scholarly journals Preparation and Characterization of Flame-Retarded Poly(butylene terephthalate)/Poly(ethylene terephthalate) Blends: Effect of Content and Type of Flame Retardant

Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1784 ◽  
Author(s):  
Weizhou Zhang ◽  
Cheng Zheng ◽  
Yuhui Zhang ◽  
Weihong Guo
Keyword(s):  
Flame Retardant ◽  
Resin Matrix ◽  
Expandable Graphite ◽  
Sem Images ◽  
Household Products ◽  
Flame Retarded ◽  
Automotive Parts ◽  
Ul 94 ◽  
Poly Ethylene ◽  
And Migration

A flame retardant named TAD was synthesized by the reaction of 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and triallyl isocyanurate at first. Then, novel flameretarded materials based on PBT and PET resin were formulated via melt blending with TAD, expandable graphite (EG), and a mixture of both. The effect of flame retardant type and TAD content on the flame behavior of PBT/PET blend was carefully investigated. TAD contributed towards higher LOI value and better UL-94 performance than EG. However, the best V-0 rating in the UL-94 test was achieved by the incorporation of TAD/EG mixture into the resin matrix. TAD/EG combination exhibited clear synergistic effect on both reducing the flaming intensity and increasing the residual char layer, as confirmed by cone calorimeter tests and TGA results. SEM images combined with XPS analysis revealed that expansion and migration of EG locked the P-containing radicals from decomposing TAD into the condensed phase, which led to the formation of compact and continuous char layers. All the results in our studies demonstrate that incorporation of TAD with a charring agent EG is an effective and promising technique to develop flame-retarded PBT/PET material, which has high potential for applications in the areas of electronic devices, household products, and automotive parts.

scholarly journals Rotomolded antistatic and flame-retarded graphite nanocomposites

2017 ◽  
Vol 31 (4) ◽  
pp. 535-552 ◽  
Author(s):  
Washington Mhike ◽  
Walter W Focke ◽  
Joseph KO Asante
Keyword(s):  
Outer Layer ◽  
Cone Calorimeter ◽  
Average Particle Size ◽  
Expandable Graphite ◽  
Average Particle ◽  
Linear Low Density Polyethylene ◽  
Graphite Nanoplatelets ◽  
Flame Retarded ◽  
Poly Ethylene ◽  
Graphite Nanocomposites

Graphite nanoplatelets with an average particle size of 13 μm and an estimated flake thickness of about 76 nm were prepared by microwave exfoliation, followed by ultrasonication-assisted liquid-phase delamination, of an expandable graphite. This nanoadditive was used to fabricate linear low-density polyethylene (LLDPE) and poly(ethylene-co-vinyl acetate) (EVA)-based nanocomposite sheets using rotational molding. The dry blending approach yielded surface resistivities within the static dissipation range at filler loadings as low as 0.25 wt.% (0.1 vol.%). However, even at this low graphite content, impact properties were significantly reduced compared to the neat polymers. Bilayer moldings via the double dumping method proved to be a feasible approach to achieve both acceptable mechanical properties and antistatic properties. This was achieved by rotomolding nanocomposite sheets with a 1-mm outer layer containing the filler and a 2-mm inner layer of neat LLDPE. Excellent fire resistance, in terms of cone calorimeter testing, was achieved when the outer layer also contained 10 wt.% expandable graphite.

scholarly journals Novel Oligo-Ester-Ether-Diol Prepared by Waste Poly(ethylene terephthalate) Glycolysis and Its Use in Preparing Thermally Stable and Flame Retardant Polyurethane Foam

Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 236 ◽  
Author(s):  
Cuong N. Hoang ◽  
Chi T. Pham ◽  
Thu M. Dang ◽  
DongQuy Hoang ◽  
Pyoung-Chan Lee ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Polyurethane Foam ◽  
Flame Retardancy ◽  
Ethylene Terephthalate ◽  
Recycled Pet ◽  
Pet Bottles ◽  
Poly Ethylene Terephthalate ◽  
Ul 94 ◽  
Poly Ethylene ◽  
Fire Properties

