scholarly journals A New Method for Precision Measurement of Wall-Thickness of Thin-Walled Spherical Shell Parts

Micromachines ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 467
Author(s):  
Jiang Guo ◽  
Yongbo Xu ◽  
Bo Pan ◽  
Juntao Zhang ◽  
Renke Kang ◽  
...  

Thin-walled parts are widely used in shock wave and detonation physics experiments, which require high surface accuracy and equal thickness. In order to obtain the wall thickness of thin-walled spherical shell parts accurately, a new measurement method is proposed. The trajectories, including meridian and concentric trajectories, are employed to measure the thickness of thin-walled spherical shell parts. The measurement data of the inner and outer surfaces are unified in the same coordinate system, and the thickness is obtained based on a reconstruction model. The meridian and concentric circles’ trajectories are used for measuring a spherical shell with an outer diameter of Φ210.6 mm and an inner diameter of Φ206.4 mm. Without the data in the top area, the surface errors of the outer and inner surfaces are about 5 μm and 6 μm, respectively, and the wall-thickness error is about 8 μm with the meridian trajectory.

2005 ◽  
Vol 20 (3) ◽  
pp. 688-695 ◽  
Author(s):  
Kun'ichi Miyazawa ◽  
Jun-ichi Minato ◽  
Tetsuro Yoshii ◽  
Masahisa Fujino ◽  
Tadatomo Suga

Fine tubular fibers composed of C60 and C70 fullerene molecules were successfully fabricated by the liquid–liquid interfacial precipitation method. The walls of the tubular fibers were crystalline, and the fullerene molecules were densely packed along the growth axis of tube wall. The tubular structures are called “fullerene nanotubes.” The inner diameter and the outer diameter of C70 tubes showed a linear relationship, suggesting a constant wall thickness of the tubes. The tubular structures composed of C70 molecules could be formed when their diameter was larger than about 240 nm. The fullerene tubes were successfully fabricated by using a C60-C70 soot as well. The formation of fullerene nanotubes can be understood by assuming a mechanism of core dissolution of the solvated fullerene nanowhiskers.


2020 ◽  
Vol 6 (3) ◽  
pp. 151-154
Author(s):  
Olga Sahmel ◽  
Stefan Siewert ◽  
Wolfram Schmidt ◽  
Klaus-Peter Schmitz ◽  
Niels Grabow

AbstractIn the sector of biomedical engineering and implant technology, high-precision geometry is often decisive for successful end product functionalization. Especially in the production of tubular polymer semi-finished products, e.g. for stent fabrication, it is important to assure the desired parameters, such as inner and outer diameter and wall thickness. Within the current study we analyzed semifinished products for manufacturing of polymeric stents using three different methods. Biodegradable poly-L-lactide (PLLA) tubes were examined by means of micro computed tomography, ultrasonic scanning and scanning electron microscopy. The final evaluation presents clear advantages of the ultrasonic measuring method for the measurement of outer and inner diameter and wall thickness.


2009 ◽  
Vol 83-86 ◽  
pp. 1107-1112
Author(s):  
J. Taheri Kahnamouei ◽  
Mohammad Sedighi

The aim of this paper is to survey thin-walled tube bending process (without use of mandrel and booster). In tube bending process there are several effective parameters such as wall thickness, outer diameter-to-wall thickness ratio, and centerline bending radius-to-outer diameter ratio. Any mismatch in selecting these parameters would cause defects like wrinkling, variation in wall thickness, and cross section distortion. Firstly, the effects of these parameters on the initiation of the wrinkle, depth of wrinkling, change in wall thickness, and cross section distortion are studied. For this purpose, an FE commercial code has been used to simulate the process. Then, a series of experimental tests have been carried out to verify the results simulation. A comparison between analytical and experimental results shows a reasonable agreement with each other. Based on this comparison, it has been observed that there is a critical bending radius for any tube with a certain radius and thickness, in which the wrinkling begins to occur. For a certain bending angle and radius, it have been observed that the depth of wrinkling, change in wall thickness, and cross section distortion increase with reduction in wall thickness and outer diameter-to-wall thickness ratio


