scholarly journals Phosphorus-Containing Flame Retardants from Biobased Chemicals and Their Application in Polyesters and Epoxy Resins

Molecules ◽  
2019 ◽  
Vol 24 (20) ◽  
pp. 3746 ◽  
Author(s):  
Jacob Sag ◽  
Daniela Goedderz ◽  
Philipp Kukla ◽  
Lara Greiner ◽  
Frank Schönberger ◽  
...  

Phosphorus-containing flame retardants synthesized from renewable resources have had a lot of impact in recent years. This article outlines the synthesis, characterization and evaluation of these compounds in polyesters and epoxy resins. The different approaches used in producing biobased flame retardant polyesters and epoxy resins are reported. While for the polyesters biomass derived compounds usually are phosphorylated and melt blended with the polymer, biobased flame retardants for epoxy resins are directly incorporated into the polymer structure by a using a phosphorylated biobased monomer or curing agent. Evaluating the efficiency of the flame retardant composites is done by discussing results obtained from UL94 vertical burning, limiting oxygen index (LOI) and cone calorimetry tests. The review ends with an outlook on future development trends of biobased flame retardant systems for polyesters and epoxy resins.

2020 ◽  
Vol 38 (4) ◽  
pp. 333-347
Author(s):  
Lichen Zhang ◽  
Deqi Yi ◽  
Jianwei Hao

The flame retardant poly(diallyldimethylammonium) and polyphosphate polyelectrolyte complex and the curing agent m-Phenylenediamine were blended into diglycidyl ether of bisphenol A (DGEBA)-type epoxy resin to prepare flame-retardant epoxy resin thermosets. The effects of poly(diallyldimethylammonium) and polyphosphate on fire retardancy and thermal degradation behavior of epoxy resins (EP)/poly(diallyldimethylammonium) and polyphosphate composites were tested by Limiting Oxygen Index, UL-94, cone calorimeter tests, and thermogravimetric analysis and compared with pure EP. The results showed that the Limiting Oxygen Index value of EP/poly(diallyldimethylammonium) and polyphosphate composite could reach 31.9%, and UL-94 V-0 rating at 10 wt% poly(diallyldimethylammonium) and polyphosphate loading. Meanwhile the cone calorimetry peak heat release rate and total heat release were reduced up to 55.2% and 21.8%, respectively; smoke production rate and total smoke production were also declined significantly, compared with those of pure epoxy resins. Poly(diallyldimethylammonium) and polyphosphate played a very good flame-retardant effect on epoxy resins.


BioResources ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. 4354-4381
Author(s):  
Md. Shahidul Islam ◽  
Theo. G. M. van de Ven

Biodegradable textiles made from cellulose, the most abundant biopolymer, have gained attention from researchers, due to the ease with which cellulose can be chemically modified to introduce multifunctional groups, and because of its renewable and biodegradable nature. One of the most attractive features required for civilian and military applications of textiles is flame-retardancy. This review focuses on various methods employed for the fabrication of cellulose-based flame-retardant cotton textiles along with their developed flame-retardant properties over the last few years. The most common method is to merge N, S, P, and Si-based polymeric, non-polymeric, polymeric/non-polymeric hybrids, inorganic, and organic/inorganic hybrids with cellulose to fabricate flame-retardant cotton textiles. In these studies, cellulose was chemically bonded with the flame-retardants or in some cases, cotton textiles were coated by flame-retardants. The flame-retardant properties of the cotton textiles were investigated and determined by various methods, including the limiting oxygen index (LOI), the vertical flame test, thermal gravimetric analysis (TGA), and by cone calorimetry. This review demonstrates the potential of cellulose-based flame-retardant textiles for various applications.


Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 127 ◽  
Author(s):  
Yu Sun ◽  
Yazhen Wang ◽  
Li Liu ◽  
Tianyuan Xiao

A 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) acrylate, (6-oxidodibenzo [c,e][1,2] oxaphosphinin-6-yl) methyl acrylate (DOPOAA), has been prepared. Copolymers of styrene (St) and DOPOAA were prepared by emulsion polymerization. The chemical structures of copolymers containing levels of DOPOAA were verified using Fourier transform infrared (FT-IR) spectroscopy and 1H nuclear magnetic resonance (1H-NMR) spectroscopy. The thermal properties and flame-retardant behaviors of DOPO-containing monomers and copolymers were observed using thermogravimetric analysis and micro calorimetry tests. From thermogravimetric analysis (TGA), it was found out that the T5% for decomposition of the copolymer was lower than that of polystyrene (PS), but the residue at 700 °C was higher than that of PS. The results from micro calorimetry (MCC) tests indicated that the rate for the heat release of the copolymer combustion was lower than that for PS. The limiting oxygen index (LOI) for combustion of the copolymer rose with increasing levels of DOPOAA. These data indicate that copolymerization of the phosphorus-containing flame-retardant monomer, DOPOAA, into a PS segment can effectively improve the thermal stability and flame retardancy of the copolymer.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2205
Author(s):  
Qian Li ◽  
Yujie Li ◽  
Yifan Chen ◽  
Qiang Wu ◽  
Siqun Wang

A novel liquid phosphorous-containing flame retardant anhydride (LPFA) with low viscosity was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and methyl tetrahydrophthalic anhydride (MeTHPA) and further cured with bisphenol-A epoxy resin E-51 for the preparation of the flame retardant epoxy resins. Both Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS) and nuclear magnetic resonance (NMR) measurements revealed the successful incorporation of DOPO on the molecular chains of MeTHPA through chemical reaction. The oxygen index analysis showed that the LPFA-cured epoxy resin exhibited excellent flame retardant performance, and the corresponding limiting oxygen index (LOI) value could reach 31.2%. The UL-94V-0 rating was achieved for the flame retardant epoxy resin with the phosphorus content of 2.7%. With the addition of LPFA, the impact strength of the cured epoxy resins remained almost unchanged, but the flexural strength gradually increased. Meanwhile, all the epoxy resins showed good thermal stability. The glass transition temperature (Tg) and thermal decomposition temperature (Td) of epoxy resin cured by LPFA decreased slightly compared with that of MeTHPA-cured epoxy resin. Based on such excellent flame retardancy, low viscosity at room temperature and ease of use, LPFA showed potential as an appropriate curing agent in the field of electrical insulation materials.


RSC Advances ◽  
2021 ◽  
Vol 11 (49) ◽  
pp. 30943-30954
Author(s):  
Wei Peng ◽  
Yu-xuan Xu ◽  
Shi-bin Nie ◽  
Wei Yang

Phosphorus-containing flame retardants have received huge interest for improving the flame retardant behavior of epoxy resins (EP) over the past few decades.


1993 ◽  
Vol 11 (5) ◽  
pp. 442-456 ◽  
Author(s):  
Jun Zhang ◽  
Michael E. Hall ◽  
A. Richard Horrocks

This paper is the first in a series of four which investigates the burning behaviour and the influence of flame retardant species on the flam mability of fibre-forming polymer and copolymers of acrylonitrile. A pressed powdered polymer sheet technique is described that enables a range of polymer compositions in the presence and absence of flame retardants to be assessed for limiting oxygen index, burning rate and char residue deter minations. The method offers a rapid, reproducible and convenient means of screening possible flame retardant systems, and LOI values compare favourably with those of films and fabrics comprising the same polymeric type. Burning rates, however, are sensitive to changes in physical sample character such as form (film vs. powder sheet) and density. Thus the technique forms an excellent basis for the generation of burning data which will enable comprehensive studies of acrylic polymer flammability and flame retardancy to be undertaken.


2020 ◽  
Vol 977 ◽  
pp. 102-107
Author(s):  
Yu Lei Zheng ◽  
Shuang Chen ◽  
Jia Hui Wang ◽  
Ru Xiao

Polyamide 66 (PA66) benefits from excellent mechanical properties and good chemical resistance, which enabled wide application of this material in various industrial fields; however, it suffers from high flammability. Generally, preparation of a flame retardant PA from a reactive flame retardant involves a two-step process. In this study, the flame retardant PA66s (FRPA66s) are synthesized via a one-pot melt copolycondensation route by using a reactive phosphorus-containing flame retardant (FR-B). Then, molecular weight, some mechanical and thermal properties along with flame retardant properties of FRPA66s were investigated by gel permeation chromatography (GPC), instron material testing, differential scanning calorimetry (DSC), thermogravimetry (TG) analysis, vertical burning test (UL 94), and limiting oxygen index test (LOI) techniques. The experimental results confirmed that FRPA66s synthesized by the one-pot method have very similar properties compared to those obtained via the two-step process. Moreover, the prepared materials showed good non-flammability behavior with limiting oxygen index value of over 30% and a vertical burning test result of V-0 rating.


2015 ◽  
Vol 30 (6) ◽  
pp. 816-826 ◽  
Author(s):  
Yiren Huang ◽  
Jianwei Yang ◽  
Zhengzhou Wang

Flame-retardant properties of ammonium polyphosphate (APP) and its two microcapsules, APP with a shell of melamine–formaldehyde (MF) resin (MFAPP) and APP with a shell of epoxy resin (EPAPP), were studied in styrene–butadiene–styrene (SBS). The results indicate that APP after the microencapsulation leads to an increase in limiting oxygen index in SBS compared with APP. When dipentaerythritol is incorporated into the SBS composites containing the APP microcapsules, a further improvement in flame retardancy of the composites is observed. The microencapsulation does not result in much improvement of mechanical properties. Moreover, the effect of a compatibilizer (SBS grafted with maleic anhydride) on flame-retardant and mechanical properties of SBS/APP composites was investigated.


2011 ◽  
Vol 418-420 ◽  
pp. 540-543 ◽  
Author(s):  
Ding Meng Chen ◽  
Yi Ping Zhao ◽  
Jia Jian Yan ◽  
Li Chen ◽  
Zhi Zhi Dong ◽  
...  

Polyurethane foams (PUFs) filled with several halogen-free flame retardants and composite halogen-free flame retardants were prepared. The flame retardant, thermal stable and mechanical properties of the PUFs were investigated. The results of limiting oxygen index (LOI) and thermogravimetric analysis (TGA) revealed that PUFs filled with dimethyl methylphosphonate (DMMP) had better flame retardancy compared with other flame retardants and DMMP degraded at a low temperature to form several phosphorated acids which accelerated the formation of char layer. Composite flame retardant of DMMP and melamine (MA) had a synergistic effect between phosphorus and nitrogen. The combination of DMMP and MA slightly altered the density of the PUFs. Results from the mechanical analysis revealed that with the increase in concentration of MA in the composite flame retardant of DMMP and MA, the tensile strength of PUFs reduced firstly and then increased up to a constant.


2014 ◽  
Vol 789 ◽  
pp. 174-177 ◽  
Author(s):  
Zhi Hao Wu ◽  
Li Li Li ◽  
Shuai Shuai Jiang ◽  
Ze Xu Hu ◽  
Yu Chen Mao ◽  
...  

Recycled-polyester (RPET) was melt blended with the phosphorus-containing flame retardant (FRP) and α-zirconium phosphate (α-ZrP). The thermal properties of RPET/FRP/α-ZrP composites were analyzed. Modified RPET fibers were prepared through melt spinning of dried RPET nanocomposite chips. The mechanical properties and fire-retardant properties of RPET/FRP/α-ZrP fibers containing different α-ZrP contents were tested. The results show that the synergism of α-ZrP and FRP exerts a positive effect on the mechanical and the flame-retardant property of RPET, leading to nanocomposite fibers of 1.9cN/dtex and 31.6% limiting oxygen index (LOI) value.


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