scholarly journals Numerical and Experimental Study of Microchannel Performance on Flow Maldistribution

Micromachines ◽  
2020 ◽  
Vol 11 (3) ◽  
pp. 323 ◽  
Author(s):  
Jojomon Joseph ◽  
Danish Rehman ◽  
Michel Delanaye ◽  
Gian Luca Morini ◽  
Rabia Nacereddine ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Efficiency ◽  
Experimental Studies ◽  
Wire Mesh ◽  
Pressure Losses ◽  
Macro Scale ◽  
Flow Maldistribution

Miniaturized heat exchangers are well known for their superior heat transfer capabilities in comparison to macro-scale devices. While in standard microchannel systems the improved performance is provided by miniaturized distances and very small hydraulic diameters, another approach can also be followed, namely, the generation of local turbulences. Localized turbulence enhances the heat exchanger performance in any channel or tube, but also includes an increased pressure loss. Shifting the critical Reynolds number to a lower value by introducing perturbators controls pressure losses and improves thermal efficiency to a considerable extent. The objective of this paper is to investigate in detail collector performance based on reduced-order modelling and validate the numerical model based on experimental observations of flow maldistribution and pressure losses. Two different types of perturbators, Wire-net and S-shape, were analyzed. For the former, a metallic wire mesh was inserted in the flow passages (hot and cold gas flow) to ensure stiffness and enhance microchannel efficiency. The wire-net perturbators were replaced using an S-shaped perturbator model for a comparative study in the second case mentioned above. An optimum mass flow rate could be found when the thermal efficiency reaches a maximum. Investigation of collectors with different microchannel configurations (s-shaped, wire-net and plane channels) showed that mass flow rate deviation decreases with an increase in microchannel resistance. The recirculation zones in the cylindrical collectors also changed the maldistribution pattern. From experiments, it could be observed that microchannels with S-shaped perturbators shifted the onset of turbulent transition to lower Reynolds number values. Experimental studies on pressure losses showed that the pressure losses obtained from numerical studies were in good agreement with the experiments (<4%).

scholarly journals Efficiency Enhancement in Double-Pass Perforated Glazed Solar Air Heaters with Porous Beds: Taguchi-Artificial Neural Network Optimization and Cost–Benefit Analysis

2021 ◽  
Vol 13 (21) ◽  
pp. 11654
Author(s):  
Roozbeh Vaziri ◽  
Akeem Adeyemi Oladipo ◽  
Mohsen Sharifpur ◽  
Rani Taher ◽  
Mohammad Hossein Ahmadi ◽  
...  
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Efficiency ◽  
Exergy Efficiency ◽  
Wire Mesh ◽  
Double Pass ◽  
Artificial Neural

Analyzing the combination of involving parameters impacting the efficiency of solar air heaters is an attractive research areas. In this study, cost-effective double-pass perforated glazed solar air heaters (SAHs) packed with wire mesh layers (DPGSAHM), and iron wools (DPGSAHI) were fabricated, tested and experimentally enhanced under different operating conditions. Forty-eight iron pieces of wool and fifteen steel wire mesh layers were located between the external plexiglass and internal glass, which is utilized as an absorber plate. The experimental outcomes show that the thermal efficiency enhances as the air mass flow rate increases for the range of 0.014–0.033 kg/s. The highest thermal efficiency gained by utilizing the hybrid optimized DPGSAHM and DPGSAHI was 94 and 97%, respectively. The exergy efficiency and temperature difference (∆T) indicated an inverse relationship with mass flow rate. When the DPGSAHM and DPGSAHI were optimized by the hybrid procedure and employing the Taguchi-artificial neural network, enhancements in the thermal efficiency by 1.25% and in exergy efficiency by 2.4% were delivered. The results show the average cost per kW (USD 0.028) of useful heat gained by the DPGSAHM and DPGSAHI to be relatively higher than some double-pass SAHs reported in the literature.

