scholarly journals Vanillin Acrylate-Based Resins for Optical 3D Printing

Polymers ◽  
2020 ◽  
Vol 12 (2) ◽  
pp. 397 ◽  
Author(s):  
Aukse Navaruckiene ◽  
Edvinas Skliutas ◽  
Sigita Kasetaite ◽  
Sima Rekštytė ◽  
Vita Raudoniene ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Network Formation ◽  
Chitosan Film ◽  
Antimicrobial Effect ◽  
Insoluble Fraction ◽  
Direct Laser ◽  
Visible Irradiation ◽  
Materials Used ◽  
Vanillin Derivatives

The investigation of biobased systems as photocurable resins for optical 3D printing has attracted great attention in recent years; therefore, novel vanillin acrylate-based resins were designed and investigated. Cross-linked polymers were prepared by radical photopolymerization of vanillin derivatives (vanillin dimethacrylate and vanillin diacrylate) using ethyl(2,4,6-trimethylbenzoyl)phenylphosphinate as photoinitiator. The changes of rheological properties were examined during the curing with ultraviolet/visible irradiation to detect the influences of solvent, photoinitiator, and vanillin derivative on cross-linking rate and network formation. Vanillin diacrylate-based polymers had higher values of yield of insoluble fraction, thermal stability, and better mechanical properties in comparison to vanillin dimethacrylate-based polymers. Moreover, the vanillin diacrylate polymer film showed a significant antimicrobial effect, only a bit weaker than that of chitosan film. Thermal and mechanical properties of vanillin acrylate-based polymers were comparable with those of commercial petroleum-derived materials used in optical 3D printing. Also, vanillin diacrylate proved to be well-suited for optical printing as was demonstrated by employing direct laser writing 3D lithography and microtransfer molding techniques.

3D printing of biofiber-reinforced composites and their mechanical properties: a review

2020 ◽  
Vol 26 (6) ◽  
pp. 1113-1129
Author(s):  
Lai Jiang ◽  
Xiaobo Peng ◽  
Daniel Walczyk
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Reinforced Composites ◽  
Research Directions ◽  
Content Type ◽  
Reinforced Composite ◽  
3D Printed ◽  
Materials Used ◽  
Printing Processes ◽  
Pure Resin

Purpose This paper aims to summarize the up-to-date research performed on combinations of various biofibers and resin systems used in different three-dimensional (3D) printing technologies, including powder-based, material extrusion, solid-sheet and liquid-based systems. Detailed information about each process, including materials used and process design, are described, with the resultant products’ mechanical properties compared with those of 3D-printed parts produced from pure resin or different material combinations. In most processes introduced in this paper, biofibers are beneficial in improving the mechanical properties of 3D-printed parts and the biodegradability of the parts made using these green materials is also greatly improved. However, research on 3D printing of biofiber-reinforced composites is still far from complete, and there are still many further studies and research areas that could be explored in the future. Design/methodology/approach The paper starts with an overview of the current scenario of the composite manufacturing industry and then the problems of advanced composite materials are pointed out, followed by an introduction of biocomposites. The main body of the paper covers literature reviews of recently emerged 3D printing technologies that were applied to biofiber-reinforced composite materials. This part is classified into subsections based on the form of the starting materials used in the 3D printing process. A comprehensive conclusion is drawn at the end of the paper summarizing the findings by the authors. Findings Most of the biofiber-reinforced 3D-printed products exhibited improved mechanical properties than products printed using pure resin, indicating that biofibers are good replacements for synthetic ones. However, synthetic fibers are far from being completely replaced by biofibers due to several of their disadvantages including higher moisture absorbance, lower thermal stability and mechanical properties. Many studies are being performed to solve these problems, yet there are still some 3D printing technologies in which research concerning biofiber-reinforced composite parts is quite limited. This paper unveils potential research directions that would further develop 3D printing in a sustainable manner. Originality/value This paper is a summary of attempts to use biofibers as reinforcements together with different resin systems as the starting material for 3D printing processes, and most of the currently available 3D printing techniques are included herein. All of these attempts are solutions to some principal problems with current 3D printing processes such as the limit in the variety of materials and the poor mechanical performance of 3D printed parts. Various types of biofibers are involved in these studies. This paper unveils potential research directions that would further widen the use of biofibers in 3D printing in a sustainable manner.

scholarly journals Determination of mechanical properties of materials used for 3D printing

