scholarly journals Three-Dimensional Laser Printing of Macro-Scale Glass Objects at a Micro-Scale Resolution

Micromachines ◽  
2019 ◽  
Vol 10 (9) ◽  
pp. 565 ◽  
Author(s):  
Peng Wang ◽  
Wei Chu ◽  
Wenbo Li ◽  
Yuanxin Tan ◽  
Fang Liu ◽  
...  
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
Laser Pulses ◽  
Fused Silica ◽  
Rapid Expansion ◽  
Ultrafast Laser Pulses ◽  
3D Objects ◽  
Macro Scale ◽  
Powerful Approach ◽  
3D Printing Technique

Three-dimensional (3D) printing has allowed for the production of geometrically complex 3D objects with extreme flexibility, which is currently undergoing rapid expansion in terms of materials, functionalities, as well as areas of application. When attempting to print 3D microstructures in glass, femtosecond laser-induced chemical etching (FLICE)—which is a subtractive 3D printing technique—has proved itself a powerful approach. Here, we demonstrate the fabrication of macro-scale 3D glass objects of large heights up to ~3.8 cm with an identical lateral and longitudinal feature size of ~20 μm. The remarkable accomplishment is achieved by revealing an unexplored regime in the interaction of ultrafast laser pulses with fused silica, which results in depth-insensitive focusing of the laser pulses inside fused silica.

scholarly journals Three-Dimensional Laser Printing of Macro-Scale Glass Objects at a Micro-Scale Resolution

2019 ◽  
Author(s):  
Peng Wang ◽  
Wei Chu ◽  
Wenbo Li ◽  
Yuanxin Tan ◽  
Fang Liu ◽  
...  
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
Laser Pulses ◽  
Fused Silica ◽  
Ultrafast Laser Pulses ◽  
3D Objects ◽  
Macro Scale ◽  
Powerful Approach ◽  
Printing Technique ◽  
3D Printing Technique

Three-dimensional (3D) printing has allowed for production of geometrically complex 3D objects with extreme flexibility, which is currently undergoing rapid expansions in terms of materials, functionalities, as well as areas of application. When attempting to print 3D microstructures in glass, femtosecond laser induced chemical etching (FLICE) – which is a subtractive 3D printing technique – has proved itself a powerful approach. Here, we demonstrate fabrication of macro-scale 3D glass objects of large heights up to ~3.8 cm with an identical lateral and longitudinal spatial resolution of ~20 μm. The remarkable accomplishment is achieved by revealing an unexplored regime in the interaction of ultrafast laser pulses with fused silica which results in aberration-free focusing of the laser pulses deeply inside fused silica.

scholarly journals Applications of 3D printing in breast cancer management

2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Arpine Galstyan ◽  
Michael J. Bunker ◽  
Fluvio Lobo ◽  
Robert Sims ◽  
James Inziello ◽  
...  
Keyword(s):  
Breast Cancer ◽  
3D Printing ◽  
Raw Materials ◽  
Three Dimensional ◽  
Rapid Expansion ◽  
Patient Specific ◽  
3D Objects ◽  
Cancer Management ◽  
Surgical Devices ◽  
Breast Cancer Management

AbstractThree-dimensional (3D) printing is a method by which two-dimensional (2D) virtual data is converted to 3D objects by depositing various raw materials into successive layers. Even though the technology was invented almost 40 years ago, a rapid expansion in medical applications of 3D printing has only been observed in the last few years. 3D printing has been applied in almost every subspecialty of medicine for pre-surgical planning, production of patient-specific surgical devices, simulation, and training. While there are multiple review articles describing utilization of 3D printing in various disciplines, there is paucity of literature addressing applications of 3D printing in breast cancer management. Herein, we review the current applications of 3D printing in breast cancer management and discuss the potential impact on future practices.

scholarly journals Digital laser micro- and nanoprinting

Nanophotonics ◽  
2018 ◽  
Vol 8 (1) ◽  
pp. 27-44 ◽  
Author(s):  
Qingfeng Li ◽  
David Grojo ◽  
Anne-Patricia Alloncle ◽  
Boris Chichkov ◽  
Philippe Delaporte
Keyword(s):  
Three Dimensional ◽  
Digital Fabrication ◽  
Two Dimensions ◽  
Minimum Size ◽  
Direct Writing ◽  
3D Objects ◽  
Wide Range ◽  
Macro Scale ◽  
Forward Transfer ◽  
Pros And Cons

AbstractLaser direct writing is a well-established ablation technology for high-resolution patterning of surfaces, and since the development of additive manufacturing, laser processes have also appeared very attractive for the digital fabrication of three-dimensional (3D) objects at the macro-scale, from few millimeters to meters. On the other hand, laser-induced forward transfer (LIFT) has demonstrated its ability to print a wide range of materials and to build functional micro-devices. For many years, the minimum size of laser-printed pixels was few tens of micrometers and is usually organized in two dimensions. Recently, new approaches have been investigated, and the potential of LIFT technology for printing 2D and 3D sub-micrometer structures has become real. After a brief description of the LIFT process, this review presents the pros and cons of the different digital laser printing technologies in the aim of the additive nanomanufacturing application. The transfer of micro- and nano-dots in the liquid phase from a solid donor film appears to be the most promising approach to reach the goal of 3D nanofabrication, and the latest achievements obtained with this method are presented and discussed.