Study on Total Pressure Losses Characteristics of Rotating Cavity with Radial Inflow of Different Drum Hole Shape

2013 ◽  
Vol 663 ◽  
pp. 483-489
Author(s):  
Bo Ning ◽  
Xiang Luo ◽  
Ye Feng ◽  
Xiao Chen ◽  
Li Jun Wu
Keyword(s):  
Reynolds Number ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Total Pressure ◽  
Flow Coefficient ◽  
Hole Shape ◽  
Pressure Losses ◽  
Testing Method ◽  
Rotating Cavity

The pressure losses characteristics of the rotating cavity with radial inflow were investigated by testing method. The rotating cavity with oblong and round drum holes inlet and outlet total pressure under different operational state were tested, the influence of non-dimensional mass flow rate and rotating Reynolds number on rotating cavity with a Radial Inflow of different drum holes were analyzed. The results show that total pressure losses of the rotating cavity increases with the rotating Reynolds number and flow coefficient. Structure with oblong drum holes is superior to structure with round drum holes with lower total pressure losses in the range of the ratio of the flow coefficient and the Reynolds number is less than 0.048.And structure with round drum holes is superior to structure with oblong drum holes with lower total pressure losses in the range of the ratio of the flow coefficient and the Reynolds number is less than 0.048.

scholarly journals Performances of packed bed double pass solar air heater with different inclinations and transverse wire mesh with different intervals

2016 ◽  
Vol 20 (1) ◽  
pp. 175-183 ◽  
Author(s):  
Gnanadurai Sugantharaj ◽  
Kumar Vijay ◽  
Kalidasa Kulundaivel
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Efficiency ◽  
Packed Bed ◽  
Wire Mesh ◽  
Solar Air Heater ◽  
Double Pass ◽  
Air Heater ◽  
Collector Efficiency

Solar air heating is a technology in which the solar energy from the sun is captured by an absorbing medium and used to heat the air flowing through the heater. In this study, thermal performance of a double pass solar air heater has been investigated experimentally at different conditions. The experiments were conducted with different inclinations of the collector, with and without wire mesh vertically fixed at the second pass in transverse direction and with different mass flow rates. The effect of air mass flow rate, wire mesh pitch and collector inclination on temperature rise and thermal efficiency have been studied. Results show that efficiency increases with mass flow rate. For the same mass flow rate, the thermal efficiency increases with the decrease in the wire mesh pitch. The maximum daily average efficiency of air heater was 79.8% at 0.025 kg/s mass flow rate, 10 cm wire mesh gap and 9? collector inclination facing south. The highest collector efficiency was observed in solar air heaters with 10 cm wire mesh gap.

scholarly journals Off-Design Dynamic Performance Analysis of a Solar Aided Coal-Fired Power Plant

Energies ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2950
Author(s):  
Vinod Kumar ◽  
Liqiang Duan
Keyword(s):  
Power Plant ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Efficiency ◽  
Dynamic Performance ◽  
Feed Water ◽  
Saving Rate ◽  
Coal Consumption ◽  
Dynamic Performance Analysis

Coal consumption and CO2 emissions are the major concerns of the 21st century. Solar aided (coal-fired) power generation (SAPG) is paid more and more attention globally, due to the lesser coal rate and initial cost than the original coal-fired power plant and CSP technology respectively. In this paper, the off-design dynamic performance simulation model of a solar aided coal-fired power plant is established. A 330 MW subcritical coal-fired power plant is taken as a case study. On a typical day, three various collector area solar fields are integrated into the coal-fired power plant. By introducing the solar heat, the variations of system performances are analyzed at design load, 75% load, and 50% load. Analyzed parameters with the change of DNI include the thermal oil mass flow rate, the mass flow rate of feed water heated by the solar energy, steam extraction mass flow rate, coal consumption, and the plant thermal efficiency. The research results show that, as DNI increases over a day, the coal saving rate will also increase, the maximum coal saving rate reaches up to 5%, and plant thermal efficiency reaches 40%. It is analyzed that the SAPG system gives the best performance at a lower load and a large aperture area.

