scholarly journals Surface Modification of Carbon Microspheres with Guanidine Phosphate and Its Application as a Flame Retardant in PET

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1689
Author(s):  
Shan Jiang ◽  
Cheng Ji ◽  
Dan Zha ◽  
Yonghong Ding ◽  
Dun Wu ◽  
...  
Keyword(s):  
Surface Modification ◽  
Flame Retardant ◽  
Testing Machine ◽  
Grain Size Analysis ◽  
Size Analysis ◽  
Gravimetric Analysis ◽  
Carbon Microspheres ◽  
Melt Mixing ◽  
Limiting Oxygen Index ◽  
Guanidine Phosphate

Composites based on polyethylene terephthalate (PET) and surface-modified carbon microspheres (CMSs) were prepared by melt mixing. The surface modification of CMSs was conducted with low-temperature plasma technology first, and a phosphorus-nitrogen flame retardant, guanidine phosphate (GDP), was then grafted onto CMSs. The modification of CMSs was done to improve both the filler dispersity in the PET matrix and the flame-retardant performance of composites. The obtained CMSs-GDP was characterized by FTIR spectra and a scanning electron microscope (SEM). The grafting ratio was characterized and calculated by thermal gravimetric analysis (TGA). The grain size analysis was used to describe the dispersity of CMSs. The mechanical properties of the PET/CMSs-GDP composite were measured using a universal testing machine. The PET/CMSs-GDP composite can achieve a limiting oxygen index (LOI) value of 32.4% and a vertical burning test (UL94) V-0 rating at 3% CMSs-GDP loading.

scholarly journals Bio-Based Polyamide 1010 with a Halogen-Free Flame Retardant Based on Melamine–Gallic Acid Complex

Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1482
Author(s):  
Nicoleta Levinta ◽  
Mihai Cosmin Corobea ◽  
Zina Vuluga ◽  
Cristian-Andi Nicolae ◽  
Augusta Raluca Gabor ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Gallic Acid ◽  
Fire Behavior ◽  
Dynamic Mechanical Properties ◽  
Melt Mixing ◽  
Acid Complex ◽  
Limiting Oxygen Index ◽  
Molar Ratios ◽  
Halogen Free ◽  
Polyamide 1010

This work aims at developing polyamide 1010 (PA1010) composites with improved fire behavior using a halogen-free flame-retardant system based on melamine (Me) and gallic acid (GA) complexes (MA). The MA complexes were formed by hydrogen bonding, starting from 1:2, 1:1, 2:1 Me:GA molar ratios. PA1010 composites were obtained by melt mixing, followed by compression molding. MA provided a plasticizing effect on the PA1010 matrix by decreasing the glass transition temperature. The influence of MA on PA1010 chain packaging was highlighted in the X-ray diffraction patterns, mainly in the amorphous phase, but affected also the α and γ planes. This was reflected in the dynamic mechanical properties by the reduction of the storage modulus. H-bonds occurrence in MA complexes, improved the efficiency in the gaseous form during fire exposure, facilitating the gas formation and finally reflected in thermal stability, thermo-oxidative stability, LOI results, and vertical burning behavior results. PA1010 containing a higher amount of GA in the complex (MA12) displayed a limiting oxygen index (LOI) value of 33.6%, much higher when compared to neat PA1010 (25.8%). Vertical burning tests showed that all the composites can achieve the V-0 rating in contrast with neat PA1010 that has V-2 classification.

scholarly journals Construction of Carbon Microspheres-Based Silane Melamine Phosphate Hybrids for Flame Retardant Poly(ethylene Terephthalate)

Polymers ◽  
2019 ◽  
Vol 11 (3) ◽  
pp. 545 ◽  
Author(s):  
Baoxia Xue ◽  
Ruihong Qin ◽  
Jie Wang ◽  
Mei Niu ◽  
Yongzhen Yang ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Ethylene Terephthalate ◽  
Hydrothermal Reaction ◽  
Reaction System ◽  
Fire Risk ◽  
Carbon Microspheres ◽  
Limiting Oxygen Index ◽  
Melamine Phosphate ◽  
Poly Ethylene Terephthalate ◽  
Poly Ethylene

