scholarly journals Excellent Fireproof Characteristics and High Thermal Stability of Rice Husk-Filled Polyurethane with Halogen-Free Flame Retardant

Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1587 ◽  
Author(s):  
Huong T.Q. Phan ◽  
Binh T. Nguyen ◽  
Lam H. Pham ◽  
Chi T. Pham ◽  
Thi Vi Vi Do ◽  
...  

The thermal stabilities, flame retardancies, and physico-mechanical properties of rice husk-reinforced polyurethane (PU–RH) foams with and without flame retardants (FRs) were evaluated. Their flammability performances were studied by UL94, LOI, and cone calorimetry tests. The obtained results combined with FTIR, TGA, SEM, and XPS characterizations were used to evaluate the fire behaviors of the PU–RH samples. The PU–RH samples with a quite low loading (7 wt%) of aluminum diethylphosphinate (OP) and 32 wt% loading of aluminum hydroxide (ATH) had high thermal stabilities, excellent flame retardancies, UL94 V-0 ratings, and LOIs of 22%–23%. PU–RH did not pass the UL94 HB standard test and completely burned to the holder clamp with a low LOI (19%). The cone calorimetry results indicated that the fireproof characteristics of the PU foam composites were considerably improved by the addition of the FRs. The proposed flame retardancy mechanism and cone calorimetry results are consistent. The comprehensive FTIR spectroscopy, TG, SEM, and XPS analyses revealed that the addition of ATH generated white solid particles, which dispersed and covered the residue surface. The pyrolysis products of OP would self-condense or react with other volatiles generated by the decomposition of PU–RH to form stable, continuous, and thick phosphorus/aluminum-rich residual chars inhibiting the transfer of heat and oxygen. The PU–RH samples with and without the FRs exhibited the normal isothermal sorption hysteresis effect at relative humidities higher than 20%. At lower values, during the desorption, this effect was not observed, probably because of the biodegradation of organic components in the RH. The findings of this study not only contribute to the improvement in combustibility of PU–RH composites and reduce the smoke or toxic fume generation, but also solve the problem of RHs, which are abundant waste resources of agriculture materials leading to the waste disposal management problems.

Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6375
Author(s):  
David De Smet ◽  
Madeleine Wéry ◽  
Miriam Bader ◽  
Ines Stachel ◽  
Michael Meyer ◽  
...  

Flame retardancy is often required in various textile applications. Halogenated flame retardants (FR) are commonly used since they have good FR performance. Several of these components are listed under REACH. Halogen-free FR compounds have been developed as alternatives. So far, not many biobased FR have made it to the market and are being applied in the textile sector, leaving great opportunities since biobased products are experiencing a renaissance. In this study, renewable FR based on sorbitol and isosorbide were synthesised. The reaction was performed in the melt. The resulting biobased FR were characterised via FT-IR, thermogravimetric analysis (TGA) and X-ray fluorescence (XRF). Cotton fabrics functionalized with the developed biobased FR passed ISO 15025 FR test. After washing, the FR properties of the fabrics decreased (longer afterflame and afterglow time) but still complied with ISO 15025, indicating the biobased FR were semi-permanent. The amount of residue of modified sorbitol and isosorbide measured at 600°C in air was 31% and 27%, respectively. Cotton treated with biobased modified FR showed no ignition during cone calorimetry experiments, indicating a flame retardancy. Furthermore, a charring of the FR containing samples was observed by means of cone calorimetry and TGA measurements.


