scholarly journals Innovative Reuse of Electric Arc Furnace Slag as Filler for Different Polymer Matrixes

Minerals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 832
Author(s):  
Anna Gobetti ◽  
Giovanna Cornacchia ◽  
Giorgio Ramorino

The European steel industry produces about 70 million tons/year of steel by the electric arc furnace (EAF). The slag consists of about 15% by weight of the produced steel, thus from the perspective of the circular economy, it has a high potential as a co-product. This research aims to assess an innovative reuse of EAF slag as filler in different polymer matrixes: thermoplastic (polypropylene), thermosetting (epoxy resin), elastomeric (nitrile butadiene rubber), and recycled end of life rubber tire. A comparison between neat polymer and polymer filled with a certain amount of EAF slag has been carried out by tensile (or flexural), compression, and hardness tests. Experimental results show that slag as a filler increases the composites’ hardness and elastic modulus at the expense of toughness. For a safe reuse of the slag, the leaching of hazardous elements must comply with current legislation. It was found that, although the used EAF slag releases small amounts of Cr, Mo, and V, incorporating it into a polymer matrix reduces the leaching. The EAF slag particles distribution has been observed by scanning electron microscopy (SEM) images. The obtained results show good technical feasibility of this innovative slag application so that it could pave the way to a new industrial symbiosis between dissimilar sectors, bringing economic and environmental benefits.

2016 ◽  
Vol 847 ◽  
pp. 537-543
Author(s):  
Flora Faleschini ◽  
Mariano Angelo Zanini ◽  
Katya Brunelli ◽  
Carlo Pellegrino

In this paper the use of Electric Arc Furnace slag (EAF slag) for the production of High-Performances Concrete (HPC) is explored, as a fully replacement of the natural gravel. Several mixtures were produced, varying the water/cement ratio, the cement and the admixture content, with the aim of reaching a strength class between C50/60 and C60/75, and an S4 consistency class, as defined in EN 206-1. Mechanical properties of EAF concretes were compared with reference conglomerates; a complementary microstructural analysis was performed, with SEM observation after concrete specimens' failure. Results indicate that the use of EAF slag in concrete allows reaching higher compressive strength than with coarse natural aggregates. Lastly, the environmental benefits obtained through the use of recycled aggregates are shown, by means of the application of a Life Cycle Assessment (LCA) tool properly developed for this scope.


Minerals ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 47
Author(s):  
Kathy Bru ◽  
Alain Seron ◽  
Agnieszka Morillon ◽  
David Algermissen ◽  
Catherine Lerouge ◽  
...  

This study investigates the potential to recover iron and chromium from a chromium-bearing carbon steel Electric Arc Furnace (EAF) slag. This slag contains indeed about 30 wt.% Fe and 2.5 wt.% Cr. However, the minerals are intergrown at small scale (<100 µm) and iron and chromium are mostly contained in spinel phases which makes the separation challenging. Several methods including Mössbauer spectroscopy, X-ray Diffraction, Scanning Electron Microscopy (SEM) and electron microprobe analysis were used in order to fully characterize the products obtained after a low-intensity magnetic separation of this carbon steel EAF slag, with the objective to define a pre-treatment process allowing the recovery of iron-rich particles and of a chromium-upgraded fraction. The results show that even if the magnetic separation seems to be not efficient in a first approach for producing an iron-rich/chromium-poor fraction, this fraction can be obtained by adding an attrition step which means that some separation mechanisms still occurred during the magnetic separation. However, it was not possible to produce a chromium-rich fraction. The main bottleneck for reaching a good separation is most probably the very fine liberation size of the iron and chromium bearing minerals.


2007 ◽  
Vol 537-538 ◽  
pp. 671-678
Author(s):  
Róbert Márkus ◽  
Oszkár Grega

The metallurgical slag is a normal building material in Europe but not in Hungary. I prove by my own researches that the electric arc furnace slag isn’t harmful to the nature especially the ground water and their physical aspects are similar to the natural rocks. It means that we can use slag to replace them to save our environment and to clear away the old slag dumps.


2017 ◽  
Vol 2 (2) ◽  
pp. 65
Author(s):  
Mikheenkov M. A. ◽  
Sheshukov O. Yu. ◽  
Lobanov D. A.

There are two main kinds of slag in modern steelmaking industry: the electric arc furnace slag (the EAF slag) which is produced in the manufacture of crude steel by the electric arc furnace process and the ladle furnace basic slag (the LF slag) which is produced at the final stages of steelmaking, when the steel is desulfurized in the transport ladle, during what is generally known as the secondary metallurgy process.


RSC Advances ◽  
2016 ◽  
Vol 6 (10) ◽  
pp. 8358-8366 ◽  
Author(s):  
Yang Li ◽  
Tiehong Peng ◽  
Wenkuan Man ◽  
Liangchen Ju ◽  
Feng Zheng ◽  
...  

NaA and sodalite zeolites were synthesized from Ti-bearing EAF slag and the removal capacity of prepared zeolite for Cu2+ can reach 1.346 mmol g−1 for 180 min.


2022 ◽  
Vol 316 ◽  
pp. 125553
Author(s):  
Aratz Garcia-Llona ◽  
Vanesa Ortega-Lopez ◽  
Ignacio Piñero ◽  
Amaia Santamaría ◽  
Miquel Aguirre

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