scholarly journals Sulfuric Acid Leaching of Altered Ilmenite Using Thermal, Mechanical and Chemical Activation

Minerals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 538
Author(s):  
Anastasiia V. Dubenko ◽  
Mykola V. Nikolenko ◽  
Andrii Kostyniuk ◽  
Blaž Likozar

The kinetics of the sulfuric acid leaching of altered ilmenite, mechanisms, and process intensification methods were studied. The effect of changing the chemical composition during grinding was determined. The content of ilmenite and pseudorutile decreased from 5.3% to 3.1% and from 90.2% to 63.1%, respectively. Rutile increased from 4.5% to 28.7%, while a pseudobrookite new phase appeared in the amount of 5.1% after 2 h of grinding. It was found that the modification of raw material by sulfuric acid led to the increase of the decomposition rate, and at the same time, decreased when the ore was utilized due to an increase of insoluble TiO2 content. Isothermal conditions were evaluated with H2SO4 concentration varying from 50 to 96%. The data obtained were described with the approximation of the contracting sphere model. It was shown for the first time that H2SO4 > 85 wt% causes a sharp constant decrease of titanium. Correlating these phenomena allows for the consideration of H2SO4·H2O as reagents, rather than H2SO4 molecules. It was experimentally proven that at a temperature above 190 °C, the Ti leaching degree dropped, which is explained by the formation of polymerized TiOSO4. Finally, it was shown that adding NaF reduced the activation energy to 45 kJ/mol.

2013 ◽  
Vol 789 ◽  
pp. 522-530 ◽  
Author(s):  
Latifa Hanum Lalasari ◽  
Rudi Subagja ◽  
Akhmad Herman Yuwono ◽  
Florentinus Firdiyono ◽  
Sri Harjanto ◽  
...  

lmenite (FeO.TiO2) ore from Bangka island-Indonesia is a potential raw material for synthesizing titanium dioxide (TiO2), which can be used further as pigmen and photocatalyst. The fabrication of TiO2 particles from ilmenite can be carried out through the solvent extraction using sulfuric acid route. Therefore, the solubility of the ilmenite ore in sulfuric acid environment is one of the key factors to obtain the desired TiO2 particles. The current research is aimed at comparing the solubility of pristine Bangka ilmenite ore with that of precedingly decomposed by sodium hidroxide (NaOH) in pressurized and atmospheric reflux reactors. The dissolution of both precursors was carried out in those reactors under various temperatures of 75, 100, 125, 150 and 175°C. The results showed that the optimum dilution was achieved at 150°C. The obtained recovery of ilmenite was 88.8 % for the pressurized reactor and 75.5% for the atmospheric reflux reactor. The solubility of titanium (Ti) element increased steadily to reach a recovery of 68% at 150°C and decreased significantly afterwards. It was also found that the increase of iron (Fe) element solubility was proportional to the increase of processing temperatures.


2013 ◽  
Vol 634-638 ◽  
pp. 3412-3415
Author(s):  
Dan Liu ◽  
Shu Ming Wen ◽  
Yong Jun Xian ◽  
Jiu Shuai Deng

A technology route of “Reverse flotation of acid-consuming gangue minerals–Acid leaching for copper–Extracting–Electrodepositing” is proposed for recovery copper from tailings with high content of calcium oxide and high content of combined copper oxide. The effect of the main factors involving regulator dosage, collector type and dosage was investigated. On this regard, a open-circuit flotation test scheme was proceeded, by which a concentrate was obtained with 3.84% of CaO grade, 71.57% of CaO recovery, 0.82% of Cu grade and 79.76% of Cu recovery. This concentrate can be directly used for the production of sulfuric acid leaching and preparation of electrolytic copper. This technology can be used to fully utilize Cu from tailings, which will help to extend raw material sourcing for Chinese Cu industry.


2011 ◽  
Vol 361-363 ◽  
pp. 628-631 ◽  
Author(s):  
Cheng Jun Liu ◽  
Jie Qi ◽  
Mao Fa Jiang

Utilizing Pakistan chromite as raw material, the rapid leaching of chromium and iron could be realized by the sulfuric acid leaching process on the condition of atmospheric pressure and the addition of oxidant A. And the leaching rate of chromium and iron would be 98.5% and 71.9%, respectively. The sulfuric acid leaching processes with different temperature were systematically studied by chemical analysis and phase analysis. The results showed that, with the increase of reaction temperature, the leaching rate of chromium would increase gradually, but the leaching rate of iron increased at first and then decreases and reached its maximum at 140°C. When the temperature > 160°C, the phases of the leaching residue were magnesium iron silicate and a few of silica, no chromohercynite, chrompicotite and magnesioferrite existed in the chromite. The leaching solution of sulfuric acid leaching process could be used for preparing the basic chrome sulfate, and there is no Cr6+ in the leaching residue and solution. The results would provide theoretical guidance for solving environmental pollution problem of Cr6+ in traditional chromate production process.


