scholarly journals Preparation of Thermoplastic Polyurethane (TPU) Perforated Membrane via CO2 Foaming and Its Particle Separation Performance

Polymers ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 847 ◽  
Author(s):  
Chengbiao Ge ◽  
Wentao Zhai ◽  
Chul B. Park
Keyword(s):  
Mechanical Properties ◽  
Thermoplastic Polyurethane ◽  
Saturation Pressure ◽  
Base Material ◽  
Processing Parameters ◽  
Porous Membrane ◽  
Channel Structure ◽  
Separation Performance ◽  
Membrane Thickness ◽  
Operating Pressure

The way in which a perforated structure is formed has attracted much interest in the porous membrane research community. This novel structure gives materials an excellent antifouling property as well as a low operating pressure and other benefits. Unfortunately, the current membrane fabrication methods usually involve multi-step processes and the use of organic solvents or additives. Our study is the first to offer a way to prepare perforated membrane by using a physical foaming technique with CO2 as the blowing agent. We selected thermoplastic polyurethane (TPU) as the base material because it is a biocompatible elastomer with excellent tensility, high abrasion resistance, and good elastic resilience. Various processing parameters, which included the saturation pressure, the foaming temperature, and the membrane thickness, were applied to adjust the TPU membrane’s perforated morphology. We proposed a possible formation mechanism of the perforated membrane. The as-prepared TPU membrane had good mechanical properties with a tensile strength of about 5 MPa and an elongation at break above 100%. Such mechanical properties make this novel membrane usable as a self-standing filter device. In addition, its straight-through channel structure can separate particles and meet different separation requirements.

scholarly journals Preparation of Thermoplastic Polyurethane (TPU) Perforated Membrane via CO2 foaming and Its Particle Separation Performance

2019 ◽  
Author(s):  
Chengbiao Ge ◽  
Wentao Zhai ◽  
Chul B. Park
Keyword(s):  
Mechanical Properties ◽  
Thermoplastic Polyurethane ◽  
Saturation Pressure ◽  
Base Material ◽  
Processing Parameters ◽  
Porous Membrane ◽  
Channel Structure ◽  
Separation Performance ◽  
Membrane Thickness ◽  
Operating Pressure

The way in which a perforated structure is formed has attracted much interest in the porous membrane research community. This novel structure gives materials an excellent antifouling property as well as a low operating pressure and other benefits. Unfortunately, the current membrane fabrication methods usually involve multi-step processes and the use of organic solvents or additives. Our study is the first to offer a way to prepare perforated membrane by using a physical foaming technique with CO2 as the blowing agent. We selected thermoplastic polyurethane (TPU) as the base material because it is a biocompatible elastomer with excellent tensility, high abrasion resistance, and good elastic resilience. Various processing parameters, which included the saturation pressure, the foaming temperature, and the membrane thickness, were applied to adjust the TPU membrane’s perforated morphology. We proposed a possible formation mechanism of the perforated membrane. The as-prepared TPU membrane had good mechanical properties with a tensile strength of about 5 MPa and an elongation at break above 100%. Such mechanical properties make this novel membrane usable as a self-standing filter device. In addition, its straight-through channel structure can separate particles and meet different separation requirements.

scholarly journals Mechanical Properties of Additively Manufactured Thermoplastic Polyurethane (TPU) Material Affected by Various Processing Parameters

Polymers ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 3010
Author(s):  
Tao Xu ◽  
Wei Shen ◽  
Xiaoshan Lin ◽  
Yi Min Xie
Keyword(s):  
Mechanical Properties ◽  
Medical Devices ◽  
Thermoplastic Polyurethane ◽  
Critical Factor ◽  
Processing Parameters ◽  
Aerospace Engineering ◽  
Post Processing ◽  
Build Orientation ◽  
Good Biocompatibility ◽  
Material Tests

Thermoplastic polyurethane (TPU) is a polymer material that has high ductility, good biocompatibility and excellent abrasion resistance. These properties open a pathway to manufacturing functional TPU parts for applications in various fields such as aerospace engineering, medical devices and sports equipment. This study aims to investigate the mechanical properties of additively manufactured TPU material affected by three different processing parameters, including build orientation, mix ratio of the new and reused powders and post-processing. A series of material tests are conducted on TPU dumb-bell specimens. It is found that the mix ratio of the new powder is the most critical factor in improving the mechanical properties of the printed TPU parts. Compared to reused powder, new powder has better particle quality and thermal properties. Besides, build orientation is also a very important factor. TPU parts printed in flat and on-edge orientations show better tensile strength and deformability than those printed in upright orientation. In addition, post-processing is found to significantly enhance the deformability of TPU parts.