2020 ◽  
Vol 20 (2) ◽  
pp. 190-194
Author(s):  
Josef Sedlak ◽  
Josef Chladil ◽  
Martin Cerny ◽  
Ales Polzer ◽  
Matus Varhanik ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Mechanical Properties Of Materials ◽  
Properties Of Materials ◽  
Materials Used

scholarly journals Testing of mechanical properties of materials used in FDM technology

Mechanik ◽  
2019 ◽  
Vol 92 (4) ◽  
pp. 285-287 ◽  
Author(s):  
Marcin Snopczyński ◽  
Jarosław Kotliński ◽  
Ireneusz Musiałek
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
3D Printing ◽  
Strength Parameters ◽  
Full Data ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Mechanical Properties Of Materials ◽  
Properties Of Materials ◽  
Materials Used

With the development of 3D printing technology, there is a development in the use of new printing materials. In practice, it often happens that the constructor does not have full data about the material that he wants to use. The article presents the results of tests of tensile strength of samples printed using the FDM method. 3D printing using the FDM method is widespread, however, the properties of the materials used in this method are still not fully understood. The aim of the research was to obtain information on strength parameters that form the basis for further analyzes.

scholarly journals A study of tensile and bending properties of 3D-printed biocompatible materials used in dental appliances

2022 ◽  
Author(s):  
Marcos García Reyes ◽  
Alex Bataller Torras ◽  
Juan A. Cabrera Carrillo ◽  
Juan M. Velasco García ◽  
Juan J. Castillo Aguilar
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Biocompatible Materials ◽  
Rupture Stress ◽  
Bending Tests ◽  
Wide Range ◽  
3D Printers ◽  
Materials Used ◽  
Manufacturing Technologies ◽  
Printing Direction

AbstractIn the last years, a large number of new biocompatible materials for 3D printers have emerged. Due to their recent appearance and rapid growth, there is little information about their mechanical properties. The design and manufacturing of oral appliances made with 3D printing technologies require knowledge of the mechanical properties of the biocompatible material used to achieve optimal performance for each application. This paper focuses on analysing the mechanical behaviour of a wide range of biocompatible materials using different additive manufacturing technologies. To this end, tensile and bending tests on different types of recent biocompatible materials used with 3D printers were conducted to evaluate the influence of the material, 3D printing technology, and printing orientation on the fragile/ductile behaviour of the manufactured devices. A test bench was used to perform tensile tests according to ASTM D638 and bending tests according to ISO 178. The specimens were manufactured with nine different materials and five manufacturing technologies. Furthermore, specimens were created with different printing technologies, biocompatible materials, and printing orientations. The maximum allowable stress, rupture stress, flexural modulus, and deformation in each of the tested specimens were recorded. Results suggest that specimens manufactured with Stereolithography (SLA) and milling (polymethyl methacrylate PMMA) achieved high maximum allowable and rupture stress values. It was also observed that Polyjet printing and Selective Laser Sintering technologies led to load–displacement curves with low maximum stress and high deformation values. Specimens manufactured with Digital Light Processing technology showed intermediate and homogeneous performance. Finally, it was observed that the printing direction significantly influences the mechanical properties of the manufactured specimens in some cases.

scholarly journals Photoinitiator Free Resins Composed of Plant-Derived Monomers for the Optical µ-3D Printing of Thermosets

Polymers ◽  
2019 ◽  
Vol 11 (1) ◽  
pp. 116 ◽  
Author(s):  
Migle Lebedevaite ◽  
Jolita Ostrauskaite ◽  
Edvinas Skliutas ◽  
Mangirdas Malinauskas
Keyword(s):  
3D Printing ◽  
Ultrashort Pulses ◽  
Insoluble Fraction ◽  
Direct Laser Writing ◽  
Thermal And Mechanical Properties ◽  
Renewable Materials ◽  
Spatial Features ◽  
Direct Laser ◽  
3D Processing ◽  
First Time

In this study, acrylated epoxidized soybean oil (AESO) and mixtures of AESO and vanillin dimethacrylate (VDM) or vanillin diacrylate (VDA) were investigated as photosensitive resins for optical 3D printing without any photoinitiator and solvent. The study of photocross-linking kinetics by real-time photorheometry revealed the higher rate of photocross-linking of pure AESO than that of AESO with VDM or VDA. Through the higher yield of the insoluble fraction, better thermal and mechanical properties were obtained for the pure AESO polymer. Here, for the first time, we validate that pure AESO and mixtures of AESO and VDM can be used for 3D microstructuring by employing direct laser writing lithography technique. The smallest achieved spatial features are 1 µm with a throughput in 6900 voxels per second is obtained. The plant-derived resins were laser polymerized using ultrashort pulses by multiphoton absorption and avalanche induced cross-linking without the usage of any photoinitiator. This advances the light-based additive manufacturing towards the 3D processing of pure cross-linkable renewable materials.