2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Ziqian Zhang

Abstract Cross-sectional ovalization (ovalization) usually occurs when thin-walled pipe is subjected to large plastic bending. This paper is concerned with residual deformation of thin-walled pipe's cross section in a radial direction when external bending moment is removed. In order to clarify the fundamental ovalization characteristics, find out what factors influence the residual flattening (value of ovalization), the ovalization behavior is investigated experimentally. The experiments are carried out on 21 stainless steel specimens with different geometric parameters under different bending radii by means of a four-point pure bending device. The residual cross-sectional flattenings are monitored continuously by scanning the cross section periodically along the circumferential direction. From the experimental results, it is observed that the cross-sectional shape of the thin-walled pipe is not perfect standard ellipse, and the appearance of the maximum residual flattening is usually found in the direction normal to the neutral surface. It is also revealed the relationships between the residual flattening and the bending radius, the wall thickness, and the pipe outer diameter, i.e., the residual flattening increases as the bending radius and the wall thickness reduce, but it increases as the outer diameter increases. These results are expected to find their potential application in thin-walled pipe bending operation.


Author(s):  
Takuma Kishimoto ◽  
Shiori Gondo ◽  
Kosuke Takemoto ◽  
Kenichi Tashima ◽  
Shinsuke Suzuki

Abstract In this study, the conditions for wall thickness reduction in hollow sinking were obtained by tube drawing experiments in which the drawing speed ratio was controlled under three conditions (1.09, 1.11, and 1.14). These conditions have not been found in the history of hollow sinking. The results of the experiment and the theoretical formulas indicate that the geometric condition is obtained from the figure of the ratio of inner diameter to outer diameter after drawing against that ratio before drawing. Furthermore, the ratio of the inner diameter to the outer diameter after drawing must be above the constant wall thickness line derived from the cross-sectional change. To satisfy this geometric condition, the drawing speed ratio must be larger than the threshold value, which is obtained from the ratio of the inner diameter to the outer diameter before drawing, and the reduction of the die. However, the value of the back stress approaches that of the strength of the tube when the drawing speed ratio increases. A simple dynamical model shows that parameters other than the drawing speed ratio do not significantly decrease the back stress during drawing. Therefore, the drawing speed ratio should be set such that the tube does not break.


Author(s):  
Jalal Taheri Kahnamouei ◽  
Bashir Behjat

This paper investigates a method to avoid the wrinkling in thin-walled tubes in bending process. In the tube bending process there are several effective parameters such as wall thickness, outer diameter-to-wall thickness ratio, centerline bending radius-to-outer diameter ratio. Any mismatch in the selection of the process parameters would cause defects like wrinkling, serve changes in wall thickness, and cross section distortion. For example, the depth of wrinkling increases with reduction in wall thickness and outer diameter-to-wall thickness ratio for a certain bending angle and radius. In this research, to avoid wrinkle initiation, tube is filled by sand and then bended. This sandy core is supported the tube from inner, and tube is prepared to bending. After bending process, sand is removed. In this work, to study the process numerically, a 3D finite element model of the horizontal bending process is built using ANSYS software. Then, experimental tests have been carried out to verify the simulation results and are developed to provide additional insight. A comparison between numerical and experimental results shows a reasonable agreement. It shows that wrinkle initiation can be avoided with filler material like sand.


Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1628
Author(s):  
Soonmo Cho ◽  
Euntaek Lee ◽  
Seunggi Jo ◽  
Gyu Man Kim ◽  
Woojin Kim

As the market for minimally invasive surgery has grown, the demand for high-precision and high-performance catheters has increased. Catheters for the diagnosis and treatment of cardiovascular or cerebrovascular disease mainly use a braided wire tube with a polymer inner liner and outer jacket to improve the pushability and trackability. The outer jacket should have an accurate inner and outer diameter and while maintaining a wall thickness of 150 µm or less. In this study, we designed and manufactured a tip and die capable of extruding an outer jacket with a wall thickness of 150 µm or less using a medical thermoplastic elastomer for manufacturing 8Fr (2.64 mm diameter) thin-walled tubes. The ovality and inner/outer diameters of the tube were studied according to changes in the screw speed (mass flow rate), puller speed, air pressure applied to the lumen, and distance between the quench and head, which are the main variables of microextrusion processes. The screw speed (mass flow rate), puller speed, and air pressure affected the inner/outer diameter of the tube, with screw speed and puller speed having the largest influence on diameter. The air pressure and distance between quench and head had the greatest influence on ovality. The results show the effect of different processing parameters on the characteristics of the extruded tube, which will help to establish a stable extrusion process for the manufacture of outer jackets for braided catheter shafts.