To improve the flame retardancy and inhibit the smoke of poly(ethylene terephthalate) (PET), carbon microspheres (CMSs)-based melamine phosphate (MP) hybrids (MP-CMSs) were constructed in situ with the introduction of CMSs into the hydrothermal reaction system of MP. The integrated MP-CMSs were modified by 3-Aminopropyltriethoxysilane (APTS) to obtain the silane MP-CMSs (SiMP-CMSs) to strengthen the interface binding between the MP-CMSs and PET matrix. The results showed that the SiMP layer was loaded on the CMSs surface. The addition of only 3% SiMP-CMSs increased the limiting oxygen index (LOI) value of the PET from 21% ± 0.1% to 27.7% ± 0.3%, reaching a V-0 burning rate. The SiMP-CMSs not only reduced heat damage, but also inhibited the smoke release during PET combustion, whereupon the peak heat release rate (pk-HRR) reduced from 513.2 to 221.7 kW/m2, and the smoke parameters (SP) decreased from 229830.2 to 81892.3 kW/kg. The fire performance index (FPI) rose from 0.07 m2s/kW to 0.17 m2s/kW, demonstrating the lower fire risk. The proportion of the flame-retardant mode in the physical barrier, flame inhibition, and char effects were recorded as 44.53%, 19.04%, and 9.04%, respectively.

Influence of silicon dioxide addition and processing methods on structure, thermal stability and flame retardancy of EVA/NR blend nanocomposite foams

2020 ◽  
pp. 147776062095343
Author(s):  
Alif Walong ◽  
Bencha Thongnuanchan ◽  
Tadamoto Sakai ◽  
Natinee Lopattananon
Keyword(s):  
Thermal Stability ◽  
Silicon Dioxide ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Layered Silicate ◽  
Melt Mixing ◽  
Limiting Oxygen Index ◽  
Char Layer ◽  
Nanocomposite Foams ◽  
Silicon Based

Rubber nanocomposite foams based on 60/40 ethylene vinyl acetate (EVA)/natural rubber (NR) were melt-mixed with flame retardant silicon dioxide (SiO2) (20 parts per hundred rubber, phr), and foamed by compression molding process. In this study, the effect of mixing phenomena of SiO2 through two different compounding techniques such as direct mixing (DM) and phase selective mixing (PSM) methods on structure, thermal stability, combustility and flame retardancy of EVA/NR blend nanocomposite foams were investigated. DM method is a melt mixing of EVA, NR, layered silicate and SiO2, followed by foaming. PSM is a new method based on pre-mixing EVA with SiO2, then melt mixing of EVA/SiO2 masterbatch with NR and layered silicate, and finally foaming. Based on TEM technique, it was found that the SiO2 was exclusively located in dispersed NR phase for the sample prepared by DM method, and the SiO2 was preferably dispersed in continuous EVA matrix when PSM method was employed. However, the different mixing methods did not significantly alter their cellular structures. The thermal stability and char residue content of foamed samples with SiO2 increased obviously when compared with those of corresponding foams without SiO2. The results based on limiting oxygen index (LOI) test and oxygen bomb calorimetry indicated that the foams combined with SiO2 had better combustion resistance and flame retardancy due to barrier effect of thermally stable silicon-based char layer. Further, the SiO2 filled foamed system obtained from the PSM method showed a higher degree of improvement in thermal stability, combustion resistance and flame retardancy than that of DM method because the homogeneous dispersion of SiO2 in EVA matrix rather than the selective dispersion in NR phase. This resulted in the continuity of flame retardant EVA/SiO2 phase in the 60/40 EVA/NR nanocomposite foams, which exerted more efficient fire barrier of the silicon-based char layer.

scholarly journals Layered Double Hydroxide (MgFeAl-LDH)-Based Polypropylene (PP) Nanocomposite: Mechanical Properties and Thermal Degradation

Polymers ◽  
2021 ◽  
Vol 13 (19) ◽  
pp. 3452
Author(s):  
Sajid Naseem ◽  
Sven Wießner ◽  
Ines Kühnert ◽  
Andreas Leuteritz
Keyword(s):  
Mechanical Properties ◽  
Thermal Degradation ◽  
Layered Double Hydroxide ◽  
Testing Machine ◽  
Charpy Impact ◽  
Charpy Impact Test ◽  
Small Scale ◽  
Melt Mixing ◽  
Limiting Oxygen Index ◽  
Double Hydroxide