scholarly journals 3D Printing Improved Testicular Prostheses: Using Lattice Infill Structure to Modify Mechanical Properties

2021 ◽  
Vol 8 ◽  
Author(s):  
Jacob Skewes ◽  
Michael Y. Chen ◽  
David Forrestal ◽  
Nicholas J. Rukin ◽  
Maria A. Woodruff
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
3D Model ◽  
Patient Specific ◽  
Shore Hardness ◽  
Elastomeric Material ◽  
Hardness Tests ◽  
3D Printed ◽  
Manufacturing Methods ◽  
Materials Used

Patients often opt for implantation of testicular prostheses following orchidectomy for cancer or torsion. Recipients of testicular prostheses report issues regarding firmness, shape, size, and position, aspects of which relate to current limitations of silicone materials used and manufacturing methods for soft prostheses. We aim to create a 3D printable testicular prosthesis which mimics the natural shape and stiffness of a human testicle using a lattice infill structure. Porous testicular prostheses were engineered with relative densities from 0.1 to 0.9 using a repeating cubic unit cell lattice inside an anatomically accurate testicle 3D model. These models were printed using a multi-jetting process with an elastomeric material and compared with current market prostheses using shore hardness tests. Additionally, standard sized porous specimens were printed for compression testing to verify and match the stiffness to human testicle elastic modulus (E-modulus) values from literature. The resulting 3D printed testicular prosthesis of relative density between 0.3 and 0.4 successfully achieved a reduction of its bulk compressive E-modulus from 360 KPa to a human testicle at 28 Kpa. Additionally, this is the first study to quantitatively show that current commercial testicular prostheses are too firm compared to native tissue. 3D printing allows us to create metamaterials that match the properties of human tissue to create customisable patient specific prostheses. This method expands the use cases for existing biomaterials by tuning their properties and could be applied to other implants mimicking native tissues.

Emerging Techniques for the Characterization of Nano-Mechanical Properties of Integrated Circuit Components

2008 ◽  
Author(s):  
Nicholas Randall ◽  
Rahul Premachandran Nair
Keyword(s):  
Mechanical Properties ◽  
Quality Control ◽  
Integrated Circuits ◽  
Integrated Circuit ◽  
Manufacturing Process ◽  
Solder Bumps ◽  
Initial Work ◽  
Circuit Components ◽  
Materials Used

Abstract With the growing complexity of integrated circuits (IC) comes the issue of quality control during the manufacturing process. In order to avoid late realization of design flaws which could be very expensive, the characterization of the mechanical properties of the IC components needs to be carried out in a more efficient and standardized manner. The effects of changes in the manufacturing process and materials used on the functioning and reliability of the final device also need to be addressed. Initial work on accurately determining several key mechanical properties of bonding pads, solder bumps and coatings using a combination of different methods and equipment has been summarized.

Custom Designed Orthodontic Attachment Manufactured Using a Biocompatible 3D Printing Material

2017 ◽  
Vol 54 (4) ◽  
pp. 757-758
Author(s):  
Riham Nagib ◽  
Camelia Szuhanek ◽  
Bogdan Moldoveanu ◽  
Meda Lavinia Negrutiu ◽  
Cosmin Sinescu ◽  
...  
Keyword(s):  
3D Printing ◽  
Treatment Planning ◽  
Computer Tomography ◽  
Volumetric Data ◽  
Impacted Teeth ◽  
3D Printing Technology ◽  
Custom Design ◽  
Custom Made ◽  
Materials Used ◽  
Orthodontic Forces

Treatment of impacted teeth often implies placing a bonded attachment and using orthodontic forces to move the tooth into occlusion. The aim of the paper is to describe a novel methodology of manufacturing orthodontic attachments for impacted teeth using the latest CAD software and 3D printing technology. A biocompatible acrylic based resin was used to print a custom made attachment designed based on the volumetric data aquired through cone bean computer tomography. Custom design of the attachment simplified clinical insertion and treatment planning and 3D printing made its manufacturing easier. Being a first trial, more reasearch is needed to improve the methodology and materials used.

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