scholarly journals Application of Plasma Activation in Flame-Retardant Treatment for Cotton Fabric

Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1575
Author(s):  
Huong Nguyen Thi ◽  
Khanh Vu Thi Hong ◽  
Thanh Ngo Ha ◽  
Duy-Nam Phan

Cotton fabric treated by Pyrovatex CP New (PCN) and Knittex FFRC (K-FFRC) using the Pad-dry-cure method showed an excellent fire-retardant effect. However, it needed to be cured at high temperatures for a long time leading to a high loss of mechanical strength. In this study, atmospheric-pressure dielectric barrier discharge (APDBD) plasma was applied to the cotton fabric, which then was treated by flame retardants (FRs) using the pad–dry-cure method. The purpose was to have a flame-retardant cotton fabric (limiting oxygen index (LOI) ≥ 25) and a mechanical loss of the treated fabric due to the curing step as low as possible. To achieve this goal, 10 experiments were performed. The vertical flammability characteristics, LOI value and tensile strength of the treated fabrics were measured. A response model between the LOI values of the treated fabric and two studied variables (temperature and time of the curing step) was found. It was predicted that the optimal temperature and time-to-cure to achieve LOI of 25 was at 160 °C for 90 s, while the flame-retardant treatment process without plasma pretreatment, was at 180 °C and 114 s. Although the curing temperature and the time have decreased significantly, the loss of mechanical strength of the treated fabric is still high. The tensile strength and scanning electron microscopy (SEM) images of the fabric after plasma activation show that the plasma treatment itself also damages the mechanical strength of the fabric. X-ray photoelectron spectroscopy (XPS) spectra of the fabric after plasma activation and energy-dispersive spectroscopy (EDS) analysis of the flame retardant-treated (FRT) fabric clarified the role of plasma activation in this study.

2021 ◽  
Author(s):  
Xiang Zhou ◽  
Yankun Yin ◽  
Zhiyu Huang ◽  
Lu Fu ◽  
Shaohua Chen ◽  
...  

Abstract Although cotton fabric is widely used in various fields because of its unique advantages, it has the disadvantages of flammability and poor ultraviolet protection. By combining diethylenetriamine(DETA)、phytic acid (PA) and tannic acid(TA) on cotton fabric, a chemical reaction intumescent flame retardant cotton fabric with anti-ultraviolet and anti-flame retardant was developed. The flame retardant and ultraviolet resistance of cotton fabric were characterized by limiting oxygen index (LOI) test, vertical combustion test, cone calorimetry test and ultraviolet resistance test. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FT-IR) and other tests were used to analyze the chemical composition, surface morphology and residual carbon after combustion of the cotton fabric, and it was confirmed that the modified cotton fabric has good ultraviolet resistance and flame retardant performance. In this study, an eco-friendly cotton fabric treatment method was proposed, which made cotton fabric have anti-ultraviolet and flame retardant properties, and a new application of tannic acid and phytic acid in ultraviolet protection and flame retardant of fabric was put forward.


2017 ◽  
Vol 48 (1) ◽  
pp. 87-118 ◽  
Author(s):  
MD Teli ◽  
Pintu Pandit

As far as the value addition of textile is concerned, flame retardancy of textile materials is considered to be one of the most important properties in textile finishing by both industries as well as academic researchers. Flame-retardant property with thermal stability was imparted to cotton by using green coconut ( Cocos nucifera Linn) shell extract, a natural waste source of coconut. Coconut shell extract was analyzed by high-performance liquid chromatography, Fourier transform infrared spectroscopy, energy-dispersive spectrometry and its phytochemical analysis was also carried out. The coconut shell extract (acidic after extraction) was applied in three different pH (acidic, neutral, and alkaline) conditions to the cotton fabric. Flame-retardant properties of the untreated and the treated cotton fabrics were analyzed by limiting oxygen index and vertical flammability. The study showed that all the treated fabrics had good flame resistance property compared to that of the untreated fabric. The limiting oxygen index value was found to increase by 72.2% after application of the coconut shell extract from alkaline pH. Pyrolysis and char formation behavior of the concerned fabrics were studied using thermogravimetric analysis and differential scanning calorimetric analysis in a nitrogen atmosphere. The physicochemical composition of the untreated and coconut shell extract treated cotton fabrics were analyzed by attenuated total reflection–Fourier transform infrared, scanning electron microscope, and energy-dispersive X-ray spectroscopy. Also, treated cotton fabric showed natural brown color and antibacterial property against both Gram-positive and Gram-negative bacteria. The durability of the flame-retardant functionality to washing with soap solution has also been studied and reported in this paper.


