scholarly journals Femtosecond Laser Engraving of Deep Patterns in Steel and Sapphire

Micromachines ◽  
2021 ◽  
Vol 12 (7) ◽  
pp. 804
Author(s):  
David Pallarés-Aldeiturriaga ◽  
Pierre Claudel ◽  
Julien Granier ◽  
Julien Travers ◽  
Lionel Guillermin ◽  
...  

Femtosecond laser engraving offers appealing advantages compared to regular laser engraving such as higher precision and versatility. In particular, the inscription of deep patterns exhibits an increasing interest in industry. In this work, an optimization protocol based on constraining overlap ratio and scan number is demonstrated. The proposed method allows changing overlap ratio while maintaining depth in the same range, which reduces the sampling number. This study WAS applied to stainless steel 316 L and sapphire for engravings deeper than 100 μm. Results exhibit overall depths higher than threshold values and allowed to determine optimized engraving quality, for instance, roughness in steel can be reduced while maintaining depth and taper angle by reducing overlap ratio. The optimized laser parameters such as roughness and taper angle factors for sapphire were also found to be as follows: 200 kHz, 86% overlap and 12 J/cm2. As a demonstration, a logo engraving is illustrated at the end.

Molecules ◽  
2021 ◽  
Vol 26 (10) ◽  
pp. 2953
Author(s):  
Hao Jiang ◽  
Caiwen Ma ◽  
Ming Li ◽  
Zhiliang Cao

Ultrafast laser drilling has been proven to effectively reduce the heat-affected zone (HAZ) of carbon fiber-reinforced polymer (CFRP) composites. However, previous research mainly focused on the effects of picosecond laser parameters on CFRP drilling. Compared with a picosecond laser, a femtosecond laser can achieve higher quality CFRP drilling due to its smaller pulse width, but there are few studies on the effects of femtosecond laser parameters on CFRP drilling. Moreover, the cross-sectional taper of CFRP produced by laser drilling is very large. This paper introduces the use of the femtosecond laser to drill cylindrical holes in CFRP. The effect of laser power, rotational speed of the laser, and number of spiral passes on HAZ and ablation depth in circular laser drilling and spiral laser drilling mode was studied, respectively. It also analyzed the forming process of the drilling depth in the spiral drilling mode and studied the influence of laser energy and drilling feed depth on the holes’ diameters and the taper. The experimental results show that the cylindrical hole of CFRP with a depth-to-diameter ratio of about 3:1 (taper < 0.32∘, HAZ < 10 m) was obtained by using femtosecond laser and a spiral drilling apparatus.


Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 543
Author(s):  
Ketan Kumar Sandhi ◽  
Jerzy Szpunar

Nickel superalloy Hastelloy-N, alloy X-750, stainless steel 316 (SS316), and stainless steel 304 (SS304) are among the alloys used in the construction of molten salt reactor (MSR). These alloys were analyzed for their corrosion resistance behavior in molten fluoride salt, a coolant used in MSR reactors with 46.5% LiF+ 11.5% NaF+ 42% KF. The corrosion tests were run at 700 °C for 100 h under the Ar cover gas. After corrosion, significant weight loss was observed in the alloy X750. Weight loss registered in SS316 and SS304 was also high. However, Hastelloy-N gained weight after exposure to molten salt corrosion. This could be attributed to electrochemical plating of corrosion products from other alloys on Hastelloy-N surface. SEM–energy-dispersive X-ray spectroscopy (EDXS) scans of cross-section of alloys revealed maximum corrosion damage to the depth of 250 µm in X750, in contrast to only 20 µm on Hastelloy-N. XPS wide survey scans revealed the presence of Fe, Cr, and Ni elements on the surface of all corroded alloys. In addition, Cr clusters were formed at the triple junctions of grains, as confirmed by SEM–EBSD (Electron Back Scattered Diffraction) analysis. The order of corrosion resistance in FLiNaK environment was X750 < SS316 < SS304 < Hastelloy-N.


2016 ◽  
Vol 122 (7) ◽  
Author(s):  
Youwang Hu ◽  
Nannan Fan ◽  
Yunpeng Lu ◽  
Xiaoyan Sun ◽  
Cong Wang ◽  
...  

2021 ◽  
Author(s):  
Amirhossein Tavangar ◽  
Bo Tan ◽  
Krishnan Venkatakrishnan

In this study, we describe the formation mechanism of web-like three-dimensional (3-D) titania nanofibrous structures during femtosecond laser ablation of titanium (Ti) targets in the presence of background air. First, we demonstrate the mechanism of ablation of Ti targets by multiple femtosecond laser pulses at ambient air in an explicit analytical form. The formulas for evaporation rates and the number of ablated particles, which is analogous to the deposition rate of the synthesized nanofibers, for the ablation by a single pulse and multiple pulses as a function of laser parameters, background gas, and material properties are predicted and compared to experimental results. Afterwards, the formation of nanofibrous structures is demonstrated by applying an existing simplified kinetic model to Ti targets and ambient conditions. The predicted theory provides nanofiber diameter dependency with the combination of laser parameters, target properties, and ambient gas characteristics. Experimental studies are then performed on titania nanofibrous structures synthesized by laser ablation of Ti targets using MHz repletion-rate femtosecond laser at ambient air. The models' predictions are then compared with the experimental results, where nanostructures with different morphologies are manufactured by altering laser parameters. Our results indicate that femtosecond laser ablation of Ti targets at air background yields crystalline titania nanostructures. The formation of crystalline titania nanostructures is preceded b thermal mechanism of nucleation and growth. The results point out that laser pulse repetition and dwell time can control the density, size, and pore size of the engineered nanofibrous structure. As the deposition rate of nanostructures is analogous to the ablation rate of the target, higher density of nanofibrous structure is seen at greater laser fluences. The predicted theory can be applied to predict ablation mechanism and nanofiber formation of different materials.


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