scholarly journals A Review on Additive Manufacturing of Micromixing Devices

Micromachines ◽  
2021 ◽  
Vol 13 (1) ◽  
pp. 73
Author(s):  
Marina Garcia-Cardosa ◽  
Francisco-Javier Granados-Ortiz ◽  
Joaquín Ortega-Casanova

In recent years, additive manufacturing has gained importance in a wide range of research applications such as medicine, biotechnology, engineering, etc. It has become one of the most innovative and high-performance manufacturing technologies of the moment. This review aims to show and discuss the characteristics of different existing additive manufacturing technologies for the construction of micromixers, which are devices used to mix two or more fluids at microscale. The present manuscript discusses all the choices to be made throughout the printing life cycle of a micromixer in order to achieve a high-quality microdevice. Resolution, precision, materials, and price, amongst other relevant characteristics, are discussed and reviewed in detail for each printing technology. Key information, suggestions, and future prospects are provided for manufacturing of micromixing machines based on the results from this review.

Machines ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 84
Author(s):  
Marcin Ziółkowski ◽  
Tomasz Dyl

3D printing conquers new branches of production due to becoming a more reliable and professional method of manufacturing. The benefits of additive manufacturing such as part optimization, weight reduction, and ease of prototyping were factors accelerating the popularity of 3D printing. Additive manufacturing has found its niches, inter alia, in automotive, aerospace and dentistry. Although further research in those branches is still required, in some specific applications, additive manufacturing (AM) can be beneficial. It has been proven that additively manufactured parts have the potential to out perform the conventionally manufactured parts due to their mechanical properties; however, they must be designed for specific 3D printing technology, taking into account its limitations. The maritime industry has a long-standing tradition and is based on old, reliable techniques; therefore it implements new solutions very carefully. Besides, shipbuilding has to face very high classification requirements that force the use of technologies that guarantee repeatability and high quality. This paper provides information about current R&D works in the field of implementing AM in shipbuilding, possible benefits, opportunities and threats of implementation.


Author(s):  
Т. Р. Магомаев

В современных условиях функционирования системы высшего образования целью внедрения дистанционного обучения является организация качественного учебно-воспитательного процесса «на расстоянии» с использованием новейших информационно-коммуникационных средств и открытым доступом к образовательным ресурсам. Именно такая форма обучения может быстро адаптироваться к требованиям информационного общества и подготовить будущего специалиста к вызовам цифровой среды. В сочетании с традиционными формами, дистанционное образование в высшем учебном заведении может предоставить широкий спектр образовательных услуг как для абитуриентов и студентов для приобретения необходимых навыков и умений для будущей профессиональной деятельности, так и для преподавателей с целью повышения квалификации. На данный момент основными проблемами внедрения качественного свободного образовательного пространства является отсутствие технической и финансовой поддержки, законодательной основы дистанционного обучения, и это является ведущим фактором сдерживания развития технологий в вузе. Отсутствуют специально подготовленные к работе в дистанционном режиме квалифицированные преподаватели. Однако, учитывая готовность вузов осуществлять обучение преподавателей для работы в дистанционном режиме, негативное влияние этого фактора в ближайшее время может быть устранено. При условии решения вышеописанных проблем будет создано эффективное дистанционное обучение, которое всесторонне раскроет потенциал студента, учитывая как индивидуальные, так и общечеловеческие потребности. In modern conditions of functioning of the higher education system, the goal of introducing distance learning is to organize a high-quality educational process “at a distance” using the latest information and communication tools and open access to educational resources. It is this form of training that can quickly adapt to the requirements of the information society and prepare the future specialist for the challenges of the digital environment. In combination with traditional forms, distance education in a higher educational institution can provide a wide range of educational services for both applicants and students to acquire the necessary skills for future professional activities, and for teachers to improve their skills. At the moment, the main problems in introducing high-quality free educational space is the lack of technical and financial support, the legislative basis of distance learning, and this is a leading factor in curbing the development of technology at the university. There are no qualified teachers specially prepared for working in remote mode. However, given the willingness of universities to train teachers to work remotely, the negative impact of this factor in the near future can be eliminated. Subject to the solution of the above problems, an effective distance learning will be created that will comprehensively reveal the student’s potential, taking into account both individual and universal needs.


2015 ◽  
Vol 772 ◽  
pp. 631-638
Author(s):  
Mihaela Elena Ulmeanu ◽  
Cristian Vasile Doicin ◽  
Daniel Cazacu ◽  
Corneliu Neagu

This paper proposes a study on the development of automated custom software that uses the targeted functional analysis (TFA) methodology, in order to provide solutions for the optimal concept of bespoke medical products obtained with additive manufacturing (AM) technologies. The software, Custom-Med, provides a friendly Lab View interface and is easily adaptable for any single part medical product. The functional analysis uses tools like FAST diagrams, product life cycle analysis, technical and economic matrices. The study focuses on the functionality of the product throughout its life cycle, starting with development, production, usage, maintenance and finishing with storage or disposal. These become key input parameters when running Custom-Med. The main advantages brought by deploying a custom software application tool that uses the TFA methodology are: accurate technical parts, high quality, and customization for AM applications and reduced time for product development. Custom-Med is tested for validation purposes on three distinct medical products which are: a mandibular surgical guide, an adaptive ophthalmic speculum and vacuum surgical device. All three products are used for intraoperative surgical procedures.


