLA laminar composite by employing response surface methodology. The physical examination of the tested specimens revealed two failure modes, where failure mode 1 possessed high IFBS owing to the phenomenon of material patch transfer. Contrarily, failure mode 2 yielded low IFBS, while no patch transfer was observed. The analysis of variance (ANOVA) revealed that printing parameters were highly interactive in nature. After extensive experimentation, it was revealed that good quality of IFBS is attributed to the medium range of printing speed, high infill density, and low layer height. At the same time, a maximum IFBS of 20.5 MPa was achieved. The study presented an empirical relation between printing parameters and IFBS that can help in forecasting IFBS at any given printing parameters. Finally, the optimized printing conditions were also determined with the aim to maximize IFBS.

scholarly journals Fused Deposition Modelling of Fibre Reinforced Polymer Composites: A Parametric Review

2021 ◽  
Vol 5 (1) ◽  
pp. 29
Author(s):  
Narongkorn Krajangsawasdi ◽  
Lourens G. Blok ◽  
Ian Hamerton ◽  
Marco L. Longana ◽  
Benjamin K. S. Woods ◽  
...  
Keyword(s):  
Process Parameters ◽  
Mechanical Performance ◽  
Fibre Length ◽  
Processing Parameters ◽  
Thermoplastic Composite ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Fibre Reinforced Polymer ◽  
Printing Parameters

Fused deposition modelling (FDM) is a widely used additive layer manufacturing process that deposits thermoplastic material layer-by-layer to produce complex geometries within a short time. Increasingly, fibres are being used to reinforce thermoplastic filaments to improve mechanical performance. This paper reviews the available literature on fibre reinforced FDM to investigate how the mechanical, physical, and thermal properties of 3D-printed fibre reinforced thermoplastic composite materials are affected by printing parameters (e.g., printing speed, temperature, building principle, etc.) and constitutive materials properties, i.e., polymeric matrices, reinforcements, and additional materials. In particular, the reinforcement fibres are categorized in this review considering the different available types (e.g., carbon, glass, aramid, and natural), and obtainable architectures divided accordingly to the fibre length (nano, short, and continuous). The review attempts to distil the optimum processing parameters that could be deduced from across different studies by presenting graphically the relationship between process parameters and properties. This publication benefits the material developer who is investigating the process parameters to optimize the printing parameters of novel materials or looking for a good constituent combination to produce composite FDM filaments, thus helping to reduce material wastage and experimental time.

Investigations of process parameters during dissolution studies of drug loaded 3D printed tablets

2021 ◽  
pp. 095441192199358
Author(s):  
Varun Sharma ◽  
Khaja Moinuddin Shaik ◽  
Archita Choudhury ◽  
Pramod Kumar ◽  
Prateek Kala ◽  
...  
Keyword(s):  
Dissolution Rate ◽  
Process Parameters ◽  
Empirical Relation ◽  
Three Dimensional ◽  
Critical Parameters ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Rate Of Dissolution ◽  
3D Printed ◽  
Percentage Release

The present research paper attempts to study the effect of different process parameters on the dissolution rate during 3D printed tablets. Three-dimensional printing has the potential of serving tailored made tablets to cater personalized drug delivery systems. Fluorescein loaded PVA filaments through impregnation route was used to fabricate tablets based on Taguchi based design of experimentation using Fused Deposition Modelling (FDM). The effect of print speed, infill percentage and layer thickness were analyzed to study the effect on rate of dissolution. Infill percentage followed by print speed were found to be critical parameters affecting dissolution rate. The data analysis provided an insight into the study of interaction among different 3D printing parameters to develop an empirical relation for percentage release of the drug in human body.