Leakage Prediction in Mechanical Seals Under Hydrostatic Operating Condition

2007 ◽  
Author(s):  
S. Elhanafi ◽  
K. Farhang
Keyword(s):  
Closed Form ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rough Surfaces ◽  
Mechanical Seals ◽  
Operating Condition ◽  
Form Equation ◽  
Macro Scale ◽  
The Mean

This paper considers leakage in mechanical seals under hydrostatic operating condition. A contact model based on the Greenwood and Williamson contact of rough surfaces is developed for treating problems involving mechanical seals in which both the micron scale roughness of the seal face and its macro scale profile are used to obtain either a closed-form equation or a nonlinear equation relating mean plane separation to the mass flow rate. The equations involve the micron scale geometry of the rough surfaces and physical parameter of the seal and carriage. Under hydrostatic condition, it is shown that there is an approximate closed-form solution in which mass flow rate in terms of the mean plane separation, or alternatively, the mean plane separation in terms of the leakage mass flow rate is found. Equations pertaining to leakage in nominally flat seal macro profile is considered and closed form equation relating to leakage flow rate to pressure difference is obtained that contain macro and micron geometries of the seal.

Thermal and Fluid Dynamic Behavior of a Horizontal Channel With Adiabatic Moving Lower Plate

2005 ◽  
Author(s):  
Assunta Andreozzi ◽  
Vincenzo Naso ◽  
Oronzio Manca
Keyword(s):  
Heat Flux ◽  
Reynolds Number ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Horizontal Channel ◽  
Lower Plate ◽  
Stationary Condition ◽  
Moving Plate ◽  
Plate Velocity

In this study a numerical investigation of mixed convection in air in horizontal parallel walled channels with moving lower plate is carried out. The moving lower plate has a constant velocity and it is adiabatic, whereas the upper one is heated at uniform heat flux. The effects of horizontal channel height, heat flux and moving plate velocity are analyzed. Results in terms of temperature and stream function fields are given and the mass flow rate per unit of length and divided by the dynamic viscosity is reported as a function of Reynolds number based on the moving plate velocity. For stationary condition of lower plate, a typical C–loop inside the horizontal channel is detected. Different flow motions are observed in the channel and the two reservoirs, depending on the heat flux values and the distance between the heated upper stationary plate and lower adiabatic moving plate. The dimensionless induced mass flow rate presents different increase between the Reynolds number lower or greater than 1000.

scholarly journals An experimental study of the thermal performance of the square and rhombic solar collectors

2018 ◽  
Vol 22 (1 Part B) ◽  
pp. 487-494 ◽  
Author(s):  
Aminreza Noghrehabadi ◽  
Ebrahim Hajidavaloo ◽  
Mojtaba Moravej ◽  
Ali Esmailinasab
Keyword(s):  
Experimental Study ◽  
Flat Plate ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Performance ◽  
Thermal Efficiency ◽  
Solar Collectors ◽  
Heating Systems ◽  
Solar Water Heating

Solar collectors are the key part of solar water heating systems. The most widely produced solar collectors are flat plate solar collectors. In the present study, two types of flat plate collectors, namely square and rhombic collectors are experi?mentally tested and compared and the thermal performance of both collectors is investigated. The results show both collectors have the same performance around noon (?61%), but the rhombic collector has better performance in the morning and afternoon. The values for rhombic and square collectors are approximately 56.2% and 53.5% in the morning and 56.1% and 54% in the afternoon, respectively. The effect of flow rate is also studied. The thermal efficiency of rhombic and square flat plate collectors increases in proportion to the flow rate. The results indicated the rhombic collector had better performance in comparison with the square collector with respect to the mass-flow rate.

scholarly journals On-Sun Performance Evaluation of Alternative High-Temperature Falling Particle Receiver Designs

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Clifford K. Ho ◽  
Joshua M. Christian ◽  
Julius E. Yellowhair ◽  
Kenneth Armijo ◽  
William J. Kolb ◽  
...  
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Efficiency ◽  
Particle Temperature ◽  
Free Fall ◽  
Mass Flow Rates ◽  
Mesh Structures ◽  
Free Falling ◽  
The Impact

This paper evaluates the on-sun performance of a 1 MW falling particle receiver. Two particle receiver designs were investigated: obstructed flow particle receiver versus free-falling particle receiver. The intent of the tests was to investigate the impact of particle mass flow rate, irradiance, and particle temperature on the particle temperature rise and thermal efficiency of the receiver for each design. Results indicate that the obstructed flow design increased the residence time of the particles in the concentrated flux, thereby increasing the particle temperature and thermal efficiency for a given mass flow rate. The obstructions, a staggered array of chevron-shaped mesh structures, also provided more stability to the falling particles, which were prone to instabilities caused by convective currents in the free-fall design. Challenges encountered during the tests included nonuniform mass flow rates, wind impacts, and oxidation/deterioration of the mesh structures. Alternative materials, designs, and methods are presented to overcome these challenges.