Effect of Processing Parameters on Cellular Structures and Mechanical Properties of PMMA Microcellular Foams

2005 ◽  
Vol 24 (4) ◽  
pp. 177-195 ◽  
Author(s):  
Jin Fu ◽  
Choonghee Jo ◽  
Hani E. Naguib
Keyword(s):  
Mechanical Properties ◽  
Saturation Pressure ◽  
Viscoelastic Model ◽  
Batch Process ◽  
Processing Parameters ◽  
Analytical Models ◽  
Elastic Behavior ◽  
Average Cell Size ◽  
Average Cell ◽  
Microcellular Foams

In this study, the effect of processing parameters on the cellular morphologies and mechanical properties of PMMA microcellular foams is investigated. Microcellular closed cell Poly(methyl-methacrylate) (PMMA) foams were prepared using a two stage batch process method. The foam structure was controlled by altering the processing parameters such as foaming temperature, foaming time and saturation pressure. The foam morphologies were characterized in terms of the average cell size, cell density and foam density. Elastic modulus, tensile strength and elongation at break were studied as functions of the different foaming parameters. The mechanical properties were found to be greatly affected by the foaming parameters and vary with changing the cell morphologies. The experimental results were compared with existing analytical models to validate them and to predict the mechanical properties of microcellular polymeric PMMA foams prepared with different processing parameters. A constitutive equation for the nonlinear elastic behavior of polymeric microcellular foams was developed based on the Maxwell viscoelastic model. The results of this work can help designers optimize the foam processing parameters and achieve desired foam morphology and mechanical properties.

Effect of Processing Parameters on the Cellular Morphology and Mechanical Properties of Thermoplastic Polyolefin (TPO) Microcellular Foams

2006 ◽  
Author(s):  
Steven Wong ◽  
Hani E. Naguib ◽  
Chul B. Park
Keyword(s):  
Mechanical Properties ◽  
Saturation Pressure ◽  
Batch Process ◽  
Processing Parameters ◽  
Average Cell Size ◽  
Average Cell ◽  
Microcellular Foams ◽  
Closed Cell ◽  
Foaming Temperature ◽  
Thermoplastic Polyolefin

In this study, the effects of processing parameters on the cellular morphologies and mechanical properties of TPO70 (Thermoplastic Polyolefin) microcellular foams are investigated. Microcellular closed cell TPO70 foams were prepared using a two-stage batch process method. The microstructure of these foamed samples was controlled by carefully altering the processing parameters such as saturation pressure, foaming temperature and foaming time. The foam morphologies were characterized in terms of the cell density, foam density and average cell size. Elastic modulus, tensile strength, and elongation at break of the foamed TPO70 samples were measured for different cell morphologies. The findings show that the mechanical properties were significantly affected by the foaming parameters which varied with the cell morphologies. The experimental results can be used to predict the microstructure and mechanical properties of microcellular polymeric TPO70 foams prepared with different processing parameters.

Surface Modification and its Influence on the Microstructure and Creep Resistance of Nickel Based Superalloy René 77 / Modyfikacja Powierzchniowa Oraz Jej Wpływ Na Mikrostrukture I Wytrzymałosc Na Pełzanie Odlewów Z Nadstopu Niklu Ren´E 77

2013 ◽  
Vol 58 (1) ◽  
pp. 95-98 ◽  
Author(s):  
M. Zielinska ◽  
J. Sieniawski
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Surface Modification ◽  
Turbine Blades ◽  
Processing Parameters ◽  
Grain Structure ◽  
Creep Tests ◽  
Cobalt Aluminate ◽  
Nickel Based Superalloy ◽  
Average Grain Size