Rigid polyurethane foam (PUF) was successfully prepared from a novel oligo-ester-ether-diol obtained from the glycolysis of waste poly(ethylene terephthalate) (PET) bottles via reaction with diethylene glycol (DEG) in the presence of ZnSO4 7H2O. The LC-MS analysis of the oligodiol enabled us to identify 67 chemical homologous structures that were composed of zero to four terephthalate (T) ester units and two to twelve monoethylene glycol (M) ether units. The flame retardant, morphological, compression, and thermal properties of rigid PUFs with and without triphenyl phosphate (TPP) were determined. The Tg values showed that TPP played a role of not only being a flame retardant, but also a plasticizer. PUF with a rather low TPP loading had an excellent flame retardancy and high thermal stability. A loading of 10 wt % TPP not only achieved a UL-94 V-0 rating, but also obtained an LOI value of 21%. Meanwhile, the PUF without a flame retardant did not achieve a UL-94 HB rating; the sample completely burned to the holder clamp and yielded a low LOI value (17%). The fire properties measured with the cone calorimeter were also discussed, and the results further proved that the flame retardancy of the PUF with the addition of TPP was improved significantly. The polymeric material meets the demands of density and compression strength for commercial PUF, as well as the needs of environmental development. The current study may help overcome the drawback of intrinsic high flammability and enlarge the fire safety applications of materials with a high percentage of recycled PET.

scholarly journals Chain Extension and Synergistic Flame-Retardant Effect of Aromatic Schiff Base Diepoxide on Polyamide 6/Aluminum Diethylphosphinate Composites

Materials ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2217 ◽  
Author(s):  
Tianxiang Liang ◽  
Jianan Cai ◽  
Shumei Liu ◽  
Hualin Lai ◽  
Jianqing Zhao
Keyword(s):  
Schiff Base ◽  
Flame Retardant ◽  
Flame Retardants ◽  
Polyamide 6 ◽  
Chain Extension ◽  
Cone Calorimetry ◽  
The Matrix ◽  
Flame Retarded ◽  
Ul 94 ◽  
Synergistic Flame Retardant

A way to suppress the deterioration in mechanical properties of polyamide 6 (PA6) is required, especially with high loading of flame retardants in the matrix. In this study, a novel aromatic Schiff base diepoxide (DES) was synthesized. It exhibited an efficient chain extension effect on PA6 and a synergistic flame-retardant effect with aluminum diethylphosphinate (AlPi) for PA6. The PA6 composite with 16 wt.% AlPi only passed UL-94 V-0 rating at 1.6 mm thickness, while the combination of 1.5 wt.% DES with 13 wt.% AlPi induced PA6 to achieve a UL-94 V-0 rating at 0.8 mm thickness. The tensile, flexural, and Izod notched impact strengths were increased by 16.2%, 16.5%, and 24.9%, respectively, compared with those of V-0 flame-retarded PA6 composites with 16 wt.% AlPi. The flame-retarded mechanism of PA6/AlPi/DES was investigated by cone calorimetry and infrared characterization of the char residues and pyrolysis products. These results showed that DES had a synergistic effect with AlPi in condensed-phase flame retardation by promoting the production of aluminum phosphorus oxides and polyphosphates in the char residues.

Preparation and Characterization of Excellent Flame Retarded Rigid Polyurethane Foams

2011 ◽  
Vol 374-377 ◽  
pp. 1563-1566
Author(s):  
An Zhen Zhang ◽  
Yi He Zhang
Keyword(s):  
Flame Retardant ◽  
Flame Retardants ◽  
Polyurethane Foams ◽  
Expandable Graphite ◽  
Dimethyl Methylphosphonate ◽  
Limiting Oxygen Index ◽  
Rigid Polyurethane Foams ◽  
Foaming Process ◽  
Flame Retarded