This work analyzes the thermal degradation and mechanical properties of iron (Fe)-containing MgAl layered double hydroxide (LDH)-based polypropylene (PP) nanocomposite. Ternary metal (MgFeAl) LDHs were prepared using the urea hydrolysis method, and Fe was used in two different concentrations (5 and 10 mol%). Nanocomposites containing MgFeAl-LDH and PP were prepared using the melt mixing method by a small-scale compounder. Three different loadings of LDHs were used in PP (2.5, 5, and 7.5 wt%). Rheological properties were determined by rheometer, and flammability was studied using the limiting oxygen index (LOI) and UL94 (V and HB). Color parameters (L*, a*, b*) and opacity of PP nanocomposites were measured with a spectrophotometer. Mechanical properties were analyzed with a universal testing machine (UTM) and Charpy impact test. The thermal behavior of MgFeAl-LDH/PP nanocomposites was studied using differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA). The morphology of LDH/PP nanocomposites was analyzed with a scanning electron microscope (SEM). A decrease in melt viscosity and increase in burning rate were observed in the case of iron (Fe)-based PP nanocomposites. A decrease in mechanical properties interpreted as increased catalytic degradation was also observed in iron (Fe)-containing PP nanocomposites. Such types of LDH/PP nanocomposites can be useful where faster degradation or faster recycling of polymer nanocomposites is required because of environmental issues.

scholarly journals Comparative Study on the Flame-Retardant Properties and Mechanical Properties of PA66 with Different Dicyclohexyl Hypophosphite Acid Metal Salts

Polymers ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 1956 ◽  
Author(s):  
Heng Zhang ◽  
Junliang Lu ◽  
Hongyan Yang ◽  
Jinyan Lang ◽  
Heng Yang
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardants ◽  
Raw Materials ◽  
Testing Machine ◽  
Metal Salts ◽  
Optimal Dosage ◽  
Limiting Oxygen Index ◽  
Combustion Properties ◽  
Flame Retardant Properties

Three metal salts of dicyclohexyl hypophosphite, namely dicyclohexyl aluminum hypophosphite (ADCP), dicyclohexyl magnesium hypophosphite (MDCP), and dicyclohexyl zinc hypophosphite (ZDCP), were synthesized. These flame retardants were subjected to thermogravimetric analysis, and the results showed that ADCP and ZDCP had higher thermal stabilities than MDCP. They were then separately mixed with polyamide 66 (PA66)to prepare composite materials, of which the combustion properties were determined by the limiting oxygen index method and horizontal/vertical burning experiments. The mechanical properties of the materials were further evaluated using an electronic universal testing machine. The results showed that all the three flame retardants exerted a flame-retardant effect on PA66, but the flame-retardant effect of MDCP was inferior to those of ADCP and ZDCP. All the composites also showed similar mechanical properties. Among the three flame retardants, ADCP had the best overall performance for raw materials, showing good flame-retardant properties while maintaining the mechanical properties of the raw materials. The optimal dosage of ADCP was 15 wt %, at which a V-0 rating in the vertical burning test (UL 94 test) can be obtained.

scholarly journals Preparation, Characterization, Thermal, and Flame-Retardant Properties of Green Silicon-Containing Epoxy/Functionalized Graphene Nanosheets Composites

2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
Ming-Yuan Shen ◽  
Chen-Feng Kuan ◽  
Hsu-Chiang Kuan ◽  
Chia-Hsun Chen ◽  
Jia-Hong Wang ◽  
...  
Keyword(s):  
Thermal Stability ◽  
Flame Retardant ◽  
Graphene Nanosheets ◽  
Sol Gel ◽  
Decomposition Temperature ◽  
Gravimetric Analysis ◽  
Limiting Oxygen Index ◽  
Integral Procedure ◽  
Flame Retardant Properties ◽  
Modified Epoxy

In this investigation, silane was grafted onto the surface of graphene nanosheets (GNSs) through free radical reactions, to form Si-O-Et functional groups that can undergo the sol-gel reaction. To improve the compatibility between the polymer matrix and the fillers, epoxy monomer was modified using a silane coupling agent; then, the functionalized GNSs were added to the modified epoxy to improve the thermal stability and strengthen the flame-retardant character of the composites. High-resolution X-ray photoelectron spectrometry reveals that when the double bonds in VTES are grafted to the surfaces of GNSs. Solid-state 29Si nuclear magnetic resonance presents that the distribution of the signal associated with the T3structure is wide and significant, indicating that the functionalization reaction of the silicone in the modified epoxy and VTES-GNSs increases the network-like character of the structures. Thermal gravimetric analysis, the integral procedure decomposition temperature, and limiting oxygen index demonstrate that the GNSs composites that contained silicon had a higher thermal stability and stronger flame-retardant character than pure epoxy. The dynamic storage modulus of all of the m-GNSs containing composites was significantly higher than that of the control epoxy, and the modulus of the composites increased with the concentration of m-GNSs.

