scholarly journals The High Temperature Co-Processing of Nickel Sulfide and Nickel Laterite Sources

Minerals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 351 ◽  
Author(s):  
Robbie G. McDonald ◽  
Jian Li

The pressure oxidation of low-grade nickel sulfide concentrate with high iron sulfides content generates significant amounts of sulfuric acid that must be neutralized. This acid can be utilized to leach metal values from ores such as nickel laterites. The present study demonstrates the use of a low-grade nickel concentrate generated from Poseidon Nickel Mt Windarra ore to enable additional nickel and cobalt extraction from a Bulong Nickel Operation nickel laterite blend. The co-processing of these materials at 250 °C, with oxygen overpressure, using total pulp densities of 30% or 40% w/w, and a range of nickel concentrate to nickel laterite mass ratios between 0.30–0.53, yielded base metal extractions of 95% or greater. The final free acid range was between 21.5–58.5 g/L, which indicates that enough in situ sulfuric acid was generated during co-processing. The acid was shown from mineralogical analysis to be efficiently utilized to dissolve the laterite ore, which indicates that the primary iron hydrolysis product was hematite, while the aluminum-rich sodium alunite/jarosite phase that formed hosts approximately 5% of the hydrolyzed iron.

Minerals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 249 ◽  
Author(s):  
Robbie G. McDonald ◽  
Jian Li ◽  
Peter J. Austin

High temperature pressure oxidation of a low-grade nickel concentrate was examined to demonstrate the potential benefits and shortcomings of this approach. The high iron sulfide content ensured that acid generation was much greater than for higher grade concentrates. This results in the formation of basic iron sulfate phases and a significant amount of sulfuric acid. Kinetic sampling during pressure oxidation tests also demonstrated the transformation of sulfide minerals, including the oxidative transformations of pentlandite to violarite and then to vaesite, the latter phase not previously noted in studies of this kind. Finally, addition of a divalent metal sulfate buffer, here magnesium sulfate, mitigates the formation of basic iron sulfates but with greater generation of sulfuric acid in the leach liquor. Under the conditions employed in this study, this acid could be employed to leach other nickel-containing materials such as nickel laterites.


2021 ◽  
Vol 43 (1) ◽  
pp. 9
Author(s):  
Widi Astuti ◽  
Fika Rofiek Mufakhir ◽  
Fajar Nurjaman ◽  
Slamet Sumardi ◽  
Ulin Herlina ◽  
...  

AbstrakKebutuhan ekstraksi nikel dari bijih nikel laterit khususnya jenis bijih limonit dengan kadar nikel yang rendah sangat diperlukan karena kebutuhan nikel yang terus meningkat dengan adanya pengembangan kendaraan bermotor listrik berbasis baterai. Jenis dan karakteristik bijih laterit yang berbeda akan memberikan pengaruh pada hasil ekstraksi nikel. Pada penelitian ini dilakukan ekstraksi nikel dari bijih laterit jenis limonit yang berasal dari Pulau Halmahera (LH)) dan Pulau Sulawesi (LS) menggunakan pelindian atmosferik. Asam sulfat digunakan sebagai agen pelindian. Penelitian dilakukan untuk mengetahui pengaruh karakteristik bijih limonit (LH dan LS) pada berbagai variabel pelindian yaitu suhu (30oC, 50oC dan 80oC), konsentrasi asam sulfat (0,5M; 1M; dan 2M), waktu pelindian (15, 30, 60, 120, dan 240 menit), serta rasio bijih terhadap reagen pelindian (5, 10, dan 20% w/v) terhadap ekstraksi nikel dari bijih limonit. Hasil penelitian menunjukkan bahwa karakteristik bijih laterit sangat berpengaruh pada hasil pelindian dan persen rekoveri nikel. Nikel dari bijih LH yaitu jenis limonit dari Pulau Halmahera dapat diekstrak secara maksimal (100%) pada konsentrasi asam sulfat 0,5M, suhu 80oC, rasio bijih/larutan asam sulfat 10%, dan waktu pelindian 2 jam. Sedangkan persen ekstraksi nikel dari bijih LS yang terbesar adalah 95% yang diperoleh pada konsentrasi asam sulfat 2M, suhu 80oC, rasio bijih/larutan asam sulfat 5%, dan waktu pelindian 4 jam. AbstractNickel extraction from nickel laterite ores particularly low-grade limonite ore is needed along with the increase of nickel consumption on the development of battery electric vehicle. Types and characteristics of nickel laterite ores affect greatly on the nickel extraction from these ores. This research conducted the extraction of nickel from limonite ore from different areas i.e. Halmahera Island (LH) and Sulawesi Island (LS) using atmosferic leaching. Sulfuric acid (1M) was used as leaching reagent. Leaching processes were carried out for investigating the effects of limonite ore characteristics (LH and LS), leaching temperatures (30oC, 50oC dan 80oC), concentration of sulfuric acid (0.5M; 1M; 2M), leaching time (15, 30, 60, 120, and 240 minutes), and ratio of ore amount to volume of leaching reagent on the nickel extraction from limonite ores. Experimental results showed that ore characteristic affected greatly on the leaching result and nickel leaching recovery. Nickel from LH ore could be extracted maximum (100%) using sulfuric acid 0.5M, temperature of 80oC, and leaching time 120 minutes (2 hours). Whereas, the highest nickel extraction percentage from LS ore is 95% using sulfuric acid 2M, temperature of 80oC, and leaching time 240 minutes (4 hours).