Processes ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 1922
Author(s):  
Anastasiia V. Dubenko ◽  
Mykola V. Nikolenko ◽  
Oleksandr O. Pasenko ◽  
Andrii Kostyniuk ◽  
Blaž Likozar

A new method of altered ilmenite processing has been studied. In this method, sulfuric acid is used as the reaction medium of the process, and fluoride ions are activators of the dissolving process of the rutile part of the ore raw material. The regression model of the sulfate–fluoride leaching process was developed and analyzed by using the response surface method of 23 matrix. The obtained model is adequate and well describes the studied process. The influence of Ti:F molar ratio, temperature, and sulfuric acid concentration on the leaching process are investigated in this work in order to optimize the studied process. It is experimentally proved that leaching at temperatures above 100 °C, at a molar ratio of Ti:F of more than 1:2, and the use of solutions of sulfuric acid with concentrations of more than 85 wt.% is not optimal because the extraction degree of titanium is reduced. The intensification of the process of sulfuric acid leaching by dividing the main stage of chemical dissolution of ilmenite into two stages was proposed. This method allows to leach up to 95.9% of titanium, which is 1.6–1.9 times higher in comparison with the classical technology of leaching altered ilmenite.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1320
Author(s):  
Viet-NhanHoa Nguyen ◽  
Si-Jeong Song ◽  
Man-Seung Lee

Palladium (Pd) electroplating is widely practiced in the manufacture of advanced electronic devices. The Pd(II) present in spent electroplating solutions is treated by cementation with zinc (Zn) metal powder. In order to recover pure Pd from the cemented Pd, a process that consisted of leaching followed by solvent extraction was investigated. For this purpose, solvent extraction experiments using synthesized ionic liquids (ILs) with organic and inorganic anions were performed to find separation conditions at which selective extraction of Pd(II) over Zn(II) from synthetic H2SO4 leaching solutions is possible. The concentration of sulfuric acid was varied from 0.5 to 9 M. The complete separation of Pd(II) over Zn(II) by ILs such as ALi–CY301 (N-methyl-N,N,N-trioctylammonium bis(2,4,4-trimethylpentyl) dithiophosphinic), ALi–SCN (N-methyl-N,N,N-trioctylammonium thiocyanate), ALi–I (N-methyl-N,N,N-trioctylammonium iodide) and ALi–Br (N-methyl-N,N,N-trioctylammonium bromide) depends on H2SO4 concentration, while ALi–LIX63 (N-methyl-N,N,N-trioctylammonium 5,8-diethyl-7-hydroxydodecane-6-oxime) and ALi–LIX84 (N-methyl-N,N,N-trioctylammonium 2-hydroxy-5-nonylacetophenone oxime) can completely separate Pd(II) irrespective of H2SO4 concentration. Additionally, the mixture of HCl and thiourea, aqua regia solution, NH3 solution and the mixture of NH4Cl and NH3 are powerful stripping agents for Pd(II) from the loaded ALi–LIX63/ALi–LIX84, ALi–CY301, ALi–Br/ALi–I and ALi–SCN, respectively. However, application of the separation conditions to the real 5 M sulfuric acid leaching solutions of cemented Pd indicated that it was difficult to separate the two ions by extraction with ALi–LIX63 and ALi–LIX84. Use of NaClO as an oxidizing agent during the sulfuric acid leaching of real cemented Pd resulted in an enhancement of Zn(II) extraction by ALi–LIX63 and ALi–LIX84. Therefore, removal of chloride ions from the sulfuric acid leaching solutions is necessary to apply the separation conditions obtained from synthetic sulfuric acid leaching solutions.


2015 ◽  
Vol 22 (3) ◽  
pp. 233-240 ◽  
Author(s):  
Qing Zhao ◽  
Cheng-jun Liu ◽  
Pei-yang Shi ◽  
Bo Zhang ◽  
Mao-fa Jiang ◽  
...  

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