Rigid polyurethane foams were excellent thermal insulation materials with widely used, which was highly flammable at the same time. In order to obtain safe application, flame retarded polyurethane foams were needed. In this paper, series flame retarded rigid polyurethane foams were prepared with loading different flame retardants such as ammonium polyphosphate, expandable graphite, red phosphorus, Tri (2-chloroethyl) phosphate and dimethyl methylphosphonate. The effects of flame retardants on the foaming-process and flame retardant property of the rigid polyurethane foams were investigated by otary viscometer and limiting oxygen index. The results showed that the combination of solid and liquid flame retardants was necessary to improve the flame retardant and different flame retardants played synergistic roles in rigid polyurethane foams. The limiting oxygen indexes of the foams could be up to 30wt% and 29.6% with 25wt% solid flame retardants and 10wt% liquid retardants, respectively.

scholarly journals A Synergistic Flame Retardant System Based on Expandable Graphite, Aluminum (Diethyl-)Polyphospinate and Melamine Polyphosphate for Polyamide 6

Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2712
Author(s):  
Florian Tomiak ◽  
Angelina Schoeffel ◽  
Klaus Rathberger ◽  
Dietmar Drummer
Keyword(s):  
Flame Retardant ◽  
Expanded Graphite ◽  
Polyamide 6 ◽  
Partial Substitution ◽  
Expandable Graphite ◽  
Heating Rates ◽  
Sem Images ◽  
Decomposition Products ◽  
Solid Decomposition ◽  
Synergistic Flame Retardant

Expandable graphite (EG), aluminum (diethyl)polyphosphinate (AlPi) and melamine polyphophate (MPP) was used as flame retardant multi-material additive in a polyamide 6 (PA6) matrix. Flame inhabitation performances were conducted by cone calorimeter, LOI and UL-94 tests, synergisms identified analyzed by TGA-FTIR and TGA-GC/MS and effects found were comprehensively discussed. SEM images were used for char residue characterization. For PA6 containing 20 wt.% EG and 5 wt.% AlPi/MPP (3:2), a well working synergism in limiting oxygen indices could be identified exhibiting the highest oxygen index (OI) measured: 46%. The study shows that the synergism due to the partial substitution of EG by AlPi/MPP can be attributed to two effects: (1) When PA6/AlPi/MPP mixtures decompose predominantly CO2 evaporates in early decomposition stages. CO2 evaporations was found to be sensitive to the heating rate applied, whereas specifically high heating rates increased the CO2 yield measured. (2) Solid decomposition products of AlPi/MPP act as “glue” between expanded graphite and thus increase the mechanical residue stability.

scholarly journals Expandable Graphite for Flame Retardant PA6 Applications

Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2733
Author(s):  
Florian Tomiak ◽  
Klaus Rathberger ◽  
Angelina Schöffel ◽  
Dietmar Drummer
Keyword(s):  
Flame Retardant ◽  
Cone Calorimeter ◽  
Oxygen Index ◽  
Fire Behavior ◽  
Polyamide 6 ◽  
Heat Fluxes ◽  
Expandable Graphite ◽  
Fire Tests ◽  
Inhibiting Effect ◽  
Ul 94

A new expandable graphite (EG) type was studied as a flame retardant additive in Polyamide 6 (PA6). The fire behavior was characterized by a cone calorimeter using external heat fluxes of 35, 50 and 65 kW/m2, limiting the oxygen index (LOI) and UL-94 burning tests. Additionally, electric and thermal conductivity as well as rheological properties were characterized to provide a general property overview. Fire tests were conducted using dry and humid conditioned samples. Cone Calorimeter tests showed a minimum filling degree of 15 wt.% (8.6 vol.%) EG was required to achieve a significant fire inhibiting effect in PA6 independent of the sample condition. UL-94 fire tests show a V0 classification at filling degrees greater than 20 wt.% (humid) and 25 wt.% (dry), although the associated LOI values of 39% and 38% demonstrate good flammability inhibition. Correlation analyses were conducted to identify major influences given by the sample condition for most important key figures measured in cone calorimeter tests. Accordingly, humid-conditioned samples containing between 2.5 (PA6 + 25 wt.% EG) and 4.2 wt.% (PA6) water were found to reduce the total heat evolved (THE) on average by 16% and the total smoke production (TSP) on average by 22%.