A Two-Step Model for Multiple Picosecond and Femtosecond Pulses Ablation of Fused Silica

2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Han Wang ◽  
Hong Shen ◽  
Zhenqiang Yao
Keyword(s):  
Light Intensity ◽  
Heat Affected Zone ◽  
Experimental Validation ◽  
Laser Pulses ◽  
Fused Silica ◽  
Ultrafast Laser ◽  
Damage Area ◽  
Ultrafast Laser Pulses ◽  
Step Model ◽  
Crater Morphology

The morphology of microchannels machined by multiple ultrafast laser pulses with 500 fs and 8 ps durations on fused silica plate is predicted by a two-step model with experimental validation in present work. A spike structure at crater boundary with different scales in 500 fs and 8 ps pulse ablation is found in the numerical investigation, which could be attributed to diffraction and attenuation of light intensity in both cases. To analyze the evolution of crater morphology and damaged area with an increasing number of pulses, the distribution of light intensity, lattice temperature, and self-trapped excitons density during certain pulses are studied. The results showed that 500 fs pulses lead to smoother crater boundary, smaller heat affected zone, and larger electrical damage area with respect to 8 ps pulses.

Comparison of Supermacroporous Polyester Matrices Fabricated by Thermally Induced Phase Separation and 3D Printing Techniques

2019 ◽  
Vol 822 ◽  
pp. 277-283
Author(s):  
Mariia Stepanova ◽  
Aleksei Eremin ◽  
Ilia Averianov ◽  
Iosif Gofman ◽  
Antonina Lavrentieva ◽  
...  
Keyword(s):  
Phase Separation ◽  
3D Printing ◽  
Three Dimensional ◽  
Uniaxial Compression Test ◽  
Thermally Induced Phase Separation ◽  
Cell Penetration ◽  
Thermally Induced ◽  
Printing Technique ◽  
3D Printing Technique ◽  
Printing Techniques

Supermacroporous three-dimensional matrices based on poly-D,L-lactide or polycaprolactone were fabricated by thermally induced phase separation method and 3D printing technique. The morphology and mechanical properties of the resulting matrices were studied with the use of optical and scanning electron microscopy and the uniaxial compression test, respectively. All matrices were characterized with supermacroporous structure suitable for cell penetration. A significant increase in Young's modulus and tensile strength was established for both polymer matrices prepared by 3D printing technique.

scholarly journals Three-Dimensional Self-Organization in Nanocomposite Layered Systems by Ultrafast Laser Pulses

ACS Nano ◽  
2017 ◽  
Vol 11 (5) ◽  
pp. 5031-5040 ◽  
Author(s):  
Zeming Liu ◽  
Jan Siegel ◽  
Mario Garcia-Lechuga ◽  
Thierry Epicier ◽  
Yaya Lefkir ◽  
...  
Keyword(s):  
Three Dimensional ◽  
Laser Pulses ◽  
Ultrafast Laser ◽  
Self Organization ◽  
Layered Systems ◽  
Ultrafast Laser Pulses

scholarly journals Therapeutic effect of acetabular fractures using the Pararectus approach combined with 3D printing technique

2020 ◽  
Author(s):  
Ruyi Zou ◽  
Min Wu ◽  
Jianzhong Guan ◽  
Yuzhou Xiao ◽  
Xiaotian Chen
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
Operation Time ◽  
Acetabular Fractures ◽  
Effective Reduction ◽  
Printing Technique ◽  
Dimensional Reconstruction ◽  
Hip Function ◽  
Pararectus Approach ◽  
3D Printing Technique

Abstract Background To explore the clinical efficacy of pararectus approach combined with 3D printing technique for the surgical treatment of partial complex acetabular fractures. Methods We retrospectively evaluated 18 (11 males and 7 females) patients with complicated acetabular fractures in the period of June 2017 to December 2018; According to judet-letenneal classification: 11 cases were of double column fracture, 6 fractures were of the anterior column with posterior half transverse, and 1 case was of "T" fracture. For all cases, 3D printing is used to print the acetabular model. Pre-bent reconstruction plates from the model were placed to fixate fractures after reduction via the pararectus approach. Results The average time of surgery was 203 min (range:135-245 min)and mean intraoperative blood loss was 1030ml(range:450-1400ml);18 patients were followed up for 12-18 months (average,14 months);One patient (5.6%) developed postoperative wound infection, and the wound completely improved by secretion culture, enhanced dressing and effective antibiotics. One patient (5.6%) developed postoperative ossifying myositis, and there are no obvious symptoms at present; all patients underwent pelvic films and pelvic CT+ three-dimensional reconstruction after surgery, suggesting that fractures reduction as well. All the acetabular fractures united after 12 to 16 weeks(average,13 weeks);According to the modified Merle d’Aubigne and Postel scoring system to assess the hip function: excellent in 13 cases (72.2%), good in 3 cases(16.7%) and fair in 2 cases(11.1%). Conclusions In the treatment of partial complex acetabular fractures, the pararectus approach combined with 3D printing technique can achieve effective reduction and fixation, decrease intraoperative hemorrhage, shorten operation time and the internal fixation position can be properly adjusted during the operation by looking directly at the model.

