scholarly journals In-Situ Dynamic Response Measurement for Damage Quantification of 3D Printed ABS Cantilever Beam under Thermomechanical Load

Polymers ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 2079 ◽  
Author(s):  
Hamzah Baqasah ◽  
Feiyang He ◽  
Behzad A. Zai ◽  
Muhammad Asif ◽  
Kamran A. Khan ◽  
...  

Acrylonitrile butadiene styrene (ABS) offers good mechanical properties and is effective in use to make polymeric structures for industrial applications. It is one of the most common raw material used for printing structures with fused deposition modeling (FDM). However, most of its properties and behavior are known under quasi-static loading conditions. These are suitable to design ABS structures for applications that are operated under static or dead loads. Still, comprehensive research is required to determine the properties and behavior of ABS structures under dynamic loads, especially in the presence of temperature more than the ambient. The presented research was an effort mainly to provide any evidence about the structural behavior and damage resistance of ABS material if operated under dynamic load conditions coupled with relatively high-temperature values. A non-prismatic fixed-free cantilever ABS beam was used in this study. The beam specimens were manufactured with a 3D printer based on FDM. A total of 190 specimens were tested with a combination of different temperatures, initial seeded damage or crack, and crack location values. The structural dynamic response, crack propagation, crack depth quantification, and their changes due to applied temperature were investigated by using analytical, numerical, and experimental approaches. In experiments, a combination of the modal exciter and heat mats was used to apply the dynamic loads on the beam structure with different temperature values. The response measurement and crack propagation behavior were monitored with the instrumentation, including a 200× microscope, accelerometer, and a laser vibrometer. The obtained findings could be used as an in-situ damage assessment tool to predict crack depth in an ABS beam as a function of dynamic response and applied temperature.

Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4705
Author(s):  
Julian Lich ◽  
Tino Wollmann ◽  
Angelos Filippatos ◽  
Maik Gude ◽  
Juergen Czarske ◽  
...  

Due to their lightweight properties, fiber-reinforced composites are well suited for large and fast rotating structures, such as fan blades in turbomachines. To investigate rotor safety and performance, in situ measurements of the structural dynamic behaviour must be performed during rotating conditions. An approach to measuring spatially resolved vibration responses of a rotating structure with a non-contact, non-rotating sensor is investigated here. The resulting spectra can be assigned to specific locations on the structure and have similar properties to the spectra measured with co-rotating sensors, such as strain gauges. The sampling frequency is increased by performing consecutive measurements with a constant excitation function and varying time delays. The method allows for a paradigm shift to unambiguous identification of natural frequencies and mode shapes with arbitrary rotor shapes and excitation functions without the need for co-rotating sensors. Deflection measurements on a glass fiber-reinforced polymer disk were performed with a diffraction grating-based sensor system at 40 measurement points with an uncertainty below 15 μrad and a commercial triangulation sensor at 200 measurement points at surface speeds up to 300 m/s. A rotation-induced increase of two natural frequencies was measured, and their mode shapes were derived at the corresponding rotational speeds. A strain gauge was used for validation.


2021 ◽  
Vol 125 ◽  
pp. 105398
Author(s):  
Cheng Lu ◽  
Cheng-Wei Fei ◽  
Yun-Wen Feng ◽  
Yong-Jun Zhao ◽  
Xiao-Wei Dong ◽  
...  

Crystals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1047
Author(s):  
Wenxiang Jiang ◽  
Xiaoyi Ren ◽  
Jinghao Zhao ◽  
Jianli Zhou ◽  
Jinyao Ma ◽  
...  

An in situ scanning electron microscope (SEM) tensile test for Ni-based single-crystal superalloy was carried out at 1000 °C. The stress displacement was obtained, and the yield strength and tensile strength of the superalloy were 699 MPa and 826 MPa, respectively. The crack propagation process, consisting of Model I crack and crystallographic shearing crack, was determined. More interestingly, the crack propagation path and rate affected by eutectics was directly observed and counted. Results show that the coalescence of the primary crack and second microcrack at the interface of a γ/γ′ matrix and eutectics would make the crack propagation rate increase from 0.3 μm/s to 0.4 μm/s. On the other hand, crack deflection decreased the rate to 0.05 μm/s. Moreover, movement of dislocations in front of the crack was also analyzed to explain the different crack propagation behavior in the superalloy.


1998 ◽  
Vol 554 ◽  
Author(s):  
J. A. Horton ◽  
J. L. Wright ◽  
J. H. Schneibel

AbstractThe fracture behavior of a Zr-based bulk amorphous alloy, Zr-10 Al-5 Ti-17.9 Cu-14.6Ni (at.%), was examined by transmission electron microscopy (TEM) and x-ray diffraction forany evidence of crystallization preceding crack propagation. No evidence for crystallizationwas found in shear bands in compression specimens or at the fracture surface in tensile specimens.In- situ TEM deformation experiments were performed to more closely examine actualcrack tip regions. During the in-situ deformation experiment, controlled crack growth occurredto the point where the specimen was approximately 20 μm thick at which point uncontrolledcrack growth occurred. No evidence of any crystallization was found at the crack tips or thecrack flanks. Subsequent scanning microscope examination showed that the uncontrolledcrack growth region exhibited ridges and veins that appeared to have resulted from melting. Performing the deformations, both bulk and in-situ TEM, at liquid nitrogen temperatures (LN2) resulted in an increase in the amount of controlled crack growth. The surface roughness of the bulk regions fractured at LN2 temperatures corresponded with the roughness of the crack propagation observed during the in-situ TEM experiment, suggesting that the smooth-appearing room temperature fracture surfaces may also be a result of localized melting.


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