Synergistic effects of red phosphorus masterbatch with expandable graphite on the flammability and thermal stability of polypropylene/thermoplastic polyurethane blends

2019 ◽  
Vol 28 (3) ◽  
pp. 209-219 ◽  
Author(s):  
Na Wang ◽  
Lingtong Li ◽  
Yang Xu ◽  
Kun Zhang ◽  
Xiaolang Chen ◽  
...  
Keyword(s):  
Thermal Stability ◽  
Heat Release ◽  
Flame Retardant ◽  
Synergistic Effects ◽  
Thermoplastic Polyurethane ◽  
Expandable Graphite ◽  
Gravimetric Analysis ◽  
Red Phosphorus ◽  
Limiting Oxygen Index ◽  
Ul 94

The flammability characterization and synergistic effects of red phosphorus masterbatch (RPM) with expandable graphite (EG) in flame-retardant polypropylene (PP)/thermoplastic polyurethane (TPU) composites are investigated by limiting oxygen index, UL-94 testing, cone calorimeter tests, thermal gravimetric analysis, Fourier transform infrared (FTIR), and scanning electron microscopy. The results show that the flame retardancy of PP/TPU/EG/RPM composites is greatly influenced by RPM. The synergistic effects between RPM and EG take place in the flame-retardant composites. The presence of RPM with EG decreases significantly the heat release rates and total heat release, and UL-94 V-0 rating is achieved when suitable amount of RPM substitutes for EG in the PP/TPU/EG/RPM composites. The T onset and T 10 wt% of the composites are improved because of the presence of RPM. The FTIR spectra show that the incorporation of RPM improves the thermo-oxidative stability of PP/TPU at higher temperatures. The morphological observations indicate the reinforcement of thermal stability, and flame-retardant performance is attributed to the compact and stable char layers promoted by RPM with EG acted as an effective heat barrier and thermal insulation.

Modified expandable graphite as an effective flame retardant for LLDPE/EVA composites filled with Mg(OH)2/Al(OH)3

2019 ◽  
Vol 33 (7) ◽  
pp. 938-955
Author(s):  
Nian Liu ◽  
Na Wang ◽  
Lingtong Li ◽  
Weidi He ◽  
Jianbing Guo ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Synergistic Effects ◽  
Ethylene Vinyl Acetate ◽  
Gas Production ◽  
Expandable Graphite ◽  
Limiting Oxygen Index ◽  
Cone Calorimeter Test ◽  
Ul 94

The flammability, thermal properties, and synergistic effects of modified expandable graphite (MEG) with magnesium hydroxide (MH) and aluminum hydroxide (ATH) on the linear low-density polyethylene/ethylene vinyl acetate (LLDPE/EVA) blends are investigated by Underwriters Laboratories-94 (UL-94) vertical combustion test, limiting oxygen index (LOI), thermogravimetric analysis (TGA), cone calorimeter test (CCT), and scanning electron microscopy (SEM). The results show that the MEG improves the flame-retardant efficiency of LLDPE/EVA blends. The addition of MEG apparently improves the LOI values and the UL-94 rating of LLDPE/EVA composites. The data obtained from the CCT show that the heat release rate (HRR), the total heat release (THR), and the gas production rate of composites with MEG decrease remarkably with increasing the content of MEG. When 10 phr of MEG is added, the char residues of LEMEG10 increase to 38.2% from 2.7% of LLDPE/EVA. The results of SEM and CCT present that MEG can improve the quality of char layers. The rate of char formation is enhanced also due to the existence of MEG, which plays an important role to improve the flame retardancy of the LLDPE/EVA composites.

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