Ultrafast Laser Induced Structural Modification of Fused Silica—Part I: Feature Formation Mechanisms

2010 ◽  
Vol 132 (6) ◽  
Author(s):  
Siniša Vukelić ◽  
Panjawat Kongsuwan ◽  
Y. Lawrence Yao
Keyword(s):  
Femtosecond Laser ◽  
Material Properties ◽  
Structural Changes ◽  
Three Dimensional ◽  
Laser Pulses ◽  
Femtosecond Laser Pulses ◽  
Fused Silica ◽  
Optical Data ◽  
Formation Mechanisms ◽  
Force Microscopy

Nonlinear absorption of femtosecond-laser pulses enables the induction of structural changes in the interior of bulk transparent materials without affecting their surface. This property can be exploited for transmission welding of transparent dielectrics, three dimensional optical data storages, and waveguides. In the present study, femtosecond-laser pulses were tightly focused within the interior of bulk fused silica specimen. Localized plasma was formed, initiating rearrangement of the network structure. Features were generated through employment of single pulses as well as pulse trains using various processing conditions. The change in material properties were studied through employment of differential interference contrast optical microscopy and atomic force microscopy. The morphology of the altered material as well as the nature of the physical mechanisms (thermal, explosive plasma expansion, or in-between) responsible for the alteration of material properties as a function of process parameters is discussed.

scholarly journals Laser-based three-dimensional multiscale micropatterning of biocompatible hydrogels for customized tissue engineering scaffolds

2015 ◽  
Vol 112 (39) ◽  
pp. 12052-12057 ◽  
Author(s):  
Matthew B. Applegate ◽  
Jeannine Coburn ◽  
Benjamin P. Partlow ◽  
Jodie E. Moreau ◽  
Jessica P. Mondia ◽  
...  
Keyword(s):  
Three Dimensional ◽  
Soft Materials ◽  
Laser Pulses ◽  
Ultrafast Laser ◽  
Tissue Engineering Scaffolds ◽  
Ultrafast Laser Pulses ◽  
Circuit Integration ◽  
2D And 3D

Light-induced material phase transitions enable the formation of shapes and patterns from the nano- to the macroscale. From lithographic techniques that enable high-density silicon circuit integration, to laser cutting and welding, light–matter interactions are pervasive in everyday materials fabrication and transformation. These noncontact patterning techniques are ideally suited to reshape soft materials of biological relevance. We present here the use of relatively low-energy (< 2 nJ) ultrafast laser pulses to generate 2D and 3D multiscale patterns in soft silk protein hydrogels without exogenous or chemical cross-linkers. We find that high-resolution features can be generated within bulk hydrogels through nearly 1 cm of material, which is 1.5 orders of magnitude deeper than other biocompatible materials. Examples illustrating the materials, results, and the performance of the machined geometries in vitro and in vivo are presented to demonstrate the versatility of the approach.

scholarly journals Design and Development of Plastic Filament Extruder for 3D Printing

2018 ◽  
Vol 10 (3) ◽  
pp. 23 ◽  
Author(s):  
Mamta H. Wankhade ◽  
Satish G. Bahaley
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Three Dimensional ◽  
3D Printer ◽  
3D Objects ◽  
Fused Deposition ◽  
Additive Manufacturing Technology ◽  
Mechanized Method ◽  
Dimensional Object ◽  
The Cost

<p>3D printing is a form of additive manufacturing technology where a three dimensional object is created by laying down successive layers of material. It is mechanized method whereby 3D objects are quickly made on a reasonably sized machine connected to a computer containing blueprints for the object. As 3D printing is growing fast and giving a boost to product development, the factories doing 3D printing need to continuously meet the printing requirements and maintain an adequate amount of inventory of the filament. As the manufactures have to buy these filaments from various vendors, the cost of 3D printing increases. To overcome the problem faced by the manufacturers, small workshop owners, the need of 3D filament making machine arises. This project focuses on designing and fabricating a portable fused deposition 3D printer filament making machine with cheap and easily available components to draw 1.75 mm diameter ABS filament.</p>

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