Performance of Low-Cost 3D Printer in Medical Application

2021 ◽  
Author(s):  
Nor Aiman Sukindar ◽  
Azib Azhari Awang Dahan ◽  
Sharifah Imihezri Syed Shaharuddin ◽  
Nor Farah Huda Abd Halim
Keyword(s):  
Low Cost ◽  
Medical Application ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Layer By Layer ◽  
Total Deformation ◽  
Element Analysis ◽  
Porosity Level ◽  
Fused Deposition ◽  
Printing Parameters

Abstract Fused Deposition Modelling (FDM) is an additive manufacturing (AM) process that produces a physical object directly from a CAD design using layer-by-layer deposition of the filament material that is extruded via a nozzle. In industry, FDM has become one of the most used AM processes for the production of low batch quantity and functional prototypes, due to its safety, efficiency, reliability, low cost, and ability to process manufacturing-grade engineering thermoplastic. Recently, the market is flooded with the availability of low-cost printers produced by numerous companies. This research aims to investigate the effect of different porosity levels on a scaffold structure produced using a low-cost 3D printer. Comparisons of these porous structures were made in terms of Von-Mises strain, total deformation, as well as compressive stress. Various porosity levels were created by varying printing parameters, including layer height, infill density, and shell thickness by slicing the initial solid CAD file using Repetier Host 3D printing software. Finite Element Analysis (FEA) simulation was then performed on the created scaffold structures by using Ansys Workbench 19.2. The simulation result indicates that the greater porosity level will result in higher total deformation of the structure. Meanwhile, the compression test shows that the minimum strength value obtained was favourable at 22 MPa and had exceeded that of the trabecular femur (15 MPa). However, its porosity level (maximum at 52%) was still below that of the minimum threshold of porosity level of 70 percent. However, the printing parameters currently used can be adjusted in the future. Therefore, it was deduced that the low-cost 3D printer offers promising potential to fabricate different porosity structures with multiple outcomes.

scholarly journals Strength Comparison of FDM 3D Printed PLA Made by Different Manufacturers

TEM Journal ◽  
2020 ◽  
pp. 966-970
Author(s):  
Damir Hodžić ◽  
Adi Pandžić ◽  
Ismar Hajro ◽  
Petar Tasić
Keyword(s):  
Experimental Study ◽  
Additive Manufacturing ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Manufacturing Technique ◽  
Plastic Materials ◽  
Wide Range ◽  
3D Printed ◽  
The Difference ◽  
Printing Parameters

Widely used additive manufacturing technique for plastic materials is Fused Deposition Modelling (FDM). The FDM technology has gained interest in industry for a wide range of applications, especially today when large number of different materials on the market are available. There are many different manufacturers for the same FDM material where the difference in price goes up to 50%. This experimental study investigates possible difference in strength of the 3D printed PLA material of five different manufacturers. All specimens are 3D printed on Ultimaker S5 printer with the same printing parameters, and they are all the same colour.

scholarly journals Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures

Polymers ◽  
2021 ◽  
Vol 13 (21) ◽  
pp. 3737
Author(s):  
Yousef Lafi A. Alshammari ◽  
Feiyang He ◽  
Muhammad A. Khan
Keyword(s):  
3D Printing ◽  
Crack Growth ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
Fused Deposition Modelling ◽  
Structural Dynamic ◽  
Fused Deposition ◽  
Nozzle Size ◽  
Printing Parameters ◽  
Butadiene Styrene

Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical properties. It is perfect for making structures for industrial applications in complex environments. Three-dimensional printing parameters, including building orientation, layers thickness, and nozzle size, critically affect the crack growth in FDM structures under complex loads. Therefore, this paper used the dynamic bending vibration test to investigate their influence on fatigue crack growth (FCG) rate under dynamic loads and the Paris power law constant C and m. The paper proposed an analytical solution to determine the stress intensity factor (SIF) at the crack tip based on the measurement of structural dynamic response. The experimental results show that the lower ambient temperature, as well as increased nozzle size and layer thickness, provide a lower FCG rate. The printing orientation, which is the same as loading, also slows the crack growth. The linear regression between these parameters and Paris Law’s coefficient also proves the same conclusion.

scholarly journals Chitosan in different concentrations added to a two-step etch-and-rinse adhesive system: influence on bond strength to dentin

2017 ◽  
Vol 20 (4) ◽  
pp. 55
Author(s):  
Rafael Avellar de Carvalho Nunes ◽  
Flávia Lucisano Botelho do Amaral ◽  
Fabiana Mantovani Gomes França ◽  
Cecilia Pedroso Turssi ◽  
Roberta Tarkany Basting
Keyword(s):  
Bond Strength ◽  
Failure Mode ◽  
Failure Modes ◽  
Resin Composite ◽  
Adhesive System ◽  
Fracture Pattern ◽  
Test Machine ◽  
Microtensile Bond Strength ◽  
Etch And Rinse ◽  
Strength Tests