Nacre-mimetic CH/MMT fabrication coating on PET fabric for improving anti-dripping performance

2020 ◽  
Vol 32 (6) ◽  
pp. 803-812
Author(s):  
Yinchun Fang ◽  
Xinhua Liu ◽  
Wenqing Fei
Keyword(s):  
Flame Retardant ◽  
Flame Retardancy ◽  
Thermo Gravimetric Analysis ◽  
Original Research ◽  
Gravimetric Analysis ◽  
Experimental Basis ◽  
Limiting Oxygen Index ◽  
Content Type ◽  
Pet Fabric ◽  
Assembly Method

PurposePET fiber is widely used in many fields, such as clothing and decorative materials. However, the high flammability and dripping problem restrict its applications. It is vital for PET fiber to overcome these two main drawbacks for practical applications.Design/methodology/approachIn this paper nacre-mimetic flame retardant coating of chitosan (CH) and Montmorillonite (MMT) was fabricated on PET fabrics through the layer-by-layer assembly method. The flame retardancy and anti-dripping performance of the treated PET fabric were investigated.FindingsThe results of limiting oxygen index (LOI) value and vertical burning test revealed the anti-dripping performance of PET fabrics which was greatly improved, while the flame retardancy has not been improved. The dripping phenomena was eliminated when the CH/MMT bilayers were over 5 BL. Thermo gravimetric analysis (TGA) results revealed that nacre-mimetic coated CH/MMT bilayers on PET fabrics would promote the char formation both under nitrogen atmosphere and under air atmosphere indicating the obviously condensed phase flame retardant action. scanning electron microscopy (SEM) images of the char residues revealed that coated PET fabrics would promote the formation of char.Research limitations/implicationsHowever, the char was an unstable char which would further combust to change the thermal degradation and combustion process of PET fabric. Though PET fabric coated by this CH/MMT nacre-mimetic system had no flame retardancy, the anti-dripping performance was greatly improved. This research would provide experimental basis for improving the anti-dripping performance for thermoplastic materials.Originality/valueThis research is the original research for the flame retardant treatment by fabrication nacre-mimetic CH/MMT coating on PET fabric, which has not been reported previously. This research would provide experimental basis for improving the anti-dripping performance for thermoplastic polymer fabrics.

scholarly journals Effect of a Novel Flame Retardant on the Mechanical, Thermal and Combustion Properties of Poly(Lactic Acid)

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2407
Author(s):  
Mingjun Niu ◽  
Zhongzhou Zhang ◽  
Zizhen Wei ◽  
Wanjie Wang
Keyword(s):  
Mechanical Properties ◽  
Lactic Acid ◽  
Flame Retardant ◽  
Testing Machine ◽  
Poly Lactic Acid ◽  
Limiting Oxygen Index ◽  
Biobased Materials ◽  
Cone Calorimeter Test ◽  
Combustion Properties ◽  
Ul 94

Poly(lactic) acid (PLA) is one of the most promising biobased materials, but its inherent flammability limits its applications. A novel flame retardant hexa-(DOPO-hydroxymethylphenoxy-dihydroxybiphenyl)-cyclotriphosphazene (HABP-DOPO) for PLA was prepared by bonding 9,10-dihydro-9-oxy-10-phosphaphenanthrene-10-oxide (DOPO) to cyclotriphosphazene. The morphologies, mechanical properties, thermal stability and burning behaviors of PLA/HABP-DOPO blends were investigated using a scanning electron microscope (SEM), a universal mechanical testing machine, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), limiting oxygen index (LOI), vertical burning (UL-94) and a cone calorimeter test (CCT). The LOI value reached 28.5% and UL-94 could pass V-0 for the PLA blend containing 25 wt% HABP-DOPO. A significant improvement in fire retardant performance was observed for PLA/HABP-DOPO blends. PLA/HABP-DOPO blends exhibited balanced mechanical properties. The flame retardant mechanism of PLA/HABP-DOPO blends was evaluated.