2020 ◽  
Vol 989 ◽  
pp. 559-563
Author(s):  
Ashimkhan T. Kanayev ◽  
Khussain Valiyev ◽  
Aleksandr Bulaev

The goal of the present work was to perform bioleaching of uranium from low grade ore from Vostok deposit (Republic of Kazakhstan), which was previously subjected to long-term acid leaching. The ore initially contained from 0.15 to 0.20% of uranium in the form of uraninite, but ore samples used in the study contained about 0.05% of uranium, as it was exhausted during acid leaching, and uranium was partially leached. Representative samples of ore were processed in 1 m columns, leach solutions containing 5, 10, 20 g/L of sulfuric acid and bacterial cells (about 104) were percolated through the ore. Leaching was performed at ambient temperature for 70 days. In one of the percolators, the leaching was performed with leaching solution containing 10 g/L of H2SO4, cells of A. ferrooxidans, and 0.5 g/L of formaldehyde. Leaching with the solution containing 5, 10, and 20 g/L of sulfuric acid made it possible to extract 50, 53, and 58% of uranium. Addition of formaldehyde in leach solution led to the decrease in uranium extraction extent down to 37%. Thus, the results of the present work demonstrated that uranium ore exhausted during long-term acid leaching may be successfully subjected to bioleaching, that allows extracting residual quantities of uranium. Leaching rate of uranium from exhausted ore depended on both sulfuric acid concentration and microbial activity of bacteria isolated from acid mine drainage, formed on uranium deposit. In the same time, acid mine drainage may be used as a source of inoculate, to start bioleaching process.


2020 ◽  
Vol 23 (4) ◽  
pp. 205-215
Author(s):  
Ramon Christian P. Eusebio ◽  
Bernard Jomari B. Razote ◽  
Hannah Jelsy T. Del Pilar ◽  
Richard D. Alorro ◽  
Arnel B. Beltran ◽  
...  

2020 ◽  
Vol 299 ◽  
pp. 1104-1108
Author(s):  
Ashimkhan T. Kanayev ◽  
Khussain Valiyev ◽  
Aleksandr Bulaev

The effect of different oxidants on extraction of uranium from low grade ore was studied. Leaching was performed using sulfuric acid solutions at a concentration of 10 to 30%. Ferric sulfate Fe2(SO4)3, ammonium persulphate (NH4)2S2O8, and potassium permanganate KMnO4 at different concentrations were used as oxidants in different variants of the experiment. In addition, solutions collected at Vostok deposit containing 6.86 g/L Fe3+ and 106 cells/mL of the bacteria Acidithiobacillusferrooxidans were used for leaching. The rate of uranium extraction with sulfuric acid solutions without oxidants was low and did not exceed 19.4%. Addition of oxidants made it possible to increase rate of uranium extraction. In the presence of ferric sulfate, ammonium persulphate, and potassium permanganate rates of uranium extraction were up to 68, 95.2, and 69.6%, respectively. The rate of uranium leaching in the experiments with the AMD sample was high and reached about 95%. Therefore, it can be concluded that using not only oxidizing agents, but AMD, which are formed during the natural oxidation of sulfide minerals contained in the ore of the deposit, can significantly increase the rate of uranium recovery.


Processes ◽  
2019 ◽  
Vol 7 (6) ◽  
pp. 376 ◽  
Author(s):  
Qian Zhang ◽  
Qicheng Feng ◽  
Shuming Wen ◽  
Chuanfa Cui ◽  
Junbo Liu

In this work, oxidizing roasting was combined with leaching to separate copper, lead, and zinc from a concentrate obtained by bulk flotation of a low-grade ore sourced from the Jiama mining area of Tibet. The flotation concentrate contained 7.79% Cu, 22.00% Pb, 4.81% Zn, 8.24% S, and 12.15% CaO; copper sulfide accounted for 76.97% of the copper, lead sulfide for 25.55% of the lead, and zinc sulfide for 67.66% of the zinc. After oxidizing roasting of the flotation concentrate, the S content in the roasting slag decreased to 0.22%, indicating that most sulfide in the concentrate was transformed to oxide, which was beneficial to leaching. The calcine was subjected to sulfuric acid leaching for separation of copper, lead, and zinc; i.e., copper and zinc were leached, and lead was retained in the residue. The optimum parameters of the leaching process were: a leaching temperature of 55 °C; sulfuric acid added at 828 kg/t calcine; a liquid:solid ratio of 3:1; and a leaching time of 1.5 h. Under these conditions, the extents of leaching of copper and zinc were 87.43% and 64.38%, respectively. Copper and zinc in the leaching solution could be further separated by electrowinning. The effects of leaching parameters on the extents of leaching of copper and zinc were further revealed by X-ray diffraction and scanning electron microscopy analysis.


2009 ◽  
Vol 98 (1-2) ◽  
pp. 66-72 ◽  
Author(s):  
M. Maley ◽  
W. van Bronswijk ◽  
H.R. Watling

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