scholarly journals The Effect of Inlet Velocity on the Separation Performance of a Two-Stage Hydrocyclone

Minerals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 209 ◽  
Author(s):  
Lanyue Jiang ◽  
Peikun Liu ◽  
Yuekan Zhang ◽  
Xinghua Yang ◽  
Hui Wang

The “entrainment of coarse particles in overflow” and the “entrainment of fine particlesin underflow” are two inevitable phenomena in the hydrocyclone separation process, which canresult in a wide product size distribution that does not meet the requirement of a preciseclassification. Hence, this study proposed a two-stage (TS) hydrocyclone, and the effects of the inletvelocity on the TS hydrocyclone were investigated using computational fluid dynamics (CFD).More specifically, the influences of the first-stage inlet velocity on the second-stage swirling flowfield and the separation performance were studied. In addition, the particle size distribution of theproduct was analyzed. It was found that the first-stage overflow contained few coarse particlesabove 40 μm and that the second-stage underflow contained few fine particles. The second-stageunderflow was free of particles smaller than 10 μm and almost free of particles smaller than 20 μm.The underflow product contained few fine particles. Moreover, the median particle size of thesecond-stage overflow product was similar to that of the feed. Inspired by this observation, wepropose to recycle the second-stage overflow to the feed for re-classification and to use only thefirst-stage overflow and the second-stage underflow as products. In this way, fine particle productsfree of coarse particle entrainment, and coarse particle products free of fine particle entrainmentcan be obtained, achieving the goal of precise classification.

2013 ◽  
Vol 15 (3) ◽  
pp. 69-73 ◽  
Author(s):  
Anna M. Karczmarek ◽  
Jerzy Gaca

Abstract The effect of two-stage thermal disintegration of sewage sludge on the particle size distribution using laser diffraction method has been studied. The sludge was sampled from municipal sewage treatment plant after each stage of disintegration. The first stage of disintegration known as homogenization proceeds at temperature of 70-90°C and pressure of 3 bar, the second stage called thermal hydrolysis was performed at temperature of 160-170°C and pressure of 6 bar. It was found that the first stage of disintegration has the strongest impact on the reduction of the sludge particle size and changes in chemical properties. The maximum size of the particles from raw sewage before disintegration was 310 μm. After first stage of the process average size of the particles was 250 μm, and during the second stage it was reduced to 226 μm. Sludge disintegration degree (DDCOD) of 59% confirms high effectiveness of the process. We established that the redox potential (Eh) of sludge effluents was changed after each step of the studied process. Furthermore, chemical oxygen demand (COD) increases which leads to the conclusion that resizing of floccules is accompanied by hydrolysis.


Minerals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 307
Author(s):  
Yuekan Zhang ◽  
Meng Yang ◽  
Lanyue Jiang ◽  
Hui Wang ◽  
Jinguang Xu ◽  
...  

The vast majority of current research on hydrocyclone field centrifugal separation focuses on low concentration fluids having volume fraction less than 3%. For high-concentration fluids having volume fractions greater than 10%, which are often encountered in engineering, the law governing particle motion and the classification mechanism are still unclear. In order to gain insights into the interaction between fine particles in the high concentration hydrocyclone field and to improve the hydrocyclone separation performance of these particles, a Dense Discrete Phase Model (DDPM) of the Euler-Eulerian method under the Ansys Fluent 14.5 software was employed. Numerical simulations were carried out to study the characteristics of the hydrocyclone field of dense particles and the influence of parameters, such as the diameter of the overflow outlet, diameter of the underflow outlet, and material concentration, on separation performance. The trajectories and separation efficiencies of two kinds of fine particles with different densities and six different particle sizes at high concentration were obtained. The results show that for the hydrocyclone classification of high-concentration fine particles, particles with large density and small particle size are more likely to enter the internal cyclone and discharge from the overflow. Particles with small density and large particle size are more likely to enter the external cyclone and discharge from the underflow. The research results of this topic could provide a feasible reference and theoretical basis for the centrifugal separation of high-concentration fine particle fluid.