<p class="Corpo"><strong>Objective</strong>: the aim of the present study was to evaluate the influence of adding different concentrations of chitosan to an experimental two-step etch-and-rinse adhesive system on the bond strength and failure mode to dentin. <strong>Material</strong> <strong>and</strong> <strong>Methods</strong>: thirty-two flat dentin surfaces were obtained from extracted human third molars and divided into four groups  (n=8) for application of the adhesive systems: AD - conventional two-step adhesive system (Adper Single Bond 2); EXP – experimental two-step etch-and-rinse adhesive system; Chi0.2% - EXP with addition of 0.2% Chitosan; Chi0.5% - EXP with addition of 0.5% Chitosan. Resin composite build-ups were made and the composite/dentin specimens were sectioned to obtain rectangular beams with a bond area of approximately 1mm<sup>2</sup>. After 24 hours, the sticks were submitted to microtensile bond strength tests in a universal test machine. The fracture pattern was evaluated under a stereoscopic loupe at 40X magnification. <strong>Results</strong>: one-way analysis of variance showed that the type of adhesive system had no significant effect on the bond strength values (p = 0.142), showing the mean bond strength values (standard deviation), in MPa, for the groups as follows: AD=20.1 (5.4); EXP=16.6 (2.3); Chi0.2%=16.1 (2.8); Chi0.5%=16.9 (2.3). In all the groups there was predominance of cohesive fractures in dentin, representing 68 to 82% of the failure modes. <strong>Conclusion</strong>: the addition of 0.2 or 0.5% of chitosan had no influence on the bond strength and failure mode of an experimental two-step etch-and-rinse adhesive system to dentin.</p><p class="Corpo"><strong>Keywords</strong></p><p class="Corpo">Chitosan; Dental Adhesives; Failure Mode; Microtensile Bond Strength.</p>

scholarly journals Do metal alloy primers increase the bond strength of orthodontic tubes?

2019 ◽  
Vol 18 ◽  
pp. e191406
Author(s):  
Keity Cristina Moreira de Oliveira ◽  
Daylana Pacheco da Silva ◽  
Cecília Pedroso Turssi ◽  
Flávia Lucisano Botelho do Amaral ◽  
Vanessa Cavalli
Keyword(s):  
Bond Strength ◽  
Failure Mode ◽  
Analysis Of Variance ◽  
Untreated Control ◽  
Failure Modes ◽  
Adhesive Failure ◽  
Cohesive Failure ◽  
Thermal Cycles ◽  
Exact Test ◽  
Bonded Interface

Aim: To evaluate the bond strength (BS) and failure mode of orthodontic tubes treated with different alloy primers at the interface among enamel, resin and orthodontic tubes. Methods: Orthodontic tubes were bonded to the enamel of 80 bovine incisors with the orthodontic resin (Transbond XT, 3M Unitek). Prior to bonding, the tubes were chemically treated with (n=20) Metal/Zirconia Primer (MZ, Ivoclar), Scothbond Universal (SB, 3M Espe); Orthoprimer (OP, Morelli) or left untreated (Control - C). Specimens were submitted to 5,000 thermal cycles (5 and 55o C) to age the bonded interface. A shear BS test and failure modes were conducted, and the results were analyzed using one-way analysis of variance and Fisher’s exact test, respectively. Results: No differences were observed among groups regardless of the type of alloy primer used (p = 0.254). However, no differences were observed among the failure modes of the groups tested (p=0.694). The adhesive failure mode between the resin and enamel was the most prevalent failure (45%) for groups OP and C, whereas cohesive failure in the orthodontic resin was the most prevalent failure (40%) for groups SB and MZ. Conclusion: Alloy primers were unable to increase the BS of the orthodontic tubes to enamel.