Coatings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1404
Author(s):  
Jian Wang ◽  
Junwu Xia ◽  
Hongfei Chang ◽  
Youmin Han ◽  
Linli Yu ◽  
...  

In the present paper, the monotonic axial compression test of gangue aggregate concrete filled Fiber reinforced polymer (FRP) and thin-walled steel double tubular columns (DTCC) was carried out, and the gangue aggregate concrete filled FRP tubular columns (CFFT) were designed as a comparison. The main experimental factors were the confinement level of the FRP jacket, the relative diameter ratio (the ratio of the outer diameter of the steel tube to the inner diameter of the FRP jacket), and the different strengths of gangue aggregate concrete. The test results show that the bearing capacity and ductility of gangue aggregate concrete in CFFT were significantly improved. As the local buckling of thin-walled steel tube was effectively inhibited, the load bearing capacity of DTCC was further improved compared with CFFT, but the change of dilation behavior and ductility was insignificant. By analyzing the bi-directional stress state of the steel tube, the confinement level of the external FRP jacket was the most sensitive factor affecting the hoop stress of the steel tube, and the axial stress was obviously weakened under the bi-directional stress state. In addition, with the increase of steel tube diameter, the confinement effect of steel tube in DTCC became more obvious.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 389
Author(s):  
Matthew R. Standley ◽  
Marko Knezevic

A severe plastic deformation process, termed accumulative extrusion bonding (AEB), is conceived to steady-state bond metals in the form of multilayered tubes. It is shown that AEB can facilitate bonding of metals in their solid-state, like the process of accumulative roll bonding (ARB). The AEB steps involve iterative extrusion, cutting, expanding, restacking, and annealing. As the process is iterated, the laminated structure layer thicknesses decrease within the tube wall, while the tube wall thickness and outer diameter remain constant. Multilayered bimetallic tubes with approximately 2 mm wall thickness and 25.25 mm outer diameter of copper-aluminum are produced at 52% radial strain per extrusion pass to contain eight layers. Furthermore, tubes of copper-copper are produced at 52% and 68% strain to contain two layers. The amount of bonding at the metal-to-metal interfaces and grain structure are measured using optical microscopy. After detailed examination, only the copper-copper bimetal deformed to 68% strain is found bonded. The yield strength of the copper-copper tube extruded at 68% improves from 83 MPa to 481 MPa; a 480% increase. Surface preparation, as described by the thin film theory, and the amount of deformation imposed per extrusion pass are identified and discussed as key contributors to enact successful metal-to-metal bonding at the interface. Unlike in ARB, bonding in AEB does not occur at ~50% strain revealing the significant role of more complex geometry of tubes relative to sheets in solid-state bonding.


Diagnostics ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1145
Author(s):  
Magdalena Kal ◽  
Izabela Chojnowska-Ćwiąkała ◽  
Mateusz Winiarczyk ◽  
Monika Jasielska ◽  
Jerzy Mackiewicz

Background: The aim of this study was to evaluate the quantitative morphological changes in lamellar macular holes (LMHs) based on SD-OCT examinations and to assess the correlations among minimal retinal thickness (MRT), reading vision (RV), and best corrected visual acuity (BCVA) over a 36-month follow-up period. Methods: A group of 40 patients (44 eyes) with LMH was evaluated, with an average age of 69.87 (SD = 10.14). The quantitative parameters monitored in the follow-up period (at 0, 3, 6, 12, 18, 24, 30, and 36 months) were tested for normality of distribution by Shapiro–Wilk and Kolmogorov–Smirnov tests. Results: The RV and BCVA values were stable, and no significant changes were found at any of the check-ups during the 36-month follow-up period (BCVA p = 0.435 and RV p = 0.0999). The analysis of individual quantitative LMH parameters during the 36-month follow-up period did not demonstrate statistically significant differences: MRT (p = 0.461), Max RT temporal (p = 0.051), Max RT nasal (p = 0.364), inner diameter (ID) (p = 0.089), and outer diameter (OD) (p = 0.985). Conclusions: The observations at 0, 6, 12, 18, 24, 30, and 36 months revealed moderate and significant correlations between RV and MRT. No significant correlation between BCVA and MRT was observed.


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