Influence of Steam Injection on Thermal Efficiency and Operating Temperature of GE-F5 Gas Turbines Applying VODOLEY System

2005 ◽  
Author(s):  
Mohsen Ghazikhani ◽  
Nima Manshoori ◽  
Davood Tafazoli
Keyword(s):  
Power Plant ◽  
Ambient Temperature ◽  
Gas Turbine ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Thermal Efficiency ◽  
Gas Turbines ◽  
Steam Injection ◽  
Gas Turbine Cycle

An industrial gas turbine has the characteristic that turbine output decreases on hot summer days when electricity demand peaks. For GE-F5 gas turbines of Mashad Power Plant when ambient temperature increases 1° C, compressor outlet temperature increases 1.13° C and turbine exhaust temperature increases 2.5° C. Also air mass flow rate decreases about 0.6 kg/sec when ambient temperature increases 1° C, so it is revealed that variations are more due to decreasing in the efficiency of compressor and less due to reduction in mass flow rate of air as ambient temperature increases in constant power output. The cycle efficiency of these GE-F5 gas turbines reduces 3 percent with increasing 50° C of ambient temperature, also the fuel consumption increases as ambient temperature increases for constant turbine work. These are also because of reducing in the compressor efficiency in high temperature ambient. Steam injection in gas turbines is a way to prevent a loss in performance of gas turbines caused by high ambient temperature and has been used for many years. VODOLEY system is a steam injection system, which is known as a self-sufficient one in steam production. The amount of water vapor in combustion products will become regenerated in a contact condenser and after passing through a heat recovery boiler is injected in the transition piece after combustion chamber. In this paper the influence of steam injection in Mashad Power Plant GE-F5 gas turbine parameters, applying VODOLEY system, is being observed. Results show that in this turbine, the turbine inlet temperature (T3) decreases in a range of 5 percent to 11 percent depending on ambient temperature, so the operating parameters in a gas turbine cycle equipped with VODOLEY system in 40° C of ambient temperature is the same as simple gas turbine cycle in 10° C of ambient temperature. Results show that the thermal efficiency increases up to 10 percent, but Back-Work ratio increases in a range of 15 percent to 30 percent. Also results show that although VODOLEY system has water treatment cost but by using this system the running cost will reduce up to 27 percent.

2D Parametric Study Using CFD of a Circulation Control Inlet Guide Vane

2007 ◽  
Author(s):  
H. E. Hill ◽  
W. F. Ng ◽  
P. P. Vlachos ◽  
S. A. Guillot ◽  
D. Car
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Ratio ◽  
Operating Conditions ◽  
Circulation Control ◽  
Trailing Edge ◽  
Pressure Losses ◽  
Supply Pressure ◽  
Edge Radius

Circulation control inlet guide vanes (IGVs) may provide significant benefits over current IGVs that employ mechanical means for flow turning. This paper presents the results of a two-dimensional computational study on a circulation control IGV that takes advantage of the Coanda effect for flow vectoring. The IGV in this study is an uncambered airfoil that alters circulation around itself by means of a Coanda jet that exhausts along the IGV’s trailing edge surface. The IGV is designed for an axial inlet flow at a Mach number of 0.54 and an exit flow angle of 11 degrees. These conditions were selected to match the operating conditions of the 90% span section of the IGV of the TESCOM compressor rig at the Compressor Aero Research Laboratory (CARL) located at Wright-Patterson AFB, the hardware that is being used as the baseline in this study. The goal of the optimization was to determine the optimal jet height, trailing edge radius, and supply pressure that would meet the design criteria while minimizing the mass flow rate and pressure losses. The optimal geometry that was able to meet the design requirements had a jet height of h/Cn = 0.0057 and a trailing edge Radius R/Cn = 0.16. This geometry needed a jet to inflow total pressure ratio of 1.8 to meet the exit turning angle requirement. At this supply pressure ratio the mass flow rate required by the flow control system was 0.71 percent of the total mass flow rate through the engine. The optimal circulation control IGV had slightly lower pressure losses when compared with a reference cambered IGV.

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