Author(s):  
Benjamin Graybill ◽  
Ming Li ◽  
David Malawey ◽  
Chao Ma ◽  
Juan-Manuel Alvarado-Orozco ◽  
...  

Additive manufacturing enables the design of components with intricate geometries that can be manufactured with lead times much shorter when compared with conventional manufacturing. The ability to manufacture components out of high-performance metals through additive manufacturing technologies attracts industries that wish to develop more complex parts, but require components to maintain their structural integrity in demanding operating environments. Nickel-based superalloys are of particular interest due to their excellent mechanical, creep, wear, and oxidation properties at both ambient and elevated temperatures. However, relationship between process parameters and the resulting microstructure is still not well understood. The control of the microstructure, in particular the precipitation of secondary phases, is of critical importance to the performance of nickel-based superalloys. This paper reviews the additive manufacturing methods used to process nickel-based superalloys, the influence of the process parameters on microstructure and mechanical properties, the effectiveness of various heat treatment regimens, and the addition of particles in order to further improve mechanical properties.


2014 ◽  
Vol 88 ◽  
pp. 60-64 ◽  
Author(s):  
Martin Schwentenwein ◽  
Peter Schneider ◽  
Johannes Homa

Albeit widely established in plastic and metal industry, additive manufacturing technologies are still a rare sight in the field of ceramic manufacturing. This is mainly due to the requirements for high performance ceramic parts, which no additive manufacturing process was able to meet to date.The Lithography-based Ceramic Manufacturing (LCM)-technology which enables the production of dense and precise ceramic parts by using a photocurable ceramic suspension that is hardened via a photolithographic process. This new technology not only provides very high accuracy, it also reaches high densities for the sintered parts. In the case of alumina a relative density of over 99.4 % and a 4-point-bending strength of almost 430 MPa were realized. Thus, the achievable properties are similar to conventional manufacturing methods, making the LCM-technology an interesting complement for the ceramic industry.


Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4161 ◽  
Author(s):  
Vincenzo Tagliaferri ◽  
Federica Trovalusci ◽  
Stefano Guarino ◽  
Simone Venettacci

In this study, the authors present a comparative analysis of different additive manufacturing (AM) technologies for high-performance components. Four 3D printers, currently available on the Italian national manufacturing market and belonging to three different AM technologies, were considered. The analysis focused on technical aspects to highlight the characteristics and performance limits of each technology, economic aspects to allow for an assessment of the costs associated with the different processes, and environmental aspects to focus on the impact of the production cycles associated with these technologies on the ecosystem, resources and human health. This study highlighted the current limits of additive manufacturing technologies in terms of production capacity in the case of large-scale production of plastic components, especially large ones. At the same time, this study highlights how the geometry of the object to be developed greatly influences the optimal choice between the various AM technologies, in both technological and economic terms. Fused deposition modeling (FDM) is the technology that exhibits the greatest limitations hindering mass production due to production times and costs, but also due to the associated environmental impact.


2020 ◽  
Vol 10 (16) ◽  
pp. 5556
Author(s):  
Torsten Fischer ◽  
Bernd Kuhn ◽  
Detlef Rieck ◽  
Axel Schulz ◽  
Ralf Trieglaff ◽  
...  

Strong efforts are made internationally to optimize the process control of laser additive manufacturing processes. For this purpose, advanced detectors and monitoring software are being developed to control the quality of production. However, commercial suppliers of metal powders and part manufacturers are essentially focused on well-established materials. This article demonstrates the potential of optimized process control. Furthermore, we outline the development of a new high temperature structural steel, tailored to best utilize the advantages of additive manufacturing techniques. In this context, the impact of production-induced porosity on fatigue strength of austenitic 316L is presented. Additionally, we discuss the first conceptual results of a novel ferritic steel, named HiperFer (High Performance Ferrite), which was designed for increased fatigue strength. This ferritic, Laves phase-strengthened, stainless steel could be used for a wide range of structural components in power and (petro)chemical engineering at maximum temperatures ranging from about 580 to 650 °C. This material benefits from in situ heat treatment and counteracts process-related defects by “reactive” crack obstruction mechanisms, hampering both crack initiation and crack propagation. In this way, increased fatigue resistance and safety can be achieved.


2019 ◽  
pp. 81-88
Author(s):  
Andrei V. Aladov ◽  
Alexander L. Zakgeim ◽  
Anton E. Chernyakov

Article overviews prospects of application of adjustable polychrome LED luminaires based on RGB mixture principle for museum lighting. Such light sources allow creating of high-quality lighting systems with capability to adjust luminous flux and chromaticity characteristics with a wide range of correlated colour temperatures between 2800 K and 6500 K and high values of all colour rendering indexes: R1-R14. Application of adjustable LED light sources makes it possible to do artificial museum lighting similar to natural environment at the moment of creating of a piece of art by an artist, hence, to make its perception more precise. Possibility to adjust the correlated colour temperature allows creating individual lighting of paintings in compliance with the genre and subject of a work (a portrait, a landscape, time period, etc.). The article also briefly describes major theoretical, circuit design and software aspects of creation of a dynamically adjustable LED system of museum lighting and gives first examples of its application.


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