Coconut shell extract imparting multifunction properties to ligno-cellulosic material

2017 ◽  
Vol 47 (6) ◽  
pp. 1261-1290 ◽  
Author(s):  
Mangesh D Teli ◽  
Pintu Pandit ◽  
Santanu Basak
Keyword(s):  
Flame Retardant ◽  
Degradation Mechanism ◽  
Thermo Gravimetric Analysis ◽  
Coconut Shell ◽  
Phytochemical Analysis ◽  
Gravimetric Analysis ◽  
Cellulosic Material ◽  
Thermo Gravimetric ◽  
Limiting Oxygen Index ◽  
Jute Fabric

Flame retardant textiles are increasingly in demand. There have been a number of approaches by which textile material is made flame retardant. The plant extracts imparting such properties to lingo-cellulosic material has been studied in this work. The paper reports the application of green coconut ( Cocosnucifera Linn) shell extract which is a natural waste source onto jute fabric. The acidic coconut shell extract was applied in neutral and alkaline conditions on jute fabric in different concentrations. The emerging fabric showed good flame retardant properties which were measured by different standard flammability tests. The limiting oxygen index value found to increase by 48% after application of alkaline coconut shell extract as such and on concentrating the coconut shell extract, it was found to increase 81%. The thermo gravimetric behaviour and degradation mechanism were studied by using thermo gravimetric analysis in nitrogen atmosphere. The presence of different elements, chemical groups and the structural topography of the untreated and coconut shell extract-treated lingo-cellulosic fabric were analysed by attenuated total reflection-Fourier transform infrared, Scanning electron microscopy, energy dispersive X-ray analysis and phytochemical analysis tests. In addition to the flame retardant property, the treated fabric showed natural colour (measured by colour strength value) and antibacterial property against both gram positive and gram negative bacteria.

Effects of Expandable Graphite on the Flame-retardant and Mechanical Performances of Rigid Polyurethane Foams

2021 ◽  
Author(s):  
Xin-chao Wang ◽  
Ya-peng Sun ◽  
Jie Sheng ◽  
Tie Geng ◽  
Lih-Sheng (Tom) Turng ◽  
...  
Keyword(s):  
Thermal Decomposition ◽  
Flame Retardant ◽  
Fire Resistance ◽  
Mass Density ◽  
Ignition Time ◽  
Thermo Gravimetric Analysis ◽  
Polyurethane Foams ◽  
Expandable Graphite ◽  
Gravimetric Analysis ◽  
Limiting Oxygen Index

Abstract Polyurethane foams (PUFs) are found everywhere in our daily life, but they suffer from poor fire resistance. In this study, expansible graphite (EG) as flame retardant was incorporated into PUFs to improve material fire resistance. With the presence of EGs in the PU matrix, bubble size in PUF became smaller as confirmed by the scanning electron microscopy (SEM). The mass density of PUFs is directly proportional to the content of EG additive. The compression strengths of EG0/PUF and EG30/PUF decrease from 0.51 MPa to 0.29 MPa. The FTIR analysis of RPUFs showed that the addition of EGs did not change the functional group structures of RPUFs. Thermo-gravimetric analysis (TGA) testing results showed that the carbon residue weight of EG30/PUF is higher than other PU composite foams. The combination of TGA and FTIR indicated that the EG addition did not change the thermal decomposition products of EG0/PUF, but effectively inhibited its thermal decomposition rate. Cone calorimeter combustion tests indicated that the peak of the heat release rate (PHRR) of EG30/PUF significantly decreased to 100.5 kW/m2 compared to 390.6 kW/m2 for EG0/PUF. The ignition time of EG/PUF composites also increased from 2 s to 11 s with incorporation of 30wt% EGs. The limiting oxygen index (LOI) and UL-94 standard tests show that the LOI of EG30/PUF can reach 55 vol%, and go through V-0 level. This study showed that adding EG into PU foams could significantly improve the thermal stability and flame retardancy properties of EG/PUF composites without significantly sacrificing material compression strength. The research results provide useful guidelines on industrial production and applications of PUFs.

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