scholarly journals The Effect of Hydrodynamic Conditions on the Selective Flotation of Fully Liberated Low Grade Copper-Nickel Ore

Minerals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 328
Author(s):  
Haresh Kumar ◽  
Kirsi Luolavirta ◽  
Saad Ullah Akram ◽  
Hassan Mehmood ◽  
Saija Luukkanen

Low grade sulfide ores are difficult to process due to their composite mineralogy and their fine grained dissemination with gangue minerals. Therefore, fine grinding of such ores becomes essential to liberate valuable minerals. In this research, selective flotation was carried out using two pitched blade turbine impellers with diameters of 6 cm and 7 cm to float copper and nickel. The main focus of this research was to generate optimum hydrodynamic conditions that can effectively separate nickel and copper from gangue minerals. In addition, we investigated the effects of superficial gas velocity, impeller speed, bubble size distribution, and bubble surface area flux on the flotation recovery and rate constant. The results demonstrated that a 7 cm impeller comparatively produced optimum hydrodynamic conditions that improved Cu-Ni recovery and the rate constant. The maximum copper and nickel recoveries in the 7 cm impeller tests were observed at 93.1% and 72.5%, respectively. However, a significant decrease in the flotation rate of nickel was observed, due to entrainment of nickel in copper concentrate and the slime coating of gangue minerals on the nickel particle surfaces.

2019 ◽  
Vol 53 (1) ◽  
Author(s):  
Martín Reyes ◽  
Francisco Patiño ◽  
Francisco J. Tavera ◽  
Ramiro Escudero ◽  
Isauro Rivera ◽  
...  

The recovery of copper in aqueous media by ion flotation in a laboratory flotation cell was carried out. Hydrodynamics and gas dispersion parameters were obtained. The results show that the increase of potassium amyl xanthate concentration above the stoichiometric amount considerably affects the efficiency of the separation of copper. In a stage of flotation with recirculation, recoveries of 58% and 66 % were obtained with the flat and the cylindrical spargers respectively. The dispersion parameters and bubble surface area flux (Sb) show a good relation with the apparent flotation rate constant (k), even when the superficial gas velocity is 0.8 cm/s, where we can find the appropriate hydrodynamic conditions to carry out the ion flotation. The system subsequently changes from a homogeneous bubble flux to a turbulent flux. Gas dispersion results show that superficial gas velocity, superficial liquid velocity, dispersion system geometry and the simulated malfunction of spargers considerably affect the recovery of copper in a multi stage system of five flotation cells. The best recoveries were obtained at low superficial gas velocities, achieving efficiencies of 94%, 90% and 95 % with the flat, cylindrical and battery of four spargers respectively.


Author(s):  
Gejing Li ◽  
D. R. Peacor ◽  
D. S. Coombs ◽  
Y. Kawachi

Recent advances in transmission electron microscopy (TEM) and analytical electron microscopy (AEM) have led to many new insights into the structural and chemical characteristics of very finegrained, optically homogeneous mineral aggregates in sedimentary and very low-grade metamorphic rocks. Chemical compositions obtained by electron microprobe analysis (EMPA) on such materials have been shown by TEM/AEM to result from beam overlap on contaminant phases on a scale below resolution of EMPA, which in turn can lead to errors in interpretation and determination of formation conditions. Here we present an in-depth analysis of the relation between AEM and EMPA data, which leads also to the definition of new mineral phases, and demonstrate the resolution power of AEM relative to EMPA in investigations of very fine-grained mineral aggregates in sedimentary and very low-grade metamorphic rocks.Celadonite, having end-member composition KMgFe3+Si4O10(OH)2, and with minor substitution of Fe2+ for Mg and Al for Fe3+ on octahedral sites, is a fine-grained mica widespread in volcanic rocks and volcaniclastic sediments which have undergone low-temperature alteration in the oceanic crust and in burial metamorphic sequences.


Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4329
Author(s):  
Radek Šulc ◽  
Jan Dymák

The gas–liquid hydrodynamics and mass transfer were studied in a concentric tube internal jet-loop airlift reactor with a conical bottom. Comparing with a standard design, the gas separator was equipped with an adjustable deflector placed above the riser. The effect of riser superficial gas velocity uSGR on the total gas holdup εGT, homogenization time tH, and overall volumetric liquid-phase mass transfer coefficient kLa was investigated in a laboratory bioreactor, of 300 mm in inner diameter, in a two-phase air–water system and three-phase air–water–PVC–particle system with the volumetric solid fraction of 1% for various deflector clearances. The airlift was operated in the range of riser superficial gas velocity from 0.011 to 0.045 m/s. For the gas–liquid system, when reducing the deflector clearance, the total gas holdup decreased, the homogenization time increased twice compared to the highest deflector clearance tested, and the overall volumetric mass transfer coefficient slightly increased by 10–17%. The presence of a solid phase shortened the homogenization time, especially for lower uSGR and deflector clearance, and reduced the mass transfer coefficient by 15–35%. Compared to the gas–liquid system, the noticeable effect of deflector clearance was found for the kLa coefficient, which was found approx. 20–29% higher for the lowest tested deflector clearance.


2017 ◽  
Vol 2017 ◽  
pp. 1-7 ◽  
Author(s):  
Shaobai Li ◽  
Siyuan Huang ◽  
Jungeng Fan

In this study, the gas holdup of bubble swarms in shear-thinning fluids was experimentally studied at superficial gas velocities ranging from 0.001 to 0.02 m·s−1. Carboxylmethyl cellulose (CMC) solutions of 0.2 wt%, 0.6 wt%, and 1.0 wt% with sodium dodecyl sulfate (SDS) as the surfactant were used as the power-law (liquid phase), and nitrogen was used as the gas phase. Effects of SDS concentration, rheological behavior, and physical properties of the liquid phase and superficial gas velocity on gas holdup were investigated. Results indicated that gas holdup increases with increasing superficial gas velocity and decreasing CMC concentration. Moreover, the addition of SDS in CMC solutions increased gas holdup, and the degree increased with the surfactant concentration. An empirical correlation was proposed for evaluating gas holdup as a function of liquid surface tension, density, effective viscosity, rheological property, superficial gas velocity, and geometric characteristics of bubble columns using the experimental data obtained for the different superficial gas velocities and CMC solution concentrations with different surfactant solutions. These proposed correlations reasonably fitted the experimental data obtained for gas holdup in this system.


Author(s):  
Feihong Guo ◽  
Zhaoping Zhong

AbstractBased on the improved computational fluid dynamics and discrete element method (CFD-DEM), heat transfer and two-component flow of biomass and quartz sand have been studied from experiments and numerical simulation in this paper. During experiments, the particle temperature and moving images are respectively recorded by infrared thermal imager and high speed camera. With the increase of the velocity, the mixing index (MI) and the cooling rate of the particles are rising. Due to larger heat capacity and mass, the temperature of biomass drops slower than that of quartz sand. Fictitious element method is employed to solve the incompatibility of the traditional CFD-DEM where the cylindrical biomass are considered as an aggregation of numerous fictitious sphere particles arranged in certain sequence. By the comparison of data collected by infrared thermal imager and the simulated results, it can be concluded that experimental data is basically agreement with numerical simulation results. Directly affected by inflow air (25℃), the average temperature of particles in the bed height area (h>30 mm) is about 3 degrees lower than that of the other heights. When the superficial gas velocity is larger, the fluidization is good, and the gas temperature distribution is more uniform in the whole area. On the contrary, bubbles are not easy to produce and the fluidization is restricted at lower superficial gas velocity. Gas-solid heat transfer mainly exists under the bed height of 10 mm, and decreases rapidly on fluidized bed height. The mixing index (MI) is employed to quantitatively discuss the mixing effectiveness, which first rises accelerate, then rising speed decreases, finally tends to a upper limit.


2005 ◽  
Vol 70 (11) ◽  
pp. 1363-1371 ◽  
Author(s):  
Ljubisa Nikolic ◽  
Vesna Nikolic ◽  
Vlada Veljkovic ◽  
Dejan Skala

The influence of the geometry of a reciprocating plate column (diameter), superficial gas velocity, vibration intensity and content of the solid phase in the column on the gas hold-up in a three phase column (G-L-S) were investigated in this study. For comparison, the gas hold-up was also analyzed in a gas-liquid system (G-L) in the same type of column. Good agreement between the experimentally determined values of the gas hold-up and those calculated on the basis of the derived correlation for the G-L and G-L-S system was obtained.


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