Polymers ◽  
2018 ◽  
Vol 11 (1) ◽  
pp. 48 ◽  
Author(s):  
Muhammad Maqsood ◽  
Gunnar Seide

Starch, being a polyhydric compound with its natural charring ability, is an ideal candidate to serve as a carbonization agent in an intumescent system. This charring ability of starch, if accompanied by an acidic source, can generate an effective intumescent flame retardant (IFR) system, but the performance of starch-based composites in an IFR system has not been tested in detail. Here, we describe a PLA-based IFR system consisting of ammonium polyphosphate (APP) as acidic source and cornstarch as carbon source. We prepared different formulations by melt compounding followed by molding into sheets by hot pressing. The thermal behavior and surface morphology of the composites was investigated by thermogravimetric analysis and scanning electron microscopy respectively. We also conducted limiting oxygen index (LOI), UL-94, and cone calorimetry tests to characterize the flame-retardant properties. Cone calorimetry revealed a 66% reduction in the peak heat release rate of the IFR composites compared to pure PLA and indicated the development of an intumescent structure by leaving a residual mass of 43% relative to the initial mass of the sample. A mechanism of char formation has also been discussed in detail.


Author(s):  
Bhanu Sood ◽  
Michael Pecht

Abstract Failures in printed circuit boards account for a significant percentage of field returns in electronic products and systems. Conductive filament formation is an electrochemical process that requires the transport of a metal through or across a nonmetallic medium under the influence of an applied electric field. With the advent of lead-free initiatives, boards are being exposed to higher temperatures during lead-free solder processing. This can weaken the glass-fiber bonding, thus enhancing conductive filament formation. The effect of the inclusion of halogen-free flame retardants on conductive filament formation in printed circuit boards is also not completely understood. Previous studies, along with analysis and examinations conducted on printed circuit boards with failure sites that were due to conductive filament formation, have shown that the conductive path is typically formed along the delaminated fiber glass and epoxy resin interfaces. This paper is a result of a year-long study on the effects of reflow temperatures, halogen-free flame retardants, glass reinforcement weave style, and conductor spacing on times to failure due to conductive filament formation.


1975 ◽  
Vol 48 (4) ◽  
pp. 661-677 ◽  
Author(s):  
D. W. Brazier ◽  
G. H. Nickel

Abstract We have shown in this and the preceding paper that fully compounded stocks can be analyzed for all main constituents by use of a combination of DSC, TG, and DTG. Further, this can be achieved on a time scale consistent with routine quality control. DSC gives information on cure characteristics, sulfur, and accelerator levels in approximately five minutes. Elastomer, elastomer ratio, carbon black, oil/plasticizer, and inorganic pigments are determined in about 35 minutes by TG/DTG, at a scan rate of 10°C/min. This time can be reduced by increasing the scan rate, but interference from highly exothermic reactions can be a limiting factor. Each compound must be treated individually to determine the maximum scan rate that can be used without impairing reproducibility. Clearly limitations exist for identification of unknown blends by DTG. The main problem is that many commercial elastomers have very similar thermal stabilities, which results in DTG peaks in the same temperature range. Further work is being undertaken with the DTG—gas chromatography interface to identify not only the pyrolysis products, but the temperature range over which they are evolved. In this manner, the DTG acts essentially as a thermal fraetionation unit and GC analysis of products from a given component in a blend can be achieved.


2017 ◽  
Vol 42 (1) ◽  
pp. 18-27 ◽  
Author(s):  
M. Suzanne ◽  
A. Ramani ◽  
S. Ukleja ◽  
M. McKee ◽  
J. Zhang ◽  
...  

2005 ◽  
Vol 60 (5) ◽  
pp. 505-510 ◽  
Author(s):  
Tong-Lai Zhang ◽  
Jiang-Chuang Song ◽  
Jian-Guo Zhang ◽  
Gui-Xia Ma ◽  
Kai-Bei Yu

Cobalt(II) and zinc(II) complexes of ethyl carbazate (ECZ), [Co(ECZ)3](NO3)2 and [Zn(ECZ)3] (NO3)2, were synthesized. Single crystals of these two compounds were grown from aqueous solutions using a slow evaporation method. Their structures have been determined by X-ray diffraction analysis. Both of them are monoclinic with space group P21/n. The complexes are further characterized by element analysis and IR measurements. Their thermal stabilities are studied by using TG-DTG, DSC techniques. When heated to 350 °C, only metal oxide was left for both complexes.


1998 ◽  
Vol 543 ◽  
Author(s):  
T. Çağin ◽  
Y. Zhou ◽  
E. S. Yamaguchi ◽  
R. Frazier ◽  
A. Ho ◽  
...  

AbstractTo understand antiwear phenomena in motor engines at the atomic level and provide evidence inselecting future ashless wear inhibitors, we studied the thermal stability of the self-assembled monolayer(SAM) model for dithiophosphate (DTP) and dithiocarbamate (DTC) molecules on the iron oxidesurface using molecular dynamics. The interactions for DTP, DTC and Fe2O3 are evaluated based on aforce field derived from fitting to ab initio quantum chemical calculations of dimethyl DTP (and DTC)and Fe(OH)2(H2O)2-DTP (DTC) clusters. MD simulations at constant-NPT are conducted to assesrelative thermal stabilities of the DTP and DTC with different pendant groups (n-propyl, i-propyl, npentyl.and i-pentyl). To investigate frictional process, we employ a steady state MD method, in whichone of the Fe2O3 slabs maintained at a constant linear velocity. We obtain the time averaged normaland frictional forces from the interatomic forces. Then, we calculated the friction coefficient at theinterface between SAMs of DTP and the confined lubricant, hexadecane, to assess the shear stability ofDTPs with different pendant groups.


2017 ◽  
Vol 52 (10) ◽  
pp. 1295-1303 ◽  
Author(s):  
Yijiao Xue ◽  
Mingxia Shen ◽  
Fengling Lu ◽  
Yongqin Han ◽  
Shaohua Zeng ◽  
...  

To improve the flame resistance of polystyrene, three kinds of organophilic heterionic montmorillonites (Na-montmorillonite, Ca-montmorillonite, and Fe-montmorillonite) reinforced polystyrene nanocomposites were prepared by melt dispersion method. The structure and composition of the organo montmorillonites were characterized by using X-ray diffraction and Fourier-transform infrared analysis. The adhesion between organo montmorillonites and polystyrene was investigated by scanning electron microscopy. The flame resistance and thermal stability of the polystyrene/organo montmorillonites were evaluated by cone calorimeter test and thermogravimetric analysis. The interlayer space of organo montmorillonites increased with the increase of the oxidation state of the cations. With the addition of organo montmorillonites, the peak values of all the flame resistance indexes of the polystyrene/organo montmorillonites nanocomposites decreased, among which the PHRR values have decreased the most, compared with those of polystyrene. Their corresponding test times have all been delayed following almost precisely the same trend. Therefore, their flame retardant ability come from their lamellated structures, their charring forming abilities, and the reducing power of Fe3+ in polystyrene/Fe-montmorillonite. Organo montmorillonites mainly act as a kind of intumescent flame retardants. The flame resistance of polystyrene/Na-montmorillonite nanocomposite was the best, and the polystyrene/Ca-montmorillonite came second, which is slightly better than that of polystyrene/Fe-montmorillonite.


2008 ◽  
Vol 5 (1) ◽  
pp. 131-136
Author(s):  
Baghdad Science Journal

In this investigation , borax (B) (additive I) and chlorinated paraffin (CP.) (additive II) ,were used as flame retardants for each of epoxy and unsaturated polyester resins in the weight ratios of 2,4,6, & 8% by preparing films of (130×130×3) mm dimensions. Also films of these resins with a mixture of [50%(B.)+50%(CP.)] (additive III) in the same weight ratios were prepared in order to study the synergistic effect of these additives on the flammability of the two resins . Three standard test methods were used to measure the flame retardation which are : 1-ASTM : D-2863 2-ASTM : D-635 3-ASTM : D-3014 The results obtained from these tests indicated that the additives (B),(CP.) and their mixture , gave a good effect as flame retardants for each epoxy and unsaturated polyester resins , but their synergistic effect was more effective than each of them alone. Finally , the compatibility between the additives and resins (which showed a clear effect on retardation) was also studied .


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