2018 ◽  
Vol 31 (1) ◽  
pp. 86-96 ◽  
Author(s):  
R Vini ◽  
S Thenmozhi ◽  
SC Murugavel

In this study, azomethine polyphosphonates were synthesized by solution polycondensation of phenylphosphonic dichloride with various azomethine diols such as [4-(4-hydroxy phenyl) iminomethyl] phenol, [(4-(4-hydroxy-3-methoxy phenyl) iminomethyl)] phenol and [4-(4-hydroxy-3-ethoxy phenyl) iminomethyl] phenol using triethylamine catalyst at ambient temperature. The structure of the synthesized polymers was confirmed by Fourier transform infrared and 1H-, 13C- and 31P- nuclear magnetic resonance spectroscopic techniques. Thermal properties of the polymers were studied by thermogravimetric analysis (TGA) and differential scanning calorimetry under nitrogen atmosphere. The TGA data showed that the synthesized polyphosphonates produce high char yield at 600°C due to the presence of phosphorous atom in the polymer chain and hence have good flame-retardant properties. One of the synthesized polyphosphonate was blended with commercial diglycidyl ether of bisphenol-A (DGEBA) resin in various weight percentage and cured with commercial curing agent triethylene tetramine (TETA). The polyphosphonates-blended epoxy thermosets have tensile strength in the range of 5–41 MPa and the percentage of elongation at breaks was 4–18. It was found that the incorporation of polyphosphonates into epoxy thermoset decreased the tensile strength from 41 MPa to 5 MPa, whereas the elongation at break value increased with increase in the weight percentage of polyphosphonate. The influence of polyphosphonates on the flame retardancy of blended thermosets was examined by limiting oxygen index (LOI) and vertical burning (UL-94) tests and found that the polymer samples achieved an increased UL-94 rating and the LOI values were in the range of 24–26. Broido and Horowitz–Metzger methods have been used to study the thermal degradation kinetic parameters.


2019 ◽  
pp. 152808371988181
Author(s):  
Ying Liu ◽  
Li Zhou ◽  
Fang Ding ◽  
Shanshan Li ◽  
Rong Li ◽  
...  

In this study, a novel flame-retardant diethyl methacryloylphosphoramidate containing phosphorus and nitrogen was synthesized and characterized by Fourier transform infrared and nuclear magnetic resonance. The synthesized compound was grafted onto cotton fabrics using electron beam irradiation and pad dry cure processes. Scanning electron microscope and X-ray photoelectron spectroscopy were used to characterize the surfaces of the modified cotton fabrics to confirm that diethyl methacryloylphosphoramidate was grafted on cotton fabrics successfully. Both electron beam–cotton and pad dry cure–cotton exhibited efficient flame retardancy which was proved by limiting oxygen index and vertical flammability test. Thermogravimetric analysis results showed that both electron beam-cotton and pad dry cure–cotton degraded at lower temperature and produced higher yields at 600℃. The tensile loss of electron beam–cotton was lower than that of pad dry cure–cotton, and within the acceptable range in flame retardant finishing.


Molecules ◽  
2019 ◽  
Vol 24 (22) ◽  
pp. 4123 ◽  
Author(s):  
Kata Decsov ◽  
Katalin Bocz ◽  
Beáta Szolnoki ◽  
Serge Bourbigot ◽  
Gaëlle Fontaine ◽  
...  

Ammonium-polyphosphate (APP) was modified by microencapsulation with a bio-based sorbitol polyglycidyl ether (SPE)-type epoxy resin and used as a flame retardant additive in polylactic acid (PLA) matrix. The bioresin-encapsulated APP (MCAPP) particles were characterized using Fourier transform infrared (FTIR) spectroscopy and Raman mapping, particle size distribution was determined by processing of scanning electron microscopic (SEM) images. Interaction between the APP core and the bioresin shell was revealed by combined thermogravimetric analysis (TGA)‑FTIR spectroscopy. The APP to SPE mass ratio of 10 to 2 was found to be optimal in terms of thermal, flammability, and mechanical properties of 15 wt% additive containing biocomposites. The bioresin shell effectively promotes the charring of the APP-loaded PLA composites, as found using TGA and cone calorimetry, and eliminates the flammable dripping of the specimens during the UL-94 vertical burning tests. Thus, the V-0 rating, the increased limiting oxygen index, and the 20% reduced peak of the heat release rate was reached compared to the effects of neat APP. Furthermore, better interfacial interaction of the MCAPP with PLA was indicated by differential scanning calorimetry and SEM observation. The stiff interphase resulted in increased modulus of these composites. Besides, microencapsulation provided improved water resistance to the flame retardant biopolymer system.


Materials ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 801 ◽  
Author(s):  
Kai Zhu ◽  
Yunhe Wang ◽  
Daquan Tang ◽  
Qiang Wang ◽  
Haihang Li ◽  
...  

The flame retardancy of asphalt binders with layered double hydroxides (LDHs) was investigated using limiting oxygen index (LOI) and cone calorimeter tests. The flame-retardant mechanism of the LDHs was also studied with thermogravimetry and differential scanning calorimetry (TG–DSC), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). The cone calorimeter testing results indicated that 2 wt.% of the LDHs can decease the peak heat and smoke release rate of asphalt binders. Because a low dose of LDHs can be well dispersed in asphalt binder and favor the formation of polyaromatic structures during combustion, the thermal oxidation resistance and compactness of the char layer can be improved. The LOI of asphalt binder can be increased and the heat and smoke release during combustion can be decreased with 25 wt.% LDHs. The decomposition of LDHs can absorb the heat release of the initial two stages of asphalt combustion and reduce the burning rate of asphalt. Due to the loss of loosely bound water in the LDHs during the blending process and the decrease of dispersibility at a high LDH dose, the improvement of thermal stability is limited.


2016 ◽  
Vol 87 (11) ◽  
pp. 1367-1376 ◽  
Author(s):  
Chaohong Dong ◽  
Zhou Lu ◽  
Peng Wang ◽  
Ping Zhu ◽  
Xuechao Li ◽  
...  

A novel formaldehyde-free flame retardant containing phosphorus and dichlorotriazine components (CTAP) for cotton fabrics was synthesized. As an active group, the dichlorotriazine could react with cotton fabric via covalent reaction. The addition of 20.7 wt% CTAP into the cotton fabric obtained a high limiting oxygen index value of 31.5%, which was 13.5% higher than the pure cotton fabric. The results of heat release rate, total heat release and effective heat combustion indicated that CTAP effectively imparted flame retardancy to cotton fabric by the cone calorimetry test. With respect to the untreated cotton fabrics, the treated cotton fabrics degraded at lower decomposition temperature and form a consistent and compact char layer, which could be observed by thermogravimetric analysis, Fourier transform infrared spectroscopy and scanning electron microscopy. Compared to the untreated cotton fabrics, CTAP performed an effective role in flame retardancy for treated cotton fabrics. Meanwhile, it stimulated the formation of char and promoted the thermal stability of treated cotton fabrics during combustion.


2020 ◽  
Vol 11 ◽  
pp. 494-507
Author(s):  
Robert Kozioł ◽  
Marcin Łapiński ◽  
Paweł Syty ◽  
Damian Koszelow ◽  
Wojciech Sadowski ◽  
...  

Ag-based plasmonic nanostructures were manufactured by thermal annealing of thin metallic films. Structure and morphology were studied using scanning electron microscopy (SEM), transmission electron microscopy (TEM), high-resolution transmission electron microscopy (HR-TEM) and X-ray photoelectron spectroscopy (XPS). SEM images show that the formation of nanostructures is influenced by the initial layer thickness as well as the temperature and the time of annealing. The Ag 3d and Ag 4d XPS spectra are characteristic of nanostructures. The quality of the nanostructures, in terms of their use as plasmonic platforms, is reflected in the UV–vis absorption spectra. The absorption spectrum is dominated by a maximum in the range of 450–500 nm associated with the plasmon resonance. As the initial layer thickness increases, an additional peak appears around 350 nm, which probably corresponds to the quadrupole resonance. For calculations leading to a better illustration of absorption, scattering and overall absorption of light in Ag nanoparticles, the Mie theory is employed. Absorbance and the distribution of the electromagnetic field around the nanostructures are calculated by finite-difference time-domain (FDTD) simulations. For calculations a novel approach based on modelling the whole sample with a realistic shape of the nanoparticles, instead of full spheres, was used. This led to a very good agreement with the experiment.


2012 ◽  
Vol 24 (8) ◽  
pp. 738-746 ◽  
Author(s):  
Rui Zhang ◽  
Xifu Xiao ◽  
Qilong Tai ◽  
Hua Huang ◽  
Jian Yang ◽  
...  

Lignin–silica hybrids (LSHs) were prepared by sol–gel method and characterized by Fourier transform infrared (FT-IR) spectra, X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). LSH and ammonium polyphosphate (APP) were added into poly(lactic acid) (PLA) as a novel intumescent flame-retardant (IFR) system to improve the flame retardancy of PLA. The flame-retardant effect of APP and LSH in PLA was studied using limiting oxygen index (LOI), vertical burning (UL-94) tests and cone calorimeter. The thermal stability of PLA/APP/LSH composites was evaluated by thermogravimetric analysis (TGA). Additionally, the morphology and components of char residues of the IFR-PLA composites were investigated by SEM and XPS. With the addition of APP/LSH to PLA system, the morphology of the char residue has obviously changed. Compared with PLA/APP and PLA/APP/lignin, a continuous and dense intumescent charring layer with more phosphor in PLA composites is formed, which exhibits better flame retardancy. All the results show that the combination of APP and LSH can improve the flame-retardant property and increase the thermal stability of PLA composites greatly.


2012 ◽  
Vol 268-270 ◽  
pp. 818-822
Author(s):  
Wang Wang Yu ◽  
Tao Huang ◽  
Dong Xue ◽  
Lu Jing ◽  
Wen Lei ◽  
...  

Phosphoric acid, pentaerythritol and aniline were used to synthesize a novel intumescent flame retardant agent(IFR), then IFR was added into high density polyethylene based wood plastic composites(WPC) by three different ways. Thermal degradation behavior, combustion properties and mechanical properties of WPC were evaluated by means of limiting oxygen index(LOI), thermogravimetric analysis(TGA), universal testing and scanning electron microscope(SEM) images of char formed after LOI tests. The results show that when IFR was added directly into WPC, the composite has the best flame resistant property, but the worst mechanical properties; when IFR is dissolved into solution, and the immersion method is adopted, the WPC has the best mechanical properties and better fire retardant property.


Sign in / Sign up

Export Citation Format

Share Document