Influence of ABS print parameters on a 3D open-source, self-replicable printer

2020 ◽  
Vol 26 (10) ◽  
pp. 1733-1738
Author(s):  
André Luiz Alves Guimarães ◽  
Vicente Gerlin Neto ◽  
Cesar Renato Foschini ◽  
Maximiliano dos Anjos Azambuja ◽  
Luiz Antonio Vasques Hellmeister
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Open Source ◽  
Layer Thickness ◽  
Acrylonitrile Butadiene Styrene ◽  
Influential Factor ◽  
Fused Deposition Modelling ◽  
Content Type ◽  
Fused Deposition ◽  
Printing Parameters

Purpose The purpose of this paper is to investigate and discuss the influence of printing parameters on the mechanical properties of acrylonitrile butadiene styrene (ABS) print by fused deposition modelling (FDM). The mechanical properties of ABS are highly influenced by printing parameters, and they determine the final product quality of printed pieces. Design/methodology/approach For the paper’s purpose, five main parameters (extrusion temperature, infill pattern, air gap, printing speed and layer thickness) were selected and varied during ABS printing on an open-source and self-replicable FDM printer. Three different colors of commercially available ABS were also used to investigate color and printing parameter’s influence on the tensile strength. Findings The research results suggest that two parameters (infill pattern and layer thickness) were most influential on the mechanical properties of print ABS, being able to enhance its tensile strength. Another key influential factor was material color selected prior to printing, which influenced the tensile strength of the print specimen. Originality/value This study provides information on print parameters’ influence on the tensile strength of ABS print on replicable open-source three-dimensional (3D) printers. It also suggests the influence of materials’ color on print pieces’ tensile strength, indicating a new parameter for materials selection for 3D printing.

Buckling analyses of double-shell octagonal lattice truss composite structures

2017 ◽  
Vol 52 (9) ◽  
pp. 1227-1237 ◽  
Author(s):  
Qianqian Sui ◽  
Changliang Lai ◽  
Hualin Fan
Keyword(s):  
Failure Mode ◽  
Composite Structures ◽  
Failure Modes ◽  
Local Buckling ◽  
Buckling Mode ◽  
One Dimensional ◽  
Load Carrying ◽  
Global Buckling ◽  
Buckling Failure ◽  
Equivalent Continuum

To reveal the compression failure modes of one-dimensional hierarchical double-shell octagonal lattice truss composite structures (DLTCSs), finite element modeling and equivalent continuum models were developed. DLTCS has three typical failure modes: (a) fracture of the strut, (b) global buckling, and (c) local buckling. Failure mode maps were constructed. It is found that column of long enough length will collapse at global buckling. When the column length decreases, the failure mode will turn to local buckling and strut fracture successively. Bay length greatly influences the buckling mode. Longer bay length could change the buckling mode from global buckling to local buckling. Compared with single-shell lattice truss composite structure, DLTCS has advantage in load carrying when the column fails at strut fracture or global buckling, while local buckling tolerance of DLTCS is smaller.

scholarly journals Study on Mechanical Bearing Strength and Failure Modes of Composite Materials for Marine Structures

2021 ◽  
Vol 9 (7) ◽  
pp. 726
Author(s):  
Dong-Uk Kim ◽  
Hyoung-Seock Seo ◽  
Ho-Yun Jang
Keyword(s):  
Composite Materials ◽  
Failure Mode ◽  
Composite Structures ◽  
Failure Modes ◽  
Offshore Structures ◽  
Fiber Reinforced ◽  
Bearing Strength ◽  
Fiber Reinforced Plastic ◽  
Reinforced Plastic ◽  
Mechanically Fastened

With the gradual application of composite materials to ships and offshore structures, the structural strength of composites that can replace steel should be explored. In this study, the mechanical bearing strength and failure modes of a composite-to-metal joining structure connected by mechanically fastened joints were experimentally analyzed. The effects of the fiber tensile strength and stress concentration on the static bearing strength and failure modes of the composite structures were investigated. For the experiment, quasi-isotropic [45°/0°/–45°/90°]2S carbon fiber-reinforced plastic (CFRP) and glass fiber-reinforced plastic (GFRP) specimens were prepared with hole diameters of 5, 6, 8, and 10 mm. The experimental results showed that the average static bearing strength of the CFRP specimen was 30% or higher than that of the GFRP specimen. In terms of the failure mode of the mechanically fastened joint, a cleavage failure mode was observed in the GFRP specimen for hole diameters of 5 mm and 6 mm, whereas a net-tension failure mode was observed for hole diameters of 8 mm and 10 mm. Bearing failure occurred in the CFRP specimens.

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