Author(s):  
Elena Bezuglaya ◽  
Nikolay Lyapunov ◽  
Vladimir Bovtenko ◽  
Igor Zinchenko ◽  
Yurij Stolper

Aim. The purpose was to provide the rationale of test in regard to uniformity of fine particles dose for pressurised metered dose inhalers (pMDIs). Materials and methods. The pMDIs containing suspensions of salbutamol sulfate (SS) or solutions of beclometasone dipropionate (BD) were studied by laser diffraction and high performance liquid chromatography (HPLC). The particle size distribution of SS, the average dose mass and uniformity of dose mass, the average delivered dose and the uniformity of delivered dose, the average fine particles dose and uniformity of fine particles dose were determined. Apparatus A was used for assessment of fine particles dose. Results. The two analytical procedures for the quantitative determination of SS and BD by HPLC were validated in the ranges with low concentrations of these substances. The 5 medicinal products in pMDI dosage form were studied: 3 preparations were with SS and 2 ones contained BD. It was shown that three products with SS were very similar in regard to particle size distribution in containers and the average values of delivered dose were almost the same, but these products were different in the average dose mass and fine particle dose. According to the research results, the expediency of determining the average dose mass and the tests concerning uniformity of dosing of preparations by dose mass and by fine particle dose was substantiated. It was shown that in the case of pMDI the dosing of solutions of BD was more uniform compared to suspensions of SS. The approaches of leading and other pharmacopoeias concerning uniformity of dosing for pMDIs were critically discussed. The expediency of determination of uniformity of fine particle dose at the stage of pharmaceutical development was substantiated, as the therapeutic effect depends on fine particle dose. Issues concerning standardization pMDIs in regard to uniformity of fine particle dose were discussed. Conclusions. The expediency of standardization and quality control of pMDIs in regard to such attributes as the average dose mass, which characterizes the volume of the metering chamber of the valve as well as the uniformity of the dose mass and the uniformity of fine particle dose, which assure the therapeutic effect of each dose of the product was substantiated


Author(s):  
Lei Zhang ◽  
Michael Daukoru ◽  
Sarah Torkamani ◽  
Shuxiao Wang ◽  
Jiming Hao ◽  
...  

1993 ◽  
Vol 27 (10) ◽  
pp. 19-34 ◽  
Author(s):  
R. I. Mackie ◽  
R. Bai

The paper examines the importance of size distribution of the influent suspension on the performance of deep bed filters and its significance with regard to modelling. Experiments were carried out under a variety of conditions using suspensions which were identical in every respect apart from their size distribution. The results indicate that the presence of coarse particles does increase the removal of fine particles. Deposition of fine particles leads to a greater headloss than deposition of large particles. Changes in size distribution with time and depth play an important role in determining the behaviour of a filter, and models of both removal and headloss development must take account of this.


Processes ◽  
2018 ◽  
Vol 6 (10) ◽  
pp. 201 ◽  
Author(s):  
Zizhao Zhang ◽  
Wanghua Sui ◽  
Kaikai Wang ◽  
Guobin Tang ◽  
Xiaoping Li

The distribution of reclaimed soil particle size under seepage conditions after the management period will directly determine the success or failure of reclamation work. The geotechnical experimental method was used in this paper to study the changes in the granulometric composition of soil. The results show that the granulometric composition of the reclaimed soil varied obviously at different depths. The granulometric composition of the soil at a depth of 10 cm was not much different from undisturbed reclaimed soil (URS). At a depth of 30 cm, as the sharp decrease of the content of fine particles resulted in coarser reclaimed soil, the soil became more uniform, with an increase in porosity and water content. At a depth of 50 cm, the fine particle content was generally slightly lower than that of URS. At a depth of 70 cm, the fine particle content of the soil greatly exceeded that of the URS, with the finest soil particles and lowest porosity. The main reason for the above-mentioned changes of granulometric composition in the reclaimed soil was the seepage in soil caused by irrigation during the management period. The research results can provide a reference for management after land reclamation at non-metallic mines in Xinjiang, China.