Superalloy René 77 is very wide used for turbine blades, turbine disks of aircraft engines which work up to 1050°C. These elements are generally produced by the investment casting method. Turbine blades produced by conventional precision casting methods have coarse and inhomogeneous grain structure. Such a material often does not fulfil basic requirements, which concern mechanical properties for the stuff used in aeronautical engineering. The incorporation of controlled grain size improved mechanical properties. This control of grain size in the casting operation was accomplished by the control of processing parameters such as casting temperature, mould preheating temperature, and the use of grain nucleates in the face of the mould. For nickel and cobalt based superalloys, it was found that cobalt aluminate (CoAl2O4) has the best nucleating effect. The objective of this work was to determine the influence of the inoculant’s content (cobalt aluminate) in the surface layer of the ceramic mould on the microstructure and mechanical properties at high temperature of nickel based superalloy René 77. For this purpose, the ceramic moulds were made with different concentration of cobalt aluminate in the primary slurry was from 0 to 10% mass. in zirconium flour. Stepped and cylindrical samples were casted for microstructure and mechanical examinations. The average grain size of the matrix ( phase), was determined on the stepped samples. The influence of surface modification on the grain size of up to section thickness was considered. The microstructure investigations with the use of light microscopy and scanning electron microscopy (SEM) enable to examine the influence of the surface modification on the morphology of ’ phase and carbides precipitations. Verification of the influence of CoAl2O4 on the mechanical properties of castings were investigated on the basis of results obtained form creep tests.

scholarly journals Analysis of Different Complex Multilayer PACVD Coatings on Nanostructured WC-Co Cemented Carbide

Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 823
Author(s):  
Danko Ćorić ◽  
Mateja Šnajdar Musa ◽  
Matija Sakoman ◽  
Željko Alar
Keyword(s):  
Mechanical Properties ◽  
Surface Layer ◽  
Base Material ◽  
Single Layer ◽  
Production Costs ◽  
Structural Defects ◽  
Cemented Carbides ◽  
Material System ◽  
Tin Coating ◽  
Ticn Coating

The development of cemented carbides nowadays is aimed at the application and sintering of ultrafine and nano-sized powders for the production of a variety of components where excellent mechanical properties and high wear resistance are required for use in high temperature and corrosive environment conditions. The most efficient way of increasing the tribological properties along with achieving high corrosion resistance is coating. Using surface processes (modification and/or coating), it is possible to form a surface layer/base material system with properties that can meet modern expectations with acceptable production costs. Three coating systems were developed on WC cemented carbides substrate with the addition of 10 wt.% Co using the plasma-assisted chemical vapor deposition (PACVD) method: single-layer TiN coating, harder multilayer gradient TiCN coating composed of TiN and TiCN layers, and the hardest multilayer TiBN coating composed of TiN and TiB2. Physical and mechanical properties of coated and uncoated samples were investigated by means of quantitative depth profile (QDP) analysis, nanoindentation, surface layer characterization (XRD analysis), and coating adhesion evaluation using the scratch test. The results confirm the possibility of obtaining nanostructured cemented carbides of homogeneous structure without structural defects such as eta phase or unbound carbon providing increase in hardness and fracture toughness. The lowest adhesion was detected for the single-layer TiN coating, while coatings with a complex architecture (TiCN, TiBN) showed improved adhesion.

scholarly journals Assessment of Mechanical, Chemical, and Biological Properties of Ti-Nb-Zr Alloy for Medical Applications

Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 126
Author(s):  
Viktoria Hoppe ◽  
Patrycja Szymczyk-Ziółkowska ◽  
Małgorzata Rusińska ◽  
Bogdan Dybała ◽  
Dominik Poradowski ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Corrosion Resistance ◽  
Base Material ◽  
Biological Properties ◽  
Β Phase ◽  
Alloy Base ◽  
Static Tensile ◽  
Examination Methods ◽  
13Zr Alloy ◽  
Dental Applications

The purpose of this work is to obtain comprehensive reference data of the Ti-13Nb-13Zr alloy base material: its microstructure, mechanical, and physicochemical properties. In order to obtain extensive information on the tested materials, a number of examination methods were used, including SEM, XRD, and XPS to determine the phases occurring in the material, while mechanical properties were verified with static tensile, compression, and bending tests. Moreover, the alloy’s corrosion resistance in Ringer’s solution and the cytotoxicity were investigated using the MTT test. Studies have shown that this alloy has the structure α’, α, and β phases, indicating that parts of the β phase transformed to α’, which was confirmed by mechanical properties and the shape of fractures. Due to the good mechanical properties (E = 84.1 GPa), high corrosion resistance, as well as the lack of cytotoxicity on MC3T3 and NHDF cells, this alloy meets the requirements for medical implant materials. Ti-13Nb-13Zr alloy can be successfully used in implants, including bone tissue engineering products and dental applications.

Sign in / Sign up

Export Citation Format

Share Document