scholarly journals Rheological Study of Gelation and Crosslinking in Chemical Modified Polyamide 12 Using a Multiwave Technique

Polymers ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 855 ◽  
Author(s):  
Dominik Dörr ◽  
Ute Kuhn ◽  
Volker Altstädt

When processing particular polymers, it may be necessary to increase the molecular weight, for example, during polymer recycling or foaming. Chemical additives such as chain extenders (CE) are often used to build up the molecular weight during reactive extrusion. One issue of chain extenders, however, is that they can cause gelation or crosslinking of the polymer during processes with long residence times. This can lead to strong process fluctuations, undesired process shutdowns due to uncontrollable torque and pressure fluctuations and finally consistent material quality cannot be guaranteed. To measure and understand the reactivity between the polymer and the CE a rheological test can help. However, the standard gel point evaluation used for thermosets by examining the point of intersection of storage- and loss modules is not suitable, as this method is frequency-dependent. This study uses a multiwave rheology test to identify the gel-point more reliably. Both evaluation methods were compared on a polyamide 12 system, which is modified with an industrially relevant chain extender. The results show that the multiwave test can be applied on a chemical modified thermoplastic system and that the material system indicates a general tendency to crosslink. The frequency-independent gel-point evaluation shows that the gel-point itself is dependent on the processing temperature. Finally, it was possible to detect undesired side reactions, which are not recognizable with the standard testing method. Both findings are directly relevant for the reactive extrusion process and help to understand the mechanism of gelation.

2017 ◽  
Vol 44 (1) ◽  
pp. 23-26
Author(s):  
A.B. Baranov ◽  
I.D. Simonov-Emel'yanov ◽  
T.I. Andreeva ◽  
T.N. Prudskova ◽  
V.I. Sazikov

The rheological characteristics of melts of polyarylsulphone sulphides of domestic grades were investigated in the temperature range 240–360°C. Full curves of heat stability were obtained, and formulae were proposed for their description. Polyarylsulphone sulphides (PSPSs) are heat-resistant polymers of structural designation of the polysulphone (PSP) class, the domestic production technology of which was developed at OAO “Institut plastmass”, which makes it possible to carry out the production of a wide grade range of PSP of different polymer chain structure and molecular weight. The main problem in the processing of PSPSs is their high melt viscosity and fairly low flow. Increase in the processing temperature lowers their melt viscosity, but there is then the danger of thermooxidative degradation of the polymer and consequently of deterioration in the service characteristics and appearance of articles. The aim of this work was to investigate the rheological characteristics and to obtain the full curve of heat stability for domestic grades of PSPSs and PSP of different molecular weight in a wide processing temperature range.


Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1137
Author(s):  
Sascha Stanic ◽  
Thomas Koch ◽  
Klaus Schmid ◽  
Simone Knaus ◽  
Vasiliki-Maria Archodoulaki

Blends of two long-chain branched polypropylenes (LCB-PP) and five linear polypropylenes (L-PP) were prepared in a single screw extruder at 240 °C. The two LCB-PPs were self-created via reactive extrusion at 180 °C by using dimyristyl peroxydicarbonate (PODIC C126) and dilauroyl peroxide (LP) as peroxides. For blending two virgin and three recycled PPs like coffee caps, yoghurt cups and buckets with different melt flow rate (MFR) values were used. The influence of using blends was assessed by investigating the rheological (dynamic and extensional rheology) and mechanical properties (tensile test and impact tensile test). The dynamic rheology indicated that the molecular weight as well as the molecular weight distribution could be increased or broadened. Also the melt strength behavior could be improved by using the two peroxide modified LCB-PP blends on the basis of PODIC C126 or PEROXAN LP (dilauroyl peroxide). In addition, the mechanical properties were consistently enhanced or at least kept constant compared to the original material. In particular, the impact tensile strength but also the elongation at break could be increased considerably. This study showed that the blending of LCB-PP can increase the investigated properties and represents a promising option, especially when using recycled PP, which demonstrates a real “up-cycling” process.


2021 ◽  
Vol 43 (3) ◽  
pp. 198-203
Author(s):  
S.M. KUZMENKO ◽  
◽  
E.O. SPORYAGIN ◽  
O.M. KUZMENKO ◽  
A.YA. PUZENKO ◽  
...  

The paper describes the synthesis, the reaction of a mixture of isomers (2,4–2,6) of toluilendiisocyanate with a double molar excess of aliphatic individual or oligomeric diols, a number of previously unknown oligodiuretanediols and their physicochemical constants. It is shown that with an increase in the synthesis temperature from 50 to 70 °C, the reaction time to complete depletion in the mixture of free NCO-groups decreases from 8–9 hours to 3–4 hours. The reaction temperature of 70–2 °С should be considered optimal, because at higher temperatures side reactions of free NCO-groups with already formed urethane ones are possible. Because the presence of even a small amount of moisture in the diols can provoke side effects during the urethane formation reaction, all of the above diols were dried from the adsorbed moisture by azeotropic distillation with toluene before use in the reaction. Since the final products are even at the synthesis temperature (68–70 °C) viscous liquids, and there are difficulties with the homogenization of the reaction mass during synthesis, and when unloading the finished product from the reaction plant, in all cases, the synthesis was performed in solution cyclohexanone by 50 % by weight of the final product. Control of the reaction was performed by changing the % wt. free NCO-groups in time. The reaction was considered complete if the measured % wt. free NCO-groups in the reaction mixture for at least one hour twice showed zero. The isolated oligodiuretanediols range from solid at room temperature to very viscous products, which significantly depends on the molecular weight of the diol used in the reaction (ie the concentration of urethane groups formed). They are homogeneous, transparent compounds that are readily soluble in esters, ethers, aromatic and halide-containing, aprotic solvents, ketones, poorly or completely insoluble in aliphatic saturated hydrocarbons. The structure of the synthesized oligomeric products is confirmed by functional analysis, IR–spectra. In the IR-spectra of each of the synthesized oligodiuretanediols there are no absorption bands in the region of 2270 cm-1, which confirms the complete completion of the reaction of urethane formation according to the scheme. At the same time, the absorption bands in the region of 3450 cm-1, 1720 cm-1, 1540 cm-1 are fixed, which are characteristic of the presence of urethane groups in the structure of the target products. As the chain length of the diol component –R– increases in the target product (which synchronously leads to an increase in molecular weight), the intensity of these absorption bands decreases, which is associated with a decrease in the concentration of formed urethane groups in the structure of oligodiuretanediols. The refractive index also decreases synchronously. Synthesized series of oligodiuretanediols can be used for synthesis on its basis of other classes of oligomers with the simultaneous presence in the structure of urethane groups. The ability of such compounds to be soluble in solvents of different nature has been studied, which provides information for the directions of their further use (varnishes, enamels, primers).


1997 ◽  
Vol 70 (3) ◽  
pp. 519-529 ◽  
Author(s):  
J. C. Marmo ◽  
K. B. Wagener

Abstract The employment of transition metal catalysts has been a viable route in the degradation and depolymerization of unsaturated polymers. Initially, unsaturated polymers were degraded with a catalytic system containing a transition metal and a Lewis acid cocatalyst (WCl6/SnBu4). Degradation chemistry was effective in reducing the molecular weight of the polymer, however, the classical catalyst system induces side reactions which generates ill-defined products. These side reactions were obviated by using a preformed alkylidene without a Lewis acid cocatalyst, and perfectly difunctional telechelics were synthesized.


2020 ◽  
Vol 22 (3) ◽  
pp. 662-668
Author(s):  
Changcun Li ◽  
Shuaijun Pan ◽  
Weijian Xu ◽  
Yanbing Lu ◽  
Peipei Wang ◽  
...  

This work demonstrates the synthesis of poly(ω-pentadecalactone-co-δ-valeroLactone) with high molecular weight (Mn = 71.3 kDa) and low polydispersity (Đ = 1.67) within 6 hours by reactive extrusion (REX) using a lipase catalyst (Novozyme-435).


2013 ◽  
Vol 333 (1) ◽  
pp. 138-141 ◽  
Author(s):  
Björn Bergmann ◽  
Wolfgang Becker ◽  
Jan Diemert ◽  
Peter Elsner

Important statistics of polymerization reactions, whether of the condensation or addition type, can be calculated rather simply and in a standardized way, by an adaptation of Good’s stochastic theory of cascade processes. Examples of such statistics are the various molecular weight averages, the gel point, and the sol fraction. The use of generating functions in the theory greatly reduces the use of probability theory and it allows the direct calculation of the required statistics without the need of explicit expressions for the distributions concerned, or for the summations required in calculating their moments. The generating functions required are mostly combinations of powers of the basic form (1— α) θ 1 + αθ 2 where θ 1 and θ 2 are dummy variables (or unity) and α some parameter measuring the conversion of a functionality. Ordinary (non-vectorial) generating functions suffice when the system contains essentially one type of repeat unit, but for copolymers (in a broad sense) generalization to vectorial generating functions is required. Calculations of the former type, useful in describing the principles involved, include the calculation of new sol-fraction equations for simple polycondensation reactions, and a somewhat more exact sol-fraction equation for the vulcanization of chains initially distributed randomly in length. Copolymerization systems are then exemplified by calculating the weight-average molecular weight and sol fraction for the system glycerol/adipic acid from general formulae derived. Exact allowance is made for the statistical effects due to complete or partial elimination of water and to the difference in rate of esterification of primary and secondary hydroxyls. The gel-point condition for a system involving copolymerization of s different units is generally found by equating to zero a determinant of order s . The mechanism of polycondensation reactions could be elucidated by comparing experimental measurements of the statistical parameters with those calculated from postulated kinetic schemes using the unified and comparatively simple theory here presented.


2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
N. Ugur Kaya ◽  
Y. Avcibasi Guvenilir

Poly(ε-caprolactone) (PCL) macromonomers comprising acrylate end-functionality were synthesized via enzymatic ring-opening polymerization (eROP) by utilizing commercially availableCandida antarcticaLipase B (CALB), Novozyme-435. 2-Hydroxyethyl methacrylate (HEMA) was purposed to be the nucleophilic initiator in eROP. The side reactions generated due to the cleavage of ester bonds in HEMA and the growing polymer chains were investigated through altering polymerization period, initiator concentration, temperature, and enzyme concentration.1H NMR evaluations showed that minimum quantities of side reactions were in lower temperatures, initiator concentration, enzyme concentration, and lower monomer conversions. Gel permeation chromatography (GPC) results revealed that lower polydispersity along with number-average molecular weight of end-functionalized PCL macromonomers was obtained depending on higher initiator/monomer ratios, lower temperature (60°C), enzyme concentration (100 mg), and/or polymerization time (2 h). Furthermore, 0.1 HEMA/ε-caprolactone (CL) ratio had higher molecular weight than 0.5 HEMA/CL ratio, while keeping a close value of methacrylate transfer, total methacrylate end-groups, and lower polyester transfer.


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