Author(s):  
Lixin Zhao ◽  
Minghu Jiang

Basic separating principle of hydrocyclones and the cyclic experimental research facilities are introduced. The difficulty of separating fine particle is described. Based on a solid-liquid hydrocyclone used for separating fine particles, effect of cyclic flow condition on hydrocyclone’s performance is studied. Effects of cyclic period ratio, cyclic flowrate amplitude ratio, Reynolds number, gas liquid ratio, and the cyclical signal type on the hydrocyclone’s fine particle separation performance, especially on relative overflow purifying rate were studied in detail. The results show that the separation efficiency of the hydrocyclone operated under cyclic flow condition can be higher than that in steady condition, when the cyclic period ratio is about 0.68 and the cyclic flowrate amplitude ratio is about 2%. Rectangular wave seems to be the best cyclic signal for enhancing the hydrocyclone’s separation efficiency. The cyclical change of flowrate leads to the increasing of hydrocyclone’s energy consumption to some extent, while the increasing amount is very less, which is no more than 3% in general.


2001 ◽  
Vol 123 (2) ◽  
pp. 271-280 ◽  
Author(s):  
B. K. Gandhi ◽  
S. N. Singh ◽  
V. Seshadri

The performance of two centrifugal slurry pumps has been reported for three solid materials having different particle size distribution (PSD) in terms of head, capacity, and power characteristics. The results have shown that the values of head and efficiency ratios are not only dependent on solid concentration but are also affected by PSD of the solids and properties of the slurry. The addition of fine particles in the slurry of coarser material leads to reduction in the additional losses that occur in the pumps due to the presence of solids. It is also observed that with the increase in the pump size, the additional losses due to presence of solids reduce.


2001 ◽  
Vol 40 (Part 1, No. 5A) ◽  
pp. 3433-3434
Author(s):  
Nobuki Kawashima ◽  
Kazuya Takeda ◽  
Takeharu Etoh ◽  
Kousei Takehara ◽  
Haruya Kubo ◽  
...  

2008 ◽  
Vol 587-588 ◽  
pp. 133-137 ◽  
Author(s):  
Abílio P. Silva ◽  
Ana M. Segadães ◽  
Tessaleno C. Devezas

The success of a refractory castable is largely due to the quality of its properties and ease of application. Self-flow refractory castables (SFRC), with high flowability index (>130%), can be easily accommodated in a mould without the application of external energy, being ideal for the manufacture of monolithic linings. SFRC castables without cement require a matrix of very fine particles, which guarantees improved rheological behaviour and performs the role of the binder in the absence of the refractory cement. The presence of the aggregate (coarse particles) hinders the flowability index, but improves the castable mechanical strength and reduces firing shrinkage, and also contributes to the reduction of the castable costs. The control of the maximum paste thickness (MPT) allows the reduction of the coarse particles interference, minimizing the number of contact points among the grains and avoiding the formation of an aggregate skeleton that impairs the flowability of the mixture. In the present work, 100% alumina SFRCs without cement were produced with a fixed matrix of fine particles, whose particle size distribution was optimized using statistical techniques (mixtures design and triangular response surfaces). Different aggregate particle size distributions were used, with several MPT values, with the objective of evaluating which was the mean distance that maximized the flowability index, simultaneously ensuring good mechanical strength for the refractory castable. Ensuring a minimum surface area of 2.22m2/g, the mixtures reach the self-flow turning point with a minimum water content and the maximum flowability is obtained for an aggregate particle size distribution modulus of q=0.22, and consequently an optimized MPT value. SFRC with high mechanical strength (>